is 11834 (1986): symbols and flow diagram for rice milling · is :11834-1986 table 1 symbols...
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IS 11834 (1986): Symbols and flow diagram for rice milling[FAD 20: Agriculture and Food Processing Equipments]
1s t 11834 - ,I986
Indian Standard
SYMBOLS AND FLOW DIAGRAM FOR
. RICE MILLING
Agricultural Produce Milling Machinery Sectional Committee, AFDC 63
Chairman
PROB B. P. N. SIKQH
Members
Representing
G. B. Pant University of Agriculture & Techno- logy, Pant Nagar
SHRI S. N. A~ARWAL Prag Ice and Oil Mills, Aligarh SERI S. MAJITHIA ( Alternate )
SERB K. BHATIA Ministry of Food and Civil Supplies, New Delhi SHRI SWARAJ SIN~H ( Alternate )
SHRI V. G. BHA~VAT G. G. Dandekar Machine Works Ltd, Thane SHRI R. S. SINUH ( Alternate )
DR K. R. BHATT~CHARYA Central Food Technological Research Institute, Mysore
SERI M. M. KRISENAIAH ( Alternnte ) ---- I
SHRI B. S. BISE~
SHRI K. M. SAHAY ( Alternate ) DR N. G. BHOLE
DR S. BAL ( Alternate ) SERI R. K. GAWBIII
SHRI H. P. GUPT~
SHRI N. L. KA~IIHARA
Central Institute of Agricultural Engineering, Bhopal
Post Harvest Technology Centre, Kharagpur
Da M. S. SAXENA ( Alternate) SHRI T. K. S. PATHA~
UniteNd($Deyh!l Machinery & Spares Private Ltd,
Centr; Organization for Oil Industry and Trade, Bombay
Harcourt Butler Technological Institute, Kanpur
Binny Engineering Works, Madras 7, S~nr B. GAJENDRAN ( Alternate L I
SHRI T. V. PERUMAL ( Alternate II ) RESIDENT REPREBENTATIVE Khadi and Village Industries Commission,
Bombay SHRI R. D. SHARMA Shri Vishwakarma ( Emery Stones ) Industries
Private Limited, Ajmer SHRI VED PRAEASH SHARMA Sharma Machine Tools, Ghaziabad
( Centinued on page 2)
@ Copyright 1987
BUREAU OF INDIAN STANDARDS
This publication is protected under the Indian Copyright Act ( XIV of 1957 ) and reproduction in whole or in part by any means except with written permission of the publisher shall be deemed to be an infringement of copyright under thesaid Act.
IS : 11834 - 1986
( Continued from page 1 )
Members
SHRI V~NEET VIRMANI
Re@xenting
Roller Flour Millers Federation of India, New Delhi
SERI RAJENDRA M. SHAH ( Alternate) SHBI M. D. WASNIE Directorate of Oil Seeds Development, .
Hyderabad SHRI R. V. SINQH ( Alternate )
SHRI T. PURNANANDAY, Director General, BIS ( Ex-o&cio Member ) Director ( Agri & Food )
Sccrslary
SHRI R. N. SHARYA Joint Director ( Agri & Food ), BIS
2
IS:11834 - 1986
Indian Standard . SYMBOLS AND FLOW DIAGRAM FOR
’ RICE MILLING
0. FOREWORD
0.1 This Indian Standard was adopted by the Indian Standards Institution on 30 June 1986, after the draft finalized by the Agricultural Produce Milling Machinery Sectional Committee had been approved by the Agricultural and Food Products Division Council.
0.2 Rice milling equipment are now being extensively used in the country. It has, therefore, become necessary to have proper symbols for different components as well as flow diagrams. The adoption of these symbols would help in proper understanding and drawing of the system.
0.3 In the preparation of this standard, assistance has been derived from IS0 3971-1977 ‘Rice milling, symbols and equivalent terms’, issued by the International Organization for Standardization ( IS0 ).
1. SCOPE
1.1 This standard covers symbols and flow diagram
2. GENERAL SYSTEM
2.1 A general rice milling system is given in Fig. 1,
for rice milling.
iS : 11834 - 2986
PRECLEANING CLEANING PADDY GRADI NC I
UNSHELLED PADDY
SHELLING HUSK PADDY
SEPARATION SEPARATiON
POLISHING RICE AND GLAZ I NC I
BROKENS I GRADI NC I
I- -----I
FLOURY PRODUCTS
GRADING
FIG. 1 GENERAL RICE. MILLING DIAGRAM
fS : 11834 - 1986
3. SYMBOLS
3.1 The symbols for various components cleaning, cleaning and dehusking are given
.
of equipment used in pre- in Table 1.
TABLE 1 SYMBOLS RELATING TO PRE-CLEANING, CLEANING AND DEHUSKING
SL No. CAPTION
(1) (2)
9 Scalper
ii) Magnetic separator
iii) Paddy cleaner
SYMBOL
- ___ _- -.___ -_I__
( Co.rtinued )
5
fS : 11834 - 1986
TABLE 1 SYMBOLS RELATING TO PRE-CLEANING, CLEANING AND DEHUSKING - Contd
SL No. CAPTION
.
(1) (2)
iv) Vertical debearder ( awner )
VI Horizontal debearder ( awner )
vi) Disc sheller
_ _-____
SYMBOL
-
(3)
A
vii)
viii) Rubber roll sheller
( Continued )
6
IS :11834-1986
TABLE 1 SYMBOLS RELATING TO PRE-CLEANING, CLEANING AND DEHUSKING - Contd
SL No. CAPTION SYMBOL .._~_
(1) q) (3)
ix) Centrifugal sheller
& -
x) Rubber belt sheller
-<
3.2 The symbols for various components of equipment used for separa- tion and grading of paddy, rice, brokens and floury products are given in Table 2.
TABLE 2 SYMBOLS RELATING TO SEPARATI(ON AND GRADING
SL No. CAPTION
(1) (2)
9 Paddy separator
ii) Static screen paddy separator
-
-
SYMBOL
(3)
I J
( Continued J
7
IS : 11834 - 1986
TABLE 2 SYMBOLS RELATING TO SEPARATION AND GRADING - Contd
SL No. CAPTJON
(1) . 1‘4
iii) Riddle
iv) Husk pressure separator
VI Husk depression separator
vi) Cyclone separator
SYPBOL
(3)
IS : 11834 - 1986
TABLE 2 SYMBOLS RELATING TO SEPARATION AND GRADING - Coritd
SL Nd. CAPTION
(1) (2)
vii) Super cyclone separator .
viii) Husk suction separator
.ix) Specific gravity separator
4 Husk suction separator with riddle
xi) Husk suction separator with supe. rior riddle
SYMB‘,LS
(3)
-T u . rmi3iE 1 c 1
d ------ -.-
63 0
9
IS :11834 - 1986
SL No. CAPTION
TABLE 2 SYMBOLS RELATING TO SEPARATION AND GRADING -- Contd
I SYMBOLS
.-
(1) (2)
. xii) Indented disc separator
xiii) Indented cylinder
xiv) Hexagonal reel
xv) Rotary sieve classifier ( plansifter ) for milled rice
xvi) Rotarv sieve classifier ( plansifter ) for floury products
-- I
(3)
b ittlltttttl
t +
0 c;
T T T
( Continued )
10
IS I 11834’ i 1986
TABLE 2 SYMBOLS RELATING TO SEPARATION AND GRADING - @hntd
SL No. CAPTION I SYMBOL
xvii) Slot perforated giading cylinder
xviii) Wire spiral grading cylinder
3.3 The symbols for various components of equipment used for polishing and glazing of rice are given in Table 3.
TABLE 3 SYMBOLS RELATING TO POLISHING AND GLAZING
SL No. CAPTION
(1) (2) __-__
i) Polisher
ii) Cone polisher
SYMBOL,
.
. i’
( Continurd )
l!l
IS t 11834 - 1986
TABLE 3 SYMBOLS RELATING TO POLISHING AND GLAZING - Confd
SL No. CAPTION
(1) (2) .
iii) Horizontal polisher
_
iv) Whitening or pearling cone
v) Inverted whitening or pearling cone
vi) IIelix whitening machine
.- I
vii) Screw whitener
-
SYMBOL
(3)
--w----y
L ----- J
( Continued )
12
IS I 11834 - 1986
TABLE 3 SYMBOLS RELATING TO POLISHING AND GLAZING - Confd
SL No. CAPTION
6) (2) .
viii) Huller-cum-polisher
ix) Hulling and tamping machine
xl Glazing drum
I
xi) Helix glazing machine
-
. .
_-
-
-,-
- _
SYXBOL
(3)
@
CT
Q \ +
( Continued )
13
IS:11834 - 1986
TABLE 3 SYMBOLS RELATING TO POLISHING AND GLAZING - Contd
SL No. CAPTION
. xii) Glucose feed regulator
xiii) Talc feed regulator
3.4 The symbols for various accessories are given in Table 4.
TABLE 4 SYMBOLS FOR ACCESSORIES
SL No. CAPTION
(1) (2)
3 Screw conveyor
ii) Belt conveyor
iii) Chain conveyor
SYMBOL
(3)
( Continued )
1s 111434 - 19&3
TABLE 4 SYMBOLS FOR ACCESSORIES - Co.&
SL No. CAPTION
(1) (2) ’
iv) Pneumatic Conveyor
v) Bucket elevator
vi) Sacking tube conveyor
vii) Spiral sack slid
-
-
_
- .
-
SYMEOL
(3)
t 0 t
18 : 11834 - 1986
TABLE 4 SYMBOLS FOR ACCESSORIES - Co,,td
SL No. CAPTION
(1)’ (2) .
viii) Wire tissue
ix) Wire spiral grading sieve
x) Slot perforated plate
xi) Round hole perforated plate
-
_-
-
_-
--
--
SYMBOL
(3)
0000
I---- oo”oooo’ 0000~
( Continued )
16
IS: 11834 - 1986
TABLE 4 SYMBOLS FOR ACCESSORIES - Contd
SL No. CAPTION
(1) (2)
xii) Packer discs
xiii) Indented discs
xiv) Slot perforated grading sieve
SYMBOL
-
-
_-
_-
(3)
( Continued )
17
IS:11834 - 1986
TABLE 4 SYMBOLS FOR ACCESSORIES - Contd
SL No. CAPTION
(1) (2)
xv) Suction fal;
xvi) Suction filter
xvii) Pressure filter
xviii) Volumetric measure
-
--
- I --
- _
SYXB OL
(3)
L! 0
t
9% I Continued )
18
IS : 11834 - 1986
TABLE 4 SYMBOLS FOR ACCESSORIES - Contd
SL No. CAPTION
(1) (2)
xix) Sacking scale *
xx) Bin
-
. .._ SYMBOL
(3) ‘. -
-I-
xxi) Automatic scale
- -
I xxii) Beam scale
u’x
V A \
t
0 c3 -1
!
7!L I
( Continued )
19
fs : 11834 - 1986
TABLE 4 SYMBOLS FOR ACCESSORIES - Contd
SL No. CAPTION
-
(1) (2)
xxiii) Depression chest with screw conveyor
xxiv) Mixer
xxv) Bran sacking machine
xxvi) Sacking spout
SYMBOL
(3)
( Conlinued )
IS:11834-1986
TABLE 4 SYMBOLS FOR ACCESSORIES - Contd
SL No. CAPTION
(1) (2) .
xxvii) Sacking bin
xxviii) Hopper
xxix) Air cleaner
-
4. FLOW DIAGRAM
SYMBOL
(3)
\
t
\ /
\
?
/
\ 0
in 4 tonne capacity ( both raw
and parboiled paddy ) are given in Fig. 2, 3 and 4 respectively for guidance.
21
IS : 11834 - 1986
1. Suction blower 2. Paddy cleaner 3. .Rubber roll sheller
4. Husk aspirator 5. Paddy separator 6. Polisher 7. Rice grader 8. Polisher-Huller 9. Rice aspirator
10. Cyclone
E F D
FOR RAR80lLED RICE
1
8
G E F D
A. Dust B1 and Bs. Sand and stone
C. Husk D. Rice E. Bran
F. Brokens G. Coarse bran
FIX 2 RICE MILLING DIAGRAM FOR A MILLIKG OF
ONE TONNE PER HOUR CAPACITY
22
.
FOR RAW RICE
1. Dus~ar-
2. Paddy cleaner 3. Rubber roll sheller 4. Husk separator 5. Paddy separator 6. Polisher
7. Plansifter 8. Aspiration chamber 9. Suction blower
10. Cyclone 1 i. Polisher huller 12. Rice grader 13. Bran sieve
--
t
A;Yxist Al and A,. Sarid and stone B. Husk C. Bran D. Rice E. Big brokens F. Small brokens G. Coarse bran
FIG. 3 RICE MILLI~SG DIAGRAM FOR A MILL OF Two TOKNES PER HOUR CAPACITY
t: . . c
F I
I F 1 F3R PARBOILED RICE
I +____---_--___--J
___~_~ &__ i - c c- :;*Ye---- -_. I ---
_I___-_ __-_
I_ _ _F?i_R:w-R’4’ _ _ _ - - _ J
1. Dust aspirator 2. Magnetic separator 3. Paddy cleaner 4. Auto scale 5. Rubber roll sheller 6. Husk aspirator 7. Paddy separator 8. Polisher 9. Plansifter
10. Aspiration chamber 11. Suction blower 12. Cyclone 13. Sacking sca!e 14. Rice aspirator 15. Rice grader 16. Bran Stabilizer
A. Dust B. Bigger impurities C. Smaller impurities
D. Husk E. Bran F. Rice G. Big brokens H. Small brokens
FIG. 4 RICE MILLING DIAGRAM FOR A MILL OF FOUR TONNES PER HOUR CAPACITY