introduction to polymers and plastics

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INTRODUCTION TO POLYMERS AND PLASTICS

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Introduction to Polymers and Plastics. “polymer” – Greek word “polys” = many and “ meros ” = parts Polymers – macromolecules composed of repeating structural units called monomers. Addition Polymers of Alkenes. General Reaction. Examples of addition polymers. - PowerPoint PPT Presentation

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Page 1: Introduction to Polymers and Plastics

INTRODUCTION TO POLYMERS AND PLASTICS

Page 2: Introduction to Polymers and Plastics

ADDITION POLYMERS OF ALKENES

“polymer” – Greek word “polys” = many and “meros” =

parts

Polymers – macromolecules composed of repeating structural units called monomers

Page 3: Introduction to Polymers and Plastics

GENERAL REACTION

R

R

R

R

C C

RR

C C

RR

R

R

R

R

C C C

R

R

R

R

R

RAlkene monomer

heat

pressure

Addition polymer

Page 4: Introduction to Polymers and Plastics

EXAMPLES OF ADDITION POLYMERS

CH2

CH2 n

nCH2=CH2

Ethene (ethylene) Polyethylene

CH2

CH

nnCH2=CH2

Propene (propylene) Polypropylene

CH3 CH3

Page 5: Introduction to Polymers and Plastics

YOU TRY! Draw the polymer that would be made

from the monomer vinyl chloride. What would it be called?H2C CH

Cl

H2C CH

Cl

+

Page 6: Introduction to Polymers and Plastics

ANOTHER PRACTICE PROBLEM Draw the polymer that would be made

from the monomer styrene. What would it be called?H2C CH H2C CH+

Page 7: Introduction to Polymers and Plastics

COPOLYMERS When two different monomers are

combined by addition polymerization, a copolymer is formed. The polymer is random.

-E-P-P-E-E-E-P-P-E-P-E-E-E-P-P-P-E-P-

H2C CH2 H2C CH+

CH3

H2C

H2C

HC

CH2

H2C

Page 8: Introduction to Polymers and Plastics

CONDENSATION REACTIONS Another method of making polymers Two compounds are combined One compound will lose a H atom and

the other will lose an –OH group. These combine to form water. Nylons and polyesters are formed by

condensation polymerization. They form in an alternating pattern.

Page 9: Introduction to Polymers and Plastics

PRODUCTION OF NYLON 66

CCH2CH2CH2CH2C

O

HO

O

OH + H NCH2CH2CH2CH2CH2CH2N

H H

H

CCH2CH2CH2CH2C

O

HOO

NCH2CH2CH2CH2CH2CH2N

H H

H + H2O

Page 10: Introduction to Polymers and Plastics

10

NATURAL VS SYNTHETIC POLYMERS The most abundant organic molecules

in the world are polymers Examples of Natural Polymers:

1. cellulose & lignan (main fibers in wood) 2. starch (stored sugar in plants) 3. chitin (fiber in the cell walls of algae,

fungi and arthropods) 4. collagen 5. DNA, RNA, and protein 6. cotton, wool, silk and flax

Page 11: Introduction to Polymers and Plastics

11

PLASTICS Plastics are a group of materials

manufactured primarily from petroleum and natural gas.

All plastics are polymers. Plastics are distinguished by their ability to

be easily formed and molded in many ways for many purposes

1907 – 1st fully synthetic polymer “Bakelite” Hard plastic used as an electrical insulator Paved the way for the >60,000 plastics

made today

Page 12: Introduction to Polymers and Plastics

12

USES OF POLYMERS

POLYMER PROPERTIES APPLICATIONS

Neoprene Chemical resistant, rubbery

Shoe soles, radiator hoses

Polyamide (nylon)

Fibrous, strong, durable

Parachutes, carpet, hosiery

polyester Fibers recover quickly after extension, moisture resistant

Filters, insulation, tire cords, Dacron, Mylar

Polyurethane Flexible foams, elastic quick-drying fibers, hard-drying films

Mattresses,Airplane wings,Spandex, Lycra,varnishes

Page 13: Introduction to Polymers and Plastics

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USES OF POLYMERSPOLYMER PROPERTIES APPLICATIONS

Polyvinyl alcohol Colorless, water-soluble, flammable resin

Adhesives, lacquers, coatings & films

Polyvinyl chloride -Rigid when unplasticized, // flexible when placticized

Pipes, records, floor tiles, credit cards //Raincoats, shower curtains

Polyvinyl fluoride Resistant to chemicals and weathering

Protective films for siding, pipes, chemical containers

Polyvinylacetate Water-insoluble resin

Carpet backing, latex paint, adhesive & cement

Page 14: Introduction to Polymers and Plastics

14

RECYCLING PLASTIC POLYMERS Between 1960 and 2000, the total

annual solid waste in the US doubled from 80 million tons to 160 million tons

About 20% of the volume of trash is composed of plastics

Plastics, unlike paper and garden debris, are not biodegradable

Coding system identifies types of plastics so they can be categorized for recycling purposes

Page 15: Introduction to Polymers and Plastics

15

RECYCLING PLASTIC POLYMERS

All plastics with the same recycling code are made of the same polymer

The letters under the code symbol tell you from what plastic it is made

Recyclers use the codes to separate plastics into groups

Page 16: Introduction to Polymers and Plastics

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RECYCLING PLASTIC POLYMERS INVESTIGATION

Each lab station has examples of the first 6 recycling codes.

Begin at your usual lab station. Then rotate through all stations, 1 - 6

Complete the chart for each recycling code. *Describe the plastics: are they clear, rigid, crinkly, glossy, etc

*Name some of the sample products: pop bottles, milk jugs, grocery bags, etc.

BE SURE TO NOTE THE SIMILARITIES AND DIFFERENCES AMONG THE DIFFERENT POLYMERS

Page 17: Introduction to Polymers and Plastics

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PLASTIC RECYCLING CODESRECYCLING CODE

POLYMER RESIN

DESCRIPTION SAMPLE PRODUCTS

PolyethyleneTerephthalate(PET or PETE)

Usually clear or green; rigid

Peanut butter jars, salad dressing & soft drink bottles

High-density Polyethylene(HDPE)

Semi-gloss, crinkly; may be hard when thick

toys; detergent, motor oil & milk containersPlastic bags

Polyvinyl chloride or vinyl (PVC-V)

Semi-rigid, glossy

Shampoo, vegetable oil bottles

Low-density polyethylene (LDPE)

Flexible, not crinkly

Grocery, bread & garment bags; shrink-wrap

Page 18: Introduction to Polymers and Plastics

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PLASTIC RECYCLING CODESRECYCLING CODE

POLYMER RESIN

DESCRIPTION SAMPLE PRODUCTS

Polypropylene

(PP)

Semi-rigid,Low gloss

Yogurt & margarine containers, bottle tops, medicine bottle

Polystyrene(PS)

Often brittle, glossy

Coffee cups, meat trays & fast food containers, CD cases

Multi-layer plastics

Squeezable Squeezable ketchup & syrup containers

Page 19: Introduction to Polymers and Plastics

LecturePLUS Timberlake

19

RECYCLING PLASTICS From Water Bottles to Polyester http://www.youtube.com/watch?v=zyF9

MxlcItw&feature=related

Page 20: Introduction to Polymers and Plastics

WHAT DETERMINES THE PROPERTIES OF A POLYMER?

STRUCTURE determines the properties and functions of a polymer

Stronger attractive forces between chains = stronger, less flexible polymer.

Chains able to slide past each other = flexible polymer

In polyethylene, attractive forces are weak induced dipole - dipole, will it be flexible or not?

Nylon has strong hydrogen bonds, why does this make it a strong fiber?

Page 21: Introduction to Polymers and Plastics

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STRUCTURE OF POLYMERS Polymers can be created with all

different degrees of hardness, flexibility, strength, and other properties by controlling structural factors such as:

BranchingCross-linking

Size (molecular mass)

Page 22: Introduction to Polymers and Plastics

POLYMER CHAIN STRUCTURES LINEAR

Monomer units are linked in a chain-like manner (like a paper clip chain)

Examples: HDPE – high density polyethylene Polytetrafluoroethylene – Teflon PP – polypropylene

Random coil – all tangled up like a plate of spaghetti

Page 23: Introduction to Polymers and Plastics

POLYMER CHAIN STRUCTURESBRANCHED

Has short chains attached to the main chain

Tends to have less strength and lower solution viscosity compared to a linear polymer

Examples: Polyethylene Glycogen

Page 24: Introduction to Polymers and Plastics

POLYMER CHAIN STRUCTURESCROSS-LINKED

Caused by intermolecular forces like hydrogen bonding, covalent bonds between carbon atoms, or by disulfide bridges (bonds between sulfurs)

Examples: Vulcanized rubber Curly hair – amino acids methionine and

cysteine

Page 25: Introduction to Polymers and Plastics

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THERMOPLASTIC

80% of thermoplastic polymers are linear or branched polymers

Weak attractive forces between chains broken by warming

Change shape - can be remolded Weak forces reform in new shape when

cooled

Page 26: Introduction to Polymers and Plastics

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THERMOSET

Extensive cross-linking formed by covalent bonds.

Bonds prevent chains moving relative to each other.

What will the properties of this type of plastic be like?

Page 27: Introduction to Polymers and Plastics

LecturePLUS Timberlake

27

POLYMER BUILDINGUsing different colored paperclips, go back to the lab tables and build:

an addition polymera copolymera condensation polymera linear polymera branched polymera cross-linked polymer