introduction - pepperl+fuchs
TRANSCRIPT
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Pepperl+Fuchs Groupwww.pepperl-fuchs.com
IntroductionYour Single Source for Purge/Pressurization Equipment
Pepperl+Fuchsisyoursinglesourcesupplierforyourentirepurgeandpressurizationsystem.Wehavealloftheaccessoriesyou’llneedtogetyoursystemupandrunningquicklyandefficiently.P+Faccessoriessimplifyinstallation.Therightpartattherighttimeincreasesuptime,productivityandprofitability.Don’tjeopardizetheintegrityofyourpurgeandpressurizationsystem.GetthepartsyouneedatPepperl+Fuchs.
Features
• Provides easy installation for Purge/Pressurization systems
• Provides equipment for specific applications
• Quality equipment to provide reliable performance
System Accessories
110 Singapore: +65 [email protected]
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Pepperl+Fuchs Groupwww.pepperl-fuchs.com
CoolerIndicatorGauge.....................................................................................................................................111EnclosureProtectionVents...............................................................................................................................112EnclosureWarning&TemperatureNameplates................................................................................................114In-LineFilterKits...............................................................................................................................................115EnclosureConnectionKits&TamperProofRegulator......................................................................................116ExplosionProof&General-purposeSwitchKits...............................................................................................117"L"&"T"StyleConduitFittingKits...................................................................................................................119Tubing&PipeConnectionFitting......................................................................................................................120SurfaceMountingKits&PipeMountingKits....................................................................................................122UniversalMountingPlates.................................................................................................................................124IntrinsicSafetyBarrier.......................................................................................................................................126SwitchResistorModule....................................................................................................................................126NAMURProximitySensor.................................................................................................................................126KeyLockAssembly...........................................................................................................................................127RedundantPressureSwitch..............................................................................................................................127RemoteAlarmHorn&BeaconDevices............................................................................................................128TypeY&Z—1000SeriesModelNumberGuide...............................................................................................130TypeY&Z—3000SeriesModelNumberGuide...............................................................................................131TypeX—2000SeriesModelNumberGuide......................................................................................................132TypeX—6000SeriesModelNumberGuide......................................................................................................133
Accessories Table Of Contents
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System Accessories
Special Note
TOORDERPURGE/PRESSURIZATIONUNITSEqUIPPEDWITHACOOLER
INDICATIONGAUGE,SPECIFY‘VX’INTHEMODELNUMBERDESIGNATION.
Description
Thecoolerindicatorgauge,sometimescalledtheVortexindicatorgauge,isusedonsystemswerethereiscoolingrequiredafterpurging.Normallyafterthepurgingcycle,thereisasmallflowofprotectivegasrequiredtocompensateforleakages,andtokeepaconstantpressurewithintheenclosuresothattheingressofhazardousatmospherecannotgetinsidetheenclosure.Thisisknownaspressurization.Iftheequipmentinsidethepressurizedenclosurerequirescooling,eitherahigherflowrateofprotectivegasisrequiredthroughthepressurizationvalve,orasecondsourceofcoolinggasisintroducedintotheenclosure.Thestandarddifferentialpressuregaugewillindicatepressurizationonlyupto0.5inches(13mm)water,whichmaynotbeenoughforcoolingindication.Thecoolerindicatorgaugeisinstalledontothepressurization/purgepanel,andallowsmonitoringofthesystemduringnormaloperationofthepurge/pressurizationsystem.
Cooler Indicator Gauge
Specifications
OPERATING RANGEFullrange: 0to5"(0to127mm)waterLowrangered: 0to0.5"(0to13mm)waterSaferangegreen: 0.5to1.5"(13to38mm)waterCooler/Rapidexchangerangeyellow: 1.5to4.5"(38to114mm)waterHighrangered: 4.5to5"(114to127mm)water
BODY COMPONENTSCover: acrylicHousing: diecastaluminumcoatedtowithstand 168hoursaltspraycorrosiontest
TECHNICAL DATAMaximumoverloadpressure: 15psigAccuracy: ±2%offullscaleWeight: 1.2lb(510g)Processconnection: 1/8”FemaleNPTduplicatehighand lowpressuretaps,onepairside,onepairback
Indicator Gauge
Cooler Indicator Gauge(Vortex Indicator Gauge)
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System Accessories
Description
ModelEPVenclosureprotectionventsareself-seatinggravitycontrolled,lowpressurereliefvalvesdesignedtoventilateexcessiveenclosurepressuresthatarecreatedbytheRapidExchange®process,orthefailureoftheenclosurepressurecontroldevices.Eachventfeaturesaseamlesscap,asparkarresting(SA)styleexhaustelement,afriction-freevalveassembly,abaseandamountinghub.Themountinghub,alongwithassociatedpipefittings,permitsdirectmountingthrougharoundcutoutonthetoporsideofaprotectedenclosure.ThisdevicefunctionsinconjunctionwithPepperl+Fuchsenclosureprotectionsystems,toreducethehazardous(classified)arearatingwithinprotectedenclosure(s),inaccordancewiththeNEC-NFPA70,Article500,NFPA496andISA12.4.Inaddition,thisdeviceprotectsenclosuresfromalllimitedsourcesofpressurerelief,regardlessofsource-i.e.unrelatedpneumaticequipment,suchasanalyzersorotherprocesscontrolormeasurementinstrumentation.
Operation
Pepperl+Fuchsenclosureprotectionventsoperateinamannersimilartoaself-closingswing-checkvalve,andmust,therefore,beinstalledinatrueverticalposition.Theybeginoperationwhenpressurewithintheprotectedenclosureexceeds0.65inches(16.5mm)ofwater±0.1inch(2.5mm).Whenthevalveseatcracks,pressureisimmediatelyreleased,andtheeffectsofgravitybeginyieldingtotheforcesofenclosureback-pressure.Eachventisdesignedtooperateinspecificconjunctionwithacross-sectionofPepperl+FuchsRapidExchangeandpressurization/purgingsystemsthatexhibitsimilarflowcharacteristics,inordertoventilatetheirmaximum(totalfailurecondition)flowrate,whilemaintainingnomorethan5to7inches(127mmto177mm)ofwaterpressurewithintheprotectedenclosure(s).*
*Vent,EnclosureProtectionSystemandprotectivegassupplymustbesized,installedandoperatedinstrictaccordancewithallrelatedstart-upinstructionsonthesystem,andwithallrelateddirectivesoftheInstallationandOperationManualprovidedwiththeEnclosureProtectionSystem.
Model EPV-3-SA-90(Side mount Configuration)
Model EPV-1-SA-00 (Top Mount Configuration)
Model EPV
Vent Specifications
VentDimensions: SeePage115ShippingWeights(lb): -00 -90 EPV-1: 3 4-00:TopMount EPV-2: 3 4-90:SideMount EPV-3: 4 5 EPV-4: 7 9 EPV-5: 10 12Temp.Range: -20°Fto+120°F(-29ºCto+49ºC)NormalOperatingPressure: * 2"to5"(50.8mmto127mm)ofWaterMaximumOperatingPressure: **5"to7"(127mmto177mm)ofWater
* NormaloperatingpressureindicatesaverageenclosurepressurewhenventisusedwithacompatibleRapidExchange®purgingsystem.
**Maximumoperatingpressureindicatesenclosurepressurewhenventisusedwithcompatibleenclosureprotectionsystemsduringsimulatedfailureofallpressurecontroldevices.
Material Specifications
BODY COMPONENTSVentBodyCap: 0.032"3003DrawnAlum.VentBase: A.S.E.306,308CastAlum.VentMountingHub: ZincPlatedSteelVentPipeFittings: Schedule403003Alum.VentNameplates: Lexan®
FastenerHardware: 316SSEXHAUST ELEMENTS
SparkArrestor(SA): 0.1"100Micron316SSElementCap: 0.25"6061Alum.
VALVE ASSEMBLYValveBase: 14Ga.Machined316SSValveSeatDisc: 14Ga.Machined316SSValveHinge: Zytel®8018-14%GlassFillValvePin&Rivets: 316SSDiscAdhesive: UrethaneEpoxy
Lexan®isaregisteredtrademarkoftheGeneralElectricCompany
Zytel®isaregisteredtrademarkoftheDuPontCorporation
Enclosure Protection Vents
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System Accessories
Classification Notes
ULCLASSIFICATION&FMCERTIFIEDAPPLIESTOSPARKARRESTINGVENTSFOR
USEINCLASSI,DIVISION1,GROUPA-DLOCATIONS,ASSPARKARRESTINGDEVICES.
FMCERTIFIEDAPPLIESTOSASTYLEVENTSFORUSEASENCLOSURE
OVERPRESSURIZATIONPROTECTIONDEVICES.
ULCLASSIFICATION&FMCERTIFIEDAPPLIESTOSPARKARRESTING
VENTS,WITHOUTVENTVALVEASSEMBLIES,FORUSEINDILUTIONAPPLICATIONS.
Special Note
CUSTOMFINISHESAREAVAILABLEFORALLALUMINUMPARTSUPONREqUEST&INCLUDE,BUTARENOTLIMITEDTO,EPOXYORPOWDER
COATING&CLEARANODIZEFINISHES.
REqUIREDUSEINDICATESRAPIDEXCHANGE®SYSTEMSTHATREqUIRE
AVENTFORPROPEROPERATION
OPTIONALUSEINDICATESSYSTEMSTHATREqUIREAVENT
ORREDUNDANTSUPPLYREGULATORVent Compatibility & Flow Rate Chart
VentBodyCapNuts
All-ThreadCapRetainerBolt
HingeEffector&ValveSeatDisc
ValveAssemblyBase
VentBodyDisassembly
HexNut
MountingHubO-Ring&LockRing
VentBodyCap
ElementCap
SparkArrestingExhaustElement
VentBodyBase
VentMountingHub
Model Number Designations EPV - 1 - SA - 90
Series Model NumberVent Size * 1 - 1/2" 2 - 3/4" 3 - 11/4" 4 - 11/2" 5 - 2"Element Style SA - SparkArrestingMounting Configuration 00 - TopMount topofenclosure 90 - SideMount sideofenclosure
* VentSizeindicatesstandardtradeconduitsize.SeeOverallVentDimensionsforactualhubdiameter
DO NOT REMOVEVENT BODY CAP NUTS
Model EPV-3-SA-00 Cut-Away
Pepperl+FuchsEnclosureProtectionVentValveAssembliesareconstructedfromthreemajorparts:thevalvebase,valvehingeandvalveseatdisc.Thevalvebaseisamachineportedflatplatewhichrestsbetweentheventbodybaseandexhaustelement.Thevalvehingeisrivetfastenedtothebaseanditseffectorextendsoverthevalveport.Thevalveseatdiscisscrewfastenedtotheeffector,undercontrolled,hand-fittedconditions,toobtainoptimumvalveseatingcharacteristics.
FRICTION-FREE VALVE ASSEMBLY
Vent Model Required Use Optional Use SCFH ( l )/hr SCFH ( l )/hr @ 3" (76.2 mm) @ 7" (177.8 mm)
EPV-1-SA
11, 1011, 568 (16086) 1044 (29566) 1001A & 2001A
EPV-2-SA
1012, 1002 685 (19399) 1202 (16086) & 2002
EPV-3-SA 1003,2003 1001B & 2001B 1143 (32370) 1971 (55819)
3003 & 4003
EPV-4-SA 1004,2004 1001C & 2001C 2510 (71083) 4387 (124240)
3004 & 4004
EPV-5-SA 1005 & 2005 4280 4479
NormalSCFHmeasuredwithenclosurepressure@3"(76.2mm)ofwaterMaxSCFHmeasured@7"(177.8mm)
OverallVent
Dimensions
HubSizeindicatesstandardtradeconduitsize.Allotherdimensionsindicatedininches(mm).Allventsrequire4"to7"(101.6mmto177.8mm)undersideclearancefortesting.
EPV-1
1/2"
4.75(120.7)
7(177.8)
4(101.6)
0.88(22.2)
4.25(108)
2.75(69.9)
Vent Model
Hub Size
A - Top Mnt. Hgt.
B - Side Mnt. Hgt.
C - Cap Diameter
D - Hub Diameter
E - Overall Width
F - Cap Length
EPV-2
3/4"
4.88(123.8)
7.36(187.3)
4.63(117.5)
1.13(28.6)
5.25(133.4)
2.75(69.9)
EPV-3
11/4"
5.25(133.4)
8(203.2)
5(127)
1.75(44.5)
5.5(139.7)
2.75(69.9)
EPV-4
11/2"
7(177.8)
11(279.4)
8(203.2)
2(50.8)
9(228.6)
3.75(95.3)
EPV-5
2"
7(177.8)
11.5(292.1)
8(203.2)
2.5(63.5)
9(228.6)
3.75(95.3)
A
E
B
C C
D
D
F
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System Accessories
Model EWN & ETW
Specifications
EWN-1&-2Dimensions: 5.5"Wx1.5"HETWDimensions: 4.5"Wx2"HMountingHole: 0.125"AdhesiveBacking: 3MMaterial: Polished316SSFinish: RedSilkscreenEWNInscriptions: Class,Group&Div.EWN-__-XX PressurizationTypeETWInscriptions: TemperatureCodeETW-XX-X TimeinMinutes
Enclosure Warning & Temperature Nameplates
NAMEPLATES ARE SHOWN SMALLER THAN ACTUAL SIzE
Model EWN-1
Model EWN-2
Model ETW-15
Description
ModelEWNWarningNameplatesareattachedtoenclosuresthatutilizePepperl+FuchsEnclosureProtectionSystems.ModelEWN-1,foruseinClassIareas,warnsagainstopeningtheenclosureunlesstheareaisfreeofflammablevaporsorunlessalldeviceswithintheenclosurehavebeendeenergized.Italsowarnsagainstenergizingdeviceswithintheenclosureuntilitispurgedinaccordancewithprotectionsysteminstructions.ModelEWN-2,forClassIIareas,providesthesamewarningsindicatedabove.Inaddition,itrequiresremovalofhazardousdustswithintheenclosure,beforeitisrepressurized.BothnameplatesprovidelocationsforPepperl+Fuchsoruserinscribedmarkings.Themarkingsindicatetheareaclassification(Class,Division&Group),thepressurizationtype(X,YorZ)andthetemperaturecodeoftheprotectedenclosure.Attimeoforder,theusermayspecifyordeclinethemarkinginscriptions.ThesenameplatesfunctioninconjunctionwithPepperl+FuchsEnclosureProtectionSystems,toreducethehazardous(classified)arearatingwithinprotectedenclosure(s),inaccordancewiththeNEC-NFPA70,Article500,NFPA496andISA12.4.
ETW Description
ModelETWwarningnameplatesareattachedtoenclosuresthatcontaindeviceswithasurfacetemperaturethatexceeds80%oftheauto-ignitiontemperatureforthehazardoussubstanceinthesurroundingatmosphere.Thewordingclearlywarnspersonnelagainstopeningtheprotectedenclosureuntilalldeviceswithintheenclosurehavebeendeenergizedforaspecifictimeperiodtopermitnecessarycoolingofallhotdevices.ThetimeperiodappearsasaPepperl+Fuchsoruserinscribedmarking.Attimeoforder,usermayspecifyordeclineatimeperiodmarkinginscription.
REQUIRED ACCESSORIES For Protected Enclosure
Important Note
INACCORDANCEWITHNFPA496REqUIREMENTS,MODELEWN&ETWNAMEPLATESMUSTBEPLACED
PROMINENTLYNEARANYDOORORCOVERTHATMAYBEOPENEDTOEXPOSETHEPROTECTED
DEVICESWITHINANENCLOSURETOTHESURROUNDINGATMOSPHERE.
Special Note
ONE(1)PLATEISFURNISHEDWITHEACHP+FENCLOSUREPROTECTIONSYSTEM.
ALLSPECIFICATIONSSUBjECTTOCHANGEWITHOUTNOTICE.
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System Accessories
Model ILF
Filter & Filter Kit Specifications
General SpecificationsMax.SupplyPressure: 120psiTemp.Range: -20°Fto+120°FBowlMaterial: ClearPolycarbonateDrainValve: BrassPetCockw/CapILFKTubeFittings: 316SS
Models ILF-4 & ILFK-4ConnectionSize: 1/4"FPTCompatibleModels: 11,1011, 1001A&2001ACapacity&Filtration: 1oz.@20MicronBodyMaterial: AnodizedAlum.ILF-4ShippingWeight: 2lbILF-4Dimensions: 4.159Hx1.625Diam.
Models ILF-6 & ILFK-6ConnectionSize: 3/8"FPTCompatibleModels: 1001B&2001BCapacity&Filtration: 5oz.@40MicronBodyMaterial: Alum.w/EnamelFinishBowlGuard: BlackABSILF-6ShippingWeight: 3lbILF-6Dimensions: 6.316Hx2.875Diam.
Models ILF-8 & ILFK-8ConnectionSize: 1/2"FPTCompatibleModels: 1001C&2001CCapacity&Filtration: 8oz.@40MicronBodyMaterial: Alum.w/EnamelFinishBowlGuard: BlackABSILF-8ShippingWeight: 4lbILF-8Dimensions: 6.875Hx3.750Diam.
In-Line Filter
Description
ModelILFIn-LineFiltersarelooseshippedaccessoriesthatenhanceEnclosureProtectionSystemModels11and1011,Models1001A,B&CandModels2001A,B&C.Thefiltersensurethattheprotectivegassupplytotheabovelistedmodelsisessentiallyfreeofmoistureanddirtparticles,andshouldbelocatedinaprominentlocationwheretheywillreceivenormalmaintenanceconsiderations.Asindicatedbelow,thesefilterscanbeadaptedwithfittingstobeattacheddirectlytotheabovelistedmodels,inaproper,verticalposition.
ILFK Description
ModelILFKIn-LineFilterKitsarereadytobeinstalledfiltersthatareshippedaspartoftheabovelistedEnclosureProtectionSystemModels.Thefiltercanbemounteddirectlytotheenclosureprotectionsystemregulatorusingamaletubestubadaptorfitting,andcanbepositioned"inboard"(concealedbehindthesystem)or"outboard"(exposedbesidethesystem).
ThefilterwillacceptamodelSCstraightconnectororNCninetyconnectortoaccommodatestandard1/4",3/8"or1/2"diameter,0.035"seamlessorweldedwallstainlesssteeltubing.
NOTE:For shipping purposes, filters are shipped loose with the purge panel.
Special Note
MODELILFFILTERSAREALSOIDEALPRE-FILTERSFORRAPIDEXCHANGE®PURGINGSYSTEMS.
PLEASECONSULTAFACTORYSALESREPRESENTATIVEFORMOREINFORMATION.
ALLSPECIFICATIONSSUBjECTTOCHANGEWITHOUTNOTICE.
Model ILFK-4SHOWN IN "INBOARD"
POSITION
Model ILFK-4SHOWN IN "OUTBOARD"
POSITION
Model ILF-4
Model ILF-6
Model ILF-8
Important Note
ILFKFILTERSCANBEINSTALLEDSOTHATATIGHTENINGMOTIONOFTHEREGULATORINLET
FITTINGACHIEVESTHEALTERNATEFILTERPOSITION(INBOARDOROUTBOARD).
FOREXAMPLE,ALEFTHANDCONFIGUREDENCLOSUREPROTECTIONSYSTEMWOULDBE
FITTEDWITHTHEILFKINTHEOUTBOARDPOSITION.THEUSERCOULDTHENTIGHTENTHE
REGULATORFITTINGTOOBTAINTHEINBOARDFILTERPOSITIONIFDESIRED,WITHOUTBEINGFORCEDTOREMOVETHEREGULATORFROMTHEMOUNTINGPLATE(SEEPHOTOSABOVE).
THISFEATUREISINCORPORATEDTOPREVENTTHEINLETFITTINGFROMBEINGLOOSENED
DURINGINSTALLATION.
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System Accessories
Model ECK & TR
Specifications
Model ECK-11 & ECK-1001ATubeFittings: 316SSLockNuts: 316SSORing: NeopreneMountingHole: 0.453"
Model TR-10 & TR-10GSupplyPressure: 120psimax.SupplyConnection: 1/4"FPTGaugeConnection: 1/8"FPTRange: 0-30psiBody: Zincw/EnamelFinishHandle: PolycarbonateHexKeySize: 5/64"Gauge: SteelCase&BrassTube
Model TR-30 & TR-30GSupplyPressure: 120psimax.SupplyConnection: 1/2"FPTGaugeConnection: 1/4"FPTRange: 0-30psiBody: Zincw/EnamelFinishHandle: PolycarbonateHexKeySize: 5/64"Gauge: SteelCase&BrassTube
Enclosure Connection Kits & Tamper Proof Regulator
Model ECK Description
ModelECK-11&ECK-1001AenclosureconnectionkitsarefactoryinstalledtubingkitsthatenhanceenclosureprotectionsystemModels11and1001Ainflangemounted(LH,RH,TM&BM)configurations.ModelECKeliminatestherequirementfortubingskills,thusallowingOEMinstallerstoquicklyandeffortlesslyadaptaModel11or1001Atotheirexistingproduct,utilizingonlybasichandtoolsanddrills.Thekitterminatesatflushconnectorfittingswhichpenetratethesystem'smountingflange,foratight,compactinstallation.ThisfeatureislimitedtoModel11&1001Asystems,becausetheycoverbroadapplicationrangesandareintendedforasingle,smallenclosure,wherethisconnectionmethodisconsideredpracticalandsafeunderallconditions.Installationofsystemsequippedwiththiskitrequirestheadditionoftwoholestothenormalmountingholepattern.
Model TR Description
Thetamperproofregulatorsfeatureamountingring,removablecapandhexkeyadjustmentstem.Theseregulatorshavea0-30psigauge,andareintendedforuseasaredundant,tamperproofregulatorforenclosureprotectionsystemmodels,ClassI,<2ft3andClassIIsystems,whenthesystemsareinstalledwithoutanenclosureprotectionvent.Thetamperproofregulatorcanbesubstitutedattimeoforder,uponrequest,toreplacethehandoperatedenclosurepressurecontrolregulatoronthesamemodelslistedabove.Thetamperproofregulatorisintendedtopreventtampering,whileallowingamorestablesetpointtobeachieved.Thissubstitutionisgenerallynecessaryforsmall,tightlysealedenclosureswhereprotectivegasflowiscriticallylowand,therefore,moredifficulttostabilize.Asanenhancement,itisdesignedtooffsetthepossibleneedformorecostly,precisionlowflowregulators(pleaseconsultfactoryformoreinformation).
Special Note
A5/64"HEXKEYORALLENWRENCHISREqUIREDTOOPERATE.
THETAMPERPROOFREGULATOR
ALLSPECIFICATIONSSUBjECTTOCHANGEWITHOUTNOTICE.
Model ECK-1001AENCLOSURE CONNECTION KIT
FITTED ON MODEL 1001A-LPS SYSTEM
Model TR-10G/TR-30GTAMPER PROOF REGULATOR
WITH GAUGE
Model TR-10/TR-30TAMPER PROOF
REGULATOR
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System Accessories
Model EPSK & GPSK
EPSK Specifications
CALIBRATION & OPERATING RANGEModelEPSK-1: (Decr)0.15"±0.02"ModelEPSK-1A: (Decr)0.15"±0.02"ModelEPSK-2: (Decr)0.50"±0.02"
GENERAL INFORMATIONSwitchDimensions: 3.50"Hx4.25"Diam.ShippingWeight: 5lbTemp.Range: -40°Fto+140°FMaximumSurgePressure: 10psiReferenceTubeFittingSize: 1/4"SwitchConduitPortSize: 1/2"FPTSwitchContactType: FormCSwitchContactRating:WPSStyle: 120VAC,15AWPSAStyle: ***120/220VAC,24VDC@10A;125VDC@50mASwitch(WPSA)PowerRequirement: 24/120/240VDC@3/4/11wattsULListing ModelEPSK-1: Cl.I&II,Div.1,Gr.C-G ModelEPSK-1A: Cl.I&II,Div.1,Gr.A-GInstallationPosition: DiaphragmVerticalLifeofContacts: 6000Cycles*Supplyvoltages24VDCand240VACavailableuponrequest.
GPSK Specifications
CALIBRATION & OPERATING RANGEModelGPSK-1: (Decr)0.15"±0.02"OperatingRange(forClassIapplications): 0.07"-0.15"ModelGPSK-2: (Decr)0.50"±0.02"OperatingRange(forClassIIapplications): 0.40"-1.60"
GENERAL INFORMATIONSwitchDimensions: 2.50"Hx3.50"Diam.ShippingWeight: 3lbTemp.Range: -30°Fto+180°FMaximumSurgePressure: 10psiReferenceTubeFittingSize: 1/4"SwitchConduitPortSize: 1/2"KnockoutSwitchContactType: FormCSwitchContactRating: 120VAC,15AU.L.Listing: Gen.Purpose/Type1InstallationPosition: DiaphragmVertical
Explosion Proof & General-Purpose Switch Kits
EPSK Description
ModelEPSK-1andEPSK-2explosionproofswitchkitsarelooseaccessoriesthatprovideelectricalcontactsforaudibleorvisualalarmdevicesthatsignalalossofprotectedenclosurepressure.ModelEPSK-1iscalibratedtoalarmat0.15"forClassIapplications.ModelEPSK-2iscalibratedto0.50"forClassIIapplications.Thekitsconsistofapre-fittedexplosionproofdifferentialpressureswitch,anenclosurepressurereferencebulkheadunionw/ventandmountingboltsfortheswitch.Theswitchesfeatureanatmosphericreferenceventinthelowportandanenclosurepressurereferencetubefittinginthehighport.Theswitchesare,therefore,intendedtomountoutsidetheprotectedenclosureandaresuitableforhazardous(classified)outdoorlocations.Theinstallermustfirstmountthepressureswitchandbulkheadunion,theninstalltubingbetweentheswitch'senclosurepressurereferencetubefittingandthebulkheadunion.Wiringmustbeinstalledwithasealandconduitfittingsthataresuitableforthelocation.Alarmcircuitpowermaybederivedfromtheprotectedenclosurepowersourceoranintrinsicallysafealarmsignalsource.However,allassociatedalarmdevicesmustbeprotectedbysuitablemeans(explosionproof,purgedorintrinsicallysafe).
GPSK Description
ModelGPSK-1andGPSK-2general-purposeswitchkitsaresimilartoModelEPSK-1andEPSK-2above,butarenotratedforhazardousoutdoorlocationsandareintendedformountinginsidetheprotectedenclosure.Therefore,theswitchconnectionsarereversedsothatthehighportreferencesenclosurepressurewithavent,andthelowportreferencesatmosphericpressurewithtubingtothebulkheadunion.Theswitchesmustbewiredwithanintrinsicallysafealarmsignalcircuit,orbeconsideredasprotecteddevicesthatcanbedeenergizedalongwithallsimilardevicesbeforetheprotectedenclosureisopened.Alarmdevicesmaybeprotectedbyothersuitablemeans(suchasanexplosionproofbeaconorhorn,mountedexternally,withaconduitseal).
Material Specifications
Model EPSKBody: AnodizedCastAlum.Diaphragm: FluorosiliconeRubberCalibrationSpring: StainlessSteelFasteners&Fittings: 316SS
Model GPSKBody: ZincPlatedSteelDiaphragm: MoldedSiliconeRubberDiaphragmPlate: AluminumCalibrationSpring: StainlessSteelFasteners&Fittings: 316SS
Model GPSKModel EPSK
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System Accessories
Wiring
ProtectedEnclosure
CoverBoltHole
SwitchBody
SwitchMountingBoltHole
Set-PointCalibration
Screw
1/2"ConduitPort
ElectricalSwitch
Contacts
LowPort
SinteredVent
HighPortTube
Fitting
GroundingScrew
Model EPSKwith Cover removed
Model GPSKwith Cover removed
GroundingScrew
SwitchBody
HighPortSintered
Vent
SwitchMountingBoltHole
Set-PointCalibration
Screw
ElectricalSwitch
Contacts
LowPortTubeFitting
1/2"ConduitPort
ModelEPSK
LowPortVent
HighPortTubing
BulkheadUnion
ModelGPSK
HighPortVent
ProtectedEnclosure
BulkheadUnion
LowPort
Tubing
MountingHoleDiameter:0.265"MountingHoleCenters:4.875"
(notvisible)
BulkheadUnionMountingHole:0.4531"(29/64")EPSKScrews:1/4-20x3/4"GPSKScrews:8/32x1/2"
MountingHoleDiameter:0.156"MountingHoleCenters:4.250"
ALARMWIRINGFROMINTRINSICALLYSAFEALARMCIRCUIT,ORPROTECTEDENCLOSUREPOWERTHATISDEENERGIZEDBEFOREPROTECTEDENCLOSURECANBEOPENED
ALARMWIREFROMPROTECTEDENCLOSUREPOWERSOURCEORINTRINSICALLYSAFEALARMCIRCUIT,INSTALLEDWITHEXPLOSIONPROOFCONDUIT,UNIONANDSEALFITTINGS
Wiring
Typical EPSK Installation
Important NoteMODELEPSKANDGPSKKITSFUNCTIONINCONjUNCTIONWITHP+FLPSSTYLETYPE
Y&ZENCLOSUREPROTECTIONSYSTEMS,TOPROVIDEANALARMTOINDICATELOSSOF
PROTECTEDENCLOSUREPRESSURE,INACCORDANCEWITHTHENEC-NFPA70,
ARTICLE500,NFPA496ANDISA12.4.ALLSPECIFICATIONSSUBjECTTO
CHANGEWITHOUTNOTICE.WARRANTY&LIABILITYPOLICIES
AVAILABLEUPONREqUEST.
Typical GPSK Installation
Explosion Proof & General-Purpose Switch Kits
COM
GPSK, EPSK & WPS Terminal Block Connections
Terminal Block Connections
N.O. N.C.AlarmSwitching
AlarmNormallyClosedAlarmNormallyOpenAlarmCommon
COM
EPSK-1A & WPSA Terminal Block Connections
N.O. N.C.
AlarmSwitching
AlarmNormallyClosed
AlarmNormallyOpen
AlarmCommon
120VACNeutral
120VACHot
(+) (-)
GPSK, EPSK & WPS "Normally Closed" Wiring Configuration
N.O.
N.C.
PressureSwitch
LocalAlarmHornorBeacon
EPSK-1A & WPSA "Normally Closed" Wiring Configuration
N.O.
N.C.
PressureSwitch
LocalAlarmHornorBeacon(+)
(-)
AlarmSystemPowerSource
AlarmSystemPowerSource
120VACPowerSupply(Supplyvoltages24VDCand240VACavailableuponrequest)
120VACPowerSupply(Supplyvoltages24VDCand
240VACavailableuponrequest)
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System Accessories
Kit Specifications
ShippingWeight: LCK-5lb/TCK-6lbULListing: Cl.I&II,Div.1,Gr.B-GConnectionSize: 1/2"TradeConduitUnionFitting: AnodizedAlum.PipeNipples: 150#GalvanizedPipeSeal,L&TFittings: CastAlum.EnclosureHub: ZincPlatedSteelHubORing: NeopreneWireGuardInsert: G.E.Lexan®
Lexan®isaregisteredtrademarkoftheGeneralElectricCompany
"L" & "T" Style Conduit Fitting Kits
LCK Description
ModelLCKisakitoflooselyshippedconduitfittingsthatinitiatethebasicconduitinstallationbetweenanenclosureprotectionsystemandtheprotectedenclosure,forpowerand/oralarmwiringconnections.Thekitconsistsofaconduitunion,twoclosenipples,aconduitseal,anelbowor"L"conduitfitting,andanenclosuremountinghub.WhenutilizedwithWPSstyleTypeYorZsystems,thekitisusedtocarryalarmsignalwiringtotheprotectedenclosure.Thewireisthenroutedtoitsfinaldestination,suchasaremoteannunciator,orabeaconontopoftheenclosure.WhenutilizedwithTypeXsystems,thekitisnormallyusedtocarrypowerwiringtotheprotectedenclosure.Inbothcases,basicinstallationrequirespunchinga1/2"conduitknockoutintheenclosure,cuttingone(1)1/2"pipenippletolength,andinstallingthekitbetweenthesystemandprotectedenclosure.
TCK Description
ModelTCKisakitoflooseshippedfittingsthataccomplishesthesamefunctionasModelLCKabove,butincludesateeor"T"fittingforathirdconnectionpoint,alongwithanadditionalsealandclosenipple.Thiskit,therefore,notonlyinitiatesthebasicconduitinstallationbetweenanenclosureprotectionsystemandtheprotectedenclosure,butalsoprovidesforathirdwiringconnectionpathtoanotherdevice,suchasapowerswitchorlocalalarm.
Custom Conduit Kits
Inadditiontothekitsabove,Pepperl+FuchscanproduceanyconduitassemblyforrepeatOEMorders.Thesecustomassembliescaninclude,butarenotlimitedto,pre-fittedconduitandpigtailwiringorMIcableassemblies.Customermustprovideadetailedinstallationdrawingwithprecisedimensionstoreceiveanaccuratequotation.Pleaseconsultafactorysalesrepresentativeformoreinformation.
OPTIONAL ACCESSORIES For All Type X Systems & WPS
Style Y & z Systems
Important Note
MODELLCK&TCKAREOFFEREDPRIMARILYTOOEMSATTEMPTINGTOACHIEVEA"FIELD-READY"
INSTALLATION.INALLCASES,LIMITEDPIPEFITTINGSKILLSWILLBEREqUIRED.PRE-CUT150#
GALVANIZEDSTEELPIPENIPPLESCANBEACqUIREDFROMLOCALPLUMBINGSHOPS,BUT
AHOLESAWORPUNCHANDWRENCHESAREREqUIREDTOINSTALLKITS.
Model LCK
Model TCK
Special Note
ALLSEALSMUSTBEPOUREDUPONFINALINSTALLATIONWITHANAPPROVEDCOMPOUNDFROMTHESEALMANUFACTURER.ATWO(2.0)OUNCEPACKETOFAPPROVEDSEALINGCOMPOUNDANDA
ONE-FIFTH(0.2)OUNCEPACKETOFSEALPACKINGFIBERAREPROVIDEDWITHEACHKIT,ANDMUSTBEFORWARDEDTOTHE
FINALINSTALLATIONSITEIFNOTUTILIZEDDURINGKITINSTALLATION.
ALLSPECIFICATIONSSUBjECTTOCHANGEWITHOUTNOTICE.
Model LCK & TCK
Sys
tem
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System Accessories
Model SC, NC, EBC, EFC & EPC
SC & NC Fittings
ModelSCStraightConnectorandNCNinetyConnectorfittingsprovideastandardtubingconnectionforthefemaleregulatorportofmostRapidExchange®PurgingSystems.WhenthesesystemsareoutfittedwithModelSCorNCfittings,theycanbeconnectedtotheprotectivegassupplywithstandard1/4",3/8"or1/2"diameter,0.035"wallstainlesssteeltubing.Model1005&2005systemsarenotaccommodatedbecausetheyrequireadirect1/2"pipeconnectiontotheprotectivegassupplyforproperoperation.
EFC Fittings
ModelEFCenclosureflushconnectorfittingsprovideastandardtubingconnectionontheprotectedenclosure(s).BecausethesefittingsfeatureaneopreneOringandshortbody,theyformanexceptionalseal,requiringthesmallestpossibleamountofinteriorclearance.Theyareintendedforthetubingsupplyconnectiononthefirstenclosureofanyinstallation,andarecompatiblewithallsystems,exceptModels1005&2005.Inaddition,ModelEFC-4fittingsprovidetheenclosurepressurereferenceconnectiononanyenclosureforanyPepperl+Fuchsenclosureprotectionsystem,becauseallPepperl+Fuchssystemsfeaturea1/4"tubefittingontheenclosurepressurereferenceport.
EBC Fittings
ModelEBCenclosurebulkheadconnectorfittingsprovideastandardbulkheadtubingconnectiononaprotectedenclosure.Thefittingfeaturestubingnutsonbothends,topermittubingtocontinuethroughthesurfaceofanenclosure.Theyaresuitablefortheenclosuresupplyconnectiononanysystem,withexceptiontoModels1005&2005.Thesefittingsareoftenusedtoincreasetheoutwardaestheticappearanceofaninstallation,becausetheycanbemounteddirectlybehindasystemandbeconnectedbyashortpieceoftubing.Then,anotherpieceoftubingcanberoutedinsidetheenclosuretothedesiredpointofsupplydischarge.Thismethodofinstallationconcealsthesupplytube,andleavestheoutsidesurfaceoftheenclosurefreeofobstructions.
EPC Fittings
ModelEPC(EnclosurePipeConnector)fittingsprovideastandardfemalepipeconnectiononaprotectedenclosuretoterminatepipeconnectionsbetweenmultipleenclosures.Thepipeconnectionsmaybeusedsolelytotransferprotectivegas,butmayalsobeusedas"pressurizedraceways"ifadequateprecautionsaretakentoinsureanunrestrictedflowofprotectivegas.ModelEPC-10issuitableforthesupplyconnectionbetweenanenclosureandaModel1005or2005system.Whilethesefittingsarenormallyassociatedwiththeuseofelectricalconduits,theirstrongconstructionmakesthemideallysuitedforlowpressureapplications;buttheyarebynomeansintendedforhighpressurepneumaticservice.
Tubing & Pipe Connection Fitting
Model EBCENCLOSURE BULKHEAD CONNECTOR
Model EPCENCLOSURE PIPE CONNECTOR
Model EFCENCLOSURE FLUSH CONNECTOR
Model SCSTRAIGHT CONNECTOR
Model NCNINETY CONNECTOR
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System Accessories
Model Number DesignationsEFC - 4
Fitting Style SC - StraightMaleTubingConnector NC - NinetyMaleTubingConnector EFC - EnclosureTubingFlushConnector w/ORing&LockNut EBC - EnclosureTubingBulkheadConnector w/LockNut EPC - EnclosurePipeConnector w/ORing&LockRingFitting Connection Size 4 - 1/4"Tubing/1/4"MalePipeThread 6 - 3/8"Tubing/1/4"MalePipeThread 8 - 1/2"Tubing/1/4"MalePipeThread 10 - 1/2"FemalePipeThread 12 - 3/4"FemalePipeThread 13 - 1"FemalePipeThread 14 - 11/2"FemalePipeThread 15 - 2"FemalePipeThread
Sizes4-8applytoSC,NC,EFC&EBCStyleFittingsSizes10-15applytoEPCStyleFittingsonly
Material Specifications
Model SC, NC & EBCBody: 316SSFinish: BrightAnnealed
Model EFCBody: 316SSFinish: BrightAnnealedORing: Neoprene
Model EPCBody: SteelFinish: ZincPlatedORing: NeopreneWireGuardInsert: G.E.Lexan®
Lexan®isaregisteredtrademarkoftheGeneralElectricCompany
Fitting Specification, Compatibility & Use Chart Model Connections Compatible Systems Intended Use Cutout
NC-4 1/4" T x 1/4" MPT 1012, 1002 & 2002 System Supply n/a
NC-6-4 3/8" T x 1/4" MPT 3003 & 4003 System Supply n/a
NC-6 3/8" T x 3/8" MPT 1003 & 2003 System Supply n/a
SC-6-8 3/8" T x 1/2" MPT 3003 & 4003 Encl. Supply n/a
NC-8 1/2" T x 1/2" MPT 1004 & 2004 System Supply n/a
SC-4 1/4" T x 1/4" MPT 1012, 1002 & 2002 System Supply n/a
SC-6-4 3/8" T x 1/4" MPT 3003 & 4003 System Supply n/a
SC-6 3/8" T x 3/8" MPT 1003 & 2003 System Supply n/a
SC-8 1/2" T x 1/2" MPT 1004, 2004, 3004 & 4004 System Supply n/a
SC-6-8 3/8" T x 1/2" MPT 3003 & 4003 Encl. Supply n/a
EFC-4 1/4" T ALL SYSTEMS Encl. Reference 0.453"
EFC-4 1/4" T 11, 1011 & 1001A Encl. Supply 0.453"
EFC-4 1/4" T 1012, 1002 & 2002 Encl. Supply 0.453"
EFC-6 3/8" T 1003, 2003, 3004 & 4004 Encl. Supply 0.578"
EFC-8 1/2" T 1004, 2004, 3004 & 4004 Encl. Supply 0.765"
EBC-4 1/4" T x 1/4" T 11, 1011 & 1001A Encl. Supply 0.453"
EBC-4 1/4" T x 1/4" T 1012, 1002 & 2002 Encl. Supply 0.453"
EBC-6 3/8" T x 3/8" T 1001B, 1003, 2001B, Encl. Supply 0.578" 2003, 3004 & 4004
EBC-8 1/2" T x 1/2" T 1001C, 1004, 2001C, Encl. Supply 0.765" 2004, 3004 & 4004
EPC-10 1/2" FPT 1005 & 2005 Encl. Supply 0.750"
EPC-10 1/2" FPT 11, 1011 & 1001A Mlt. Encl. Conn. 0.750"
EPC-12 3/4" FPT 1012, 1002 & 2002 Mlt. Encl. Conn. 1.125"
EPC-13 1" FPT 1001B, 1003, 2001B, Mlt. Encl. Conn. 1.375" 2003, 3004 & 4004
EPC-14 1 1/2" FPT 1001C, 1004, 2001C, Mlt. Encl. Conn. 2.000" 2004, 3004 & 4004
EPC-15 2" FPT 1005 & 2005 Mlt. Encl. Conn. 2.500"
"T"indicatesTubingNut&FerruleAssembly"MPT"indicatesMalePipeThread"FPT"indicatesFemalePipeThread
ModelSC or
NC
SystemSupply
ProtectedEnclosure
ProtectedEnclosure
MultipleEnclosure
Connection
Model EPC
EnclosureSupply
Model EFC,EBC or EPC
ModelEFC-4
EnclosureReference
P+F EnclosureProtection
System
Typical System Installation & Fitting Use
Special Note
THEDIAGRAMANDCHARTSHOWNHEREDONOTAPPLYTOPANELMOUNT
CONFIGURATIONSYSTEMS.
PLEASECONSULTFACTORYFORSPECIFICINFORMATION.
Important Notes
ALLSPECIFICATIONSSUBjECTTOCHANGEWITHOUTNOTICE.
ALLFITTINGSSOLDATORBELOWMANUFACTURER'SLISTPRICE.
WARRANTY&LIABILITYPOLICIESAVAILABLEUPONREqUEST.
Sys
tem
Acc
ess
ori
es
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System Accessories
SMK-1, 2, & 3
ModelsSMK-1,2,&3SurfaceMountingKitsarefasten-ersthatpermittheattachmentofPepperl+FuchsSystemsfeaturingLH(left-hand),RH(right-hand),TM(topmount),BM(bottommount)orWM(wallmount)plateconfigurationstoflatsurfaces.Thesekitsinclude316stainlesssteel,hex-headboltswithflatwashers,lockwashers,andhexnuts,inquantitiesandsizesasfollows:
SMK-1 four 1/4" SMK-2 four 3/8" SMK-3 six 3/8"
SMK-4, 6, 8, & 10
ModelsSMK-4,6,8,&10SurfaceMountingKitsarefastenersthatpermittheattachmentofPepperl+FuchsSystemsfeaturingFM(framemount)orPM(panelmount)plateconfigurationsthroughasurfacecutout.Thesekitsinclude316stainlesssteel,phillips-headscrews,14gaugeretainerclips,flatwashers,lockwashers,andhexnuts,inquantitiesandsizesasfollows:
SMK-4 four 1/4"SMK-6(m) six 1/4"SMK-8(m) eight 1/4"SMK-10 ten 1/4"
PMK-1, 2, & 3
ModelsPMK-1,2,&3arefastenersthatpermittheattachmentofPepperl+FuchsSystemsfeaturingLH(left-hand),RH(right-hand),TM(topmount),orBM(bottommount)plateconfigurationsto2"schedule40pipe.Thesekitsinclude316stainlesssteelU-boltswithflatwashers,lockwashers,andhexnuts,inquantitiesandsizesasfollows:
PMK-1 two 1/4"PMK-2 two 3/8"PMK-3 three 3/8"
OPTIONAL ACCESSORIES For All Pepperl+Fuchs
Enclosure Protection Systems
Surface Mounting Kits & Pipe Mounting Kits
Model SMK & PMK
SMK-1SMK-2
SMK-3
SMK-4
SMK-6SMK-6m
SMK-8SMK-8m
SMK-10
PMK-1
PMK-2
PMK-3
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System Accessories
CUTOUT
SMK-4
SMK-4
SMK-4
SMK-4
SMK-4
SMK-6
SMK-4
SMK-6
SMK-4
SMK-6
SMK-8
SMK-8
SMK-8
SMK-8
SMK-8
SMK-8
SMK-8
SMK-8
SMK-10
SMK-10
SMK-10
SMK-10
SMK-10
SMK-10
SMK-10
SMK-6m
SMK-8m
SURFACE
N/A
N/A
SMK-1
SMK-1
SMK-1
SMK-1
SMK-1
SMK-1
SMK-1
SMK-1
SMK-2
SMK-2
SMK-2
SMK-2
SMK-2
SMK-2
SMK-2
SMK-2
SMK-2
SMK-2
SMK-2
SMK-2
SMK-2
SMK-2
SMK-2
SMK-1
SMK-3
LH, RH, TM, BM, VM & HM WM FM & PM
PIPE
N/A
N/A
PMK-1
PMK-1
PMK-1
PMK-1
PMK-1
PMK-1
PMK-1
PMK-1
PMK-2
PMK-2
PMK-2
PMK-2
PMK-2
PMK-2
PMK-2
PMK-2
PMK-3
PMK-3
PMK-3
PMK-3
PMK-3
PMK-3
PMK-3
PMK-1
PMK-1
System/Mounting Kit Compatibility
SURFACE
SMK-1
SMK-1
SMK-1
SMK-1
SMK-1
SMK-1
SMK-1
SMK-1
SMK-1
SMK-1
SMK-2
SMK-2
SMK-2
SMK-2
SMK-2
SMK-2
SMK-2
SMK-2
SMK-3
SMK-3
SMK-3
SMK-3
SMK-3
SMK-3
SMK-3
SMK-1
SMK-3
MODEL
1011
1012
11 LPS
11 WPS
1001A LPS
1001A WPS
1001B LPS
1001B WPS
1001C LPS
1001C WPS
1002 LPS
1002 WPS
1003 LPS
1003 WPS
1004 LPS
1004WPS
1005 LPS
1005 WPS
2001A
2001B
2001C
2002
2003
2004
2005
3000
4000
SMK 1, 2 & 3 Application PMK 1, 2 & 3 Application
SMK 4, 6, 8 & 10
Application
Important Notes
ALLSPECIFICATIONSSUBjECTTOCHANGEWITHOUTNOTICE.
WARRANTY&LIABILITYPOLICIESAVAILABLEUPONREqUEST.
SMK 1, 2 & 3 Application
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tem
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System Accessories
Description
TheUniversalMountingPlateisanalternativetothestandardLPSstylemountingplateslistedonthespecificationbulletinsforPepperl+FuchsModel1001A,1002,1003,1004&1005TypeY&Zenclosureprotectionsystems.TheUniversalMounting(UM)Plateisfurnishedasone(1)faceplatecontainingallsystemcomponentsandone(1)universalflange.Theuniversalflangeisfurnishedwithfastenersforattachmenttoanysideofthefaceplate,allowingtheinstallertoselectalefthand(LH),righthand(RH),topmount(TM)orbottommount(BM)configuration.Thefaceplateforallmodelsisalsosuitableforaframemount(FM)configuration.Inaddition,thefaceplateforModel1001Aand1002Systemsisalsosuitableforapanelmount(PM)configuration,withminormodificationstotheenclosurepressuregaugeconnections.TheUniversalMountingPlateisspecifiedbydesignatingtheinitials"UM"astheProtectionSystemmodelnumber'smountingconfigurationsuffix,asshowninthefollowingexample:
Example:1002-LPS-CI-Z-UM
Optionalwallflangesarealsoavailableforallmodels,toallowtheinstallertomountaUMfaceplateparalleltoaflatsurfaceinawallmount(WM)configuration.ThewallflangesincluderequiredfastenersfortheUMfaceplate,andcanbeorderedasaseparatelineitembydesignatingtheinitials"WF",followedbythesystemmodelnumber,asshowninthefollowingexample:
Example: WF-1002
Specifications
Dimensions: SeePage127Material: Brushed14Gauge316SSFasteners: 1/4"SSHexBolts&NutsShippingWeight: SeeSystemBulletin
Refer to each individual system specification bulletin formaterialandperformanceinformationonselectedenclosureprotectionsystems.
UNIVERSAL MOUNTINGFor Model 1001A, 1002, 1003,
1004 & 1005 LPS Systems
For Type Y & z LPS Style System
Universal Mounting Plates
UniversalFlange
OptionalWall Flanges
FacePlate
Permits the field selectionof multiple mounting configurations
for our most popular Type Y & Z Systems
Universal & Optional Wall Flange Configurations & Mounting Dimensions
FACE PLATES WITHUNIVERSAL FLANGE
LeftHand(LH) RightHand(RH) TopMount(TM) BottomMount(BM) *FrameMount(FM) WallMount(WM)
FACE PLATE WITHOUTUNIVERSAL FLANGE
FACE PLATE WITHWALL FLANGES
*SuitableforPanelMount(PM)onModels1001A&1002only
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System Accessories
SEESYSTEMSPECIFICATIONBULLETINSFORADDITIONALACCESSORIESSUCHASENCLOSURECONNECTIONFITTINGS,PIPEMOUNTINGKITSANDPURGELOSSALARMHORNS&BEACONS
FacePlate
Dimensions
`
1002
11
11
5
1004
14
14
6.75
1003
13
13
5.75Dimensionsshownininches.ForFM&PMpanelcutoutdimensions,subtractthreequarters(0.75")ofaninchfromoverallsystemheight&width.
Height&widthdimensionsreflectfaceplatemeasurements.Depthdimensionreflectsoveralldepthofallfrontandrearmountedcomponents.
1001A
9
9
5
1005
14
14
5
Model Number
Height
Width
Depth
Universal Flange Model # A B C 1001A 9" 8" 0.25"
1002 11" 10" 0.375"
1003 13" 12" 0.375"
1004 14" 13" 0.375"
1005 14" 13" 0.375"
Model # D E F G H 1001A 8" 8" 1" .5" 0.25"
1002 9" 9" 2" 1" 0.375"
1003 11" 11" 2" 1" 0.375"
1004 12" 12" 2" 1" 0.375"
1005 12" 12" 2" 1" 0.375"
4"3.375"
.625"
A
B
Universal FlangeFootprint
CTYP.4
F
E
Wall FlangeFootprint
HTYP.4
Flange Depth: 6"
1" G
D
Wall Flange
SUPPLY CONNECTION FITTINGS
NC-4 1/4"NinetyConnector-1002NC-6 3/8"NinetyConnector-1003NC-8 1/2"NinetyConnector-1004&1005
1001A & 1002 PANEL MOUNT CONVERSION
GCK GaugeConversionKitWALL MOUNTING FLANGES
WF-1001A WallFlangesWF-1002 WallFlangesWF-1003 WallFlanges
WF-1004 WallFlangesWF-1005 WallFlanges
SYSTEM MOUNTING HARDWARE
SMK-1 1001ALH,RH,TM, BM&WMconfigs.SMK-2 1002-1005LH,RH,TM, BM&WMconfigs.SMK-4 1001A&1002 forFMorPMconfigs.SMK-8 1003-1005forFMconfigs.
PRESSURE LOSS ALARM SWITCHES
EPSK-1 Cl.ISystem ExplosionProofSwitchKitEPSK-1A Cl.ISystem ExplosionProofSwitchKitGPSK-1 Cl.ISystem General-purposeSwitchKitEPSK-2 Cl.IISystem ExplosionProofSwitchKitGPSK-2 Cl.IISystem General-purposeSwitchKit
PerformthefollowingproceduretoconvertModel1001Aor1002EnclosurePressureGaugeforPanelMount(PM)configuration.1. SecureoneModelGCK
ConversionKit,includingSC-2Fitting&PRB-4Vent.
2. Removeventuriorificeandrunteefromthehighportofthegaugeanddiscard.
3. Removesinteredventfromlowport.
4. ReinstallsinteredventintoPRB-4highport.
5. InstallModelSC-2fittingintolowport.
6. InstallModelPRB-4ventthroughenclosuresurface(ventendout)andconnecttubing(customersupplied)betweenSC-2&PRB-4.
Model 1001A &1002 Panel Mount ConversionHighPort
RunTee
SinteredVent
SC-2
SinteredVent
VenturiOrifice
Panel MountConfiguration
(after conversion)
StandardConfiguration
(prior to conversion)
LowPort
Universal Mounting Plate Accessories
Special Note
MOUNTINGHARDWARESUCHASP+FMODELSMK-1ORSMK-2ISREqUIREDTOSECURETHE
UNIVERSALORWALLFLANGESTOTHEPROTECTEDENCLOSUREFORLH,RH,TM,BM
ANDWMCONFIGURATIONS.MOUNTINGHARDWARESUCHASP+FMODELSMK-4OR
SMK-8ISREqUIREDTOSECURETHEFACEPLATETOTHEPROTECTEDENCLOSUREFORFMANDPM
CONFIGURATIONS.REFERTOTHELISTINGOFUNIVERSALMOUNTINGPLATEACCESSORIESON
THEREARCOVERFORMOREINFORMATION.AP+FMODELNCNINETYCONNECTORORAN
EqUIVALENTFITTINGISREqUIREFORTHESUPPLYINLETONMODEL1002,1003,1004&1005
PURGINGSYSTEMSTHATAREMOUNTEDINARIGHTHAND(RH)CONFIGURATION.
Important Notes
ALLSPECIFICATIONSSUBjECTTOCHANGEWITHOUTNOTICE.
WARRANTY&LIABILITYPOLICIESAVAILABLEUPONREqUEST.
PRB-4
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tem
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System Accessories
Type X EPCU Accessories
Model: ISB, SRM, NJ..., L, RP1 & RP2
Model ISB Description
ModelISBintrinsicsafetybarriersarefactoryinstalledandprogrammedgalvanicallyisolatedtransformersthatreceiveremotecontrolsignalstooperatetheEPCU(electricalpowercontrolunit)onTypeXSystems.TheEPCUlogicmodulecanaccommodateuptothreemodelISBtransformers,knownasISB-1,2and3,locatedalongtheleftside.ThetransformersaredesignedtofunctioninconjunctionwithacustomerfurnishedswitchandPepperl+FuchsModelSRM-4000switchresistormodule,oraPepperl+FuchsmodelNj...ProximityDetector.Eachtransformerdevelopsanisolatedlowpowersignal,tocreateatwowireclosedloopcircuit.OperationalstatusofeachbarrierisindicatedbyapairofLEDspositionedtotheleftofISB.ThegreenLEDsshowactive(closedswitch)status,andtheredLEDsshowbarrierorwiringfaultstatus.Isolatedconduitentries,asolidbodywirewaywithsnapcoverandLexan®wiringpartitions,provideafullyisolatedcustomerwiringpathtoasixpointterminalstripwhichprovidesinputandoutputconnectionstoeachbarrier.Allbarrierscanbereprogrammedbythefactorytoduplicateotherbarrierfunctions,uponrequest.
Model SRM Description
ModelSRM-4000switchresistormoduleisaninterfacedevicethatmustbefittedbetweenacustomer'sswitchandPepperl+FuchsISBbarrier,toactivateordeactivatetheintendedbarrier.TheModuleconsistsofaten-footcable,asmallplasticcaseanda6"two-wireleadthatisintendedfortheswitch.Wheninstalledcorrectly,themoduleallowstheISBtransformertodetectthreedistinctconditionsasfollows:(1)theswitchisopen,(2)theswitchisclosedand(3)thewireisbroken.ThelongcableendofthemoduleistypicallyinstalledthroughadedicatedentryonthesideoftheEPCU,andisroutedtothecustomer'sswitch.Thecablecanbeinstalledinfreeairtrayorconduit,andmustbeisolatedfromallotherpowersources.Theswitchorrelaycontactthatprovidestheswitchsignalmustbefullyisolatedfromallotherpowersources.
Model NJ... Sensor Description
ThemodelNj…NAMURproximitysensorisofferedasanalternativetousingthemodelSRM-400switchresistormoduleandacustomerfurnishedswitch.ItisaninterfacesensorthatfitsdirectlytothePepperl+FuchsISBbarrierandactivatesanddeactivatestheintendedbarrier.Whenplacedwithin1/16''ofametallicsurface,thesensorclosesandactivatestheintendedbarrier.Asthedetectormovesawayfromthemetallicsurface,thedetectoropensandthebarrierisdeactivated.NOTE:ItisnecessarytoreprogramtheEPCUwhenusingtheNj…NAMURproximitysensor.
OPTIONAL ACCESSORIES For Pepperl+Fuchs Type X
Enclosure Power Control Units
Typical EPCU Logic Module (2000 Series Only)
Model NJ...NAMUR Proximity Sensor
Model SRM-6000Switch Resistor Module
MODEL ISBIntrinsic Safety Barrier
Model ISB Operation
Barrier A (ISB-1) - when customer's switch opens Disablesstart-up&RapidExchangecycle,deenergizesenclosurepowerandalarmrelays,Functionsparalleltosafepressureswitch
Typical Interface Devices Doorcontactswitch,remotepressureswitch,emergencyshutdown switch,gasdetector
Barrier B (ISB-2) - when customer's switch opens DisablesRapidExchangecycle,FunctionsparalleltoRapidExchangeswitch
Typical Interface Devices Enclosureprotectionventflowswitch,remotepressureswitch
Barrier C (ISB-3) - when customer's switch closes EnergizesRapidExchangesolenoidvalve
Typical Interface Devices Purgeableinstrumentaccessdoorswitch,gasdetector, temperatureswitch
BarrierFault&ActiveStatusIndicators
PrimaryMicroprocessor
FactoryProgrammingHeader
LEDStatusDisplay
PressureSwitchCalibrationAccess
BarrierASocket
BarrierBSocket
BarrierCSocket
BarrierWiringTerminal
RedundantController(GAL)
PowerModuleCableHeader
EDT,SLT&RETTimers
Syste
m A
ccesso
ries
127Singapore: +65 [email protected]
USA: 330 486 [email protected]
Germany: +49 621 776 [email protected]
Pepperl+Fuchs Groupwww.pepperl-fuchs.com
System Accessories
Model L Description
ModelL(keyedalike)keylockassembliesarefactoryinstalledanodizedkeylockoperatorsthatmodifythepowercontrolswitchonaTypeXSystemEPCU.Theassembliesfeatureazincbodylockingcam,withastainlessspringcovercapandspringloadedlockoutplunger,aprecisionmachinedbody,mountingbaseandtwokeys.TheassembliesaremostcommonlyusedonanEPCUprogrammedtooperateinCB(conditionalbypass)powercontrolmodes(seeTypeXSystempowercontroloptions).
Model L Operation
Designfeaturesrequiretheoperatortoinsertthekeytotravelbetweenthe"Off"and"On"positions.Whenthe"On"positionisattained,thespringloadedplungerengagesanddropstothebodysurface.Inordertotraveltothe"Off"or"Bypass"positions,theoperatormustpulltheplungerupwardwiththeirfreehand,beforethekeywillturn.Thisdesignperformstwoveryimportantfunctions.First,itpreventstheEPCUfrombeingplacedinbypassunintentionally,whileattemptingtoturntheuniton.Second,itpreventstheEPCUfrombeingturnedoffunintentionally,whileattemptingtodisengagebypass.Thekeyisonlyremovableinthe"Off"and"On"positionstopreventorlimittheunattendedorunauthorizeduseofthebypassfeature.ModelLassembliescanalsobeutilizedwithEPCUsprogrammedforNR(NormalRunning).Intheseapplications,thebypasspositionisdisabledandthekeyisremovableintheonoroffposition.
Model RP1 & RP2
ModelRP1redundantsafepressureswitchesandModelRP2redundantRapidExchange®switchesarefactoryinstalleddifferentialpressureswitchesthatarewiredtooperateinserieswiththeswitchesincludedwithstandardEPCUs.Intheseapplications,theprimaryandredundantswitchmustbesatisfiedbeforetheEPCUwillinitiateorexecutestart-upfunctions(seeTypeXbulletinsEPCUoperation). Inspecialapplicationstheredundantswitchescanbewiredparalleltocreateadualchannelpurgingorpressurizationsystem,capableofprotectingtwoenclosuresseparatelyandsimultaneously.Pleaseconsultwithafactorysalesrepresentativeformoreinformation.
Ordering Information
Models ISB, L, RP1 & RP2 are factory installed and must be ordered with a system. Please check with model nomenclature for correct order information.
Important Note
ALLSPECIFICATIONSSUBjECTTOCHANGEWITHOUTNOTICE.
WARRANTY&LIABILITYPOLICIESAVAILABLEUPONREqUEST.
Typical EPCU Pressure Switch Module
PrimarySafePressureSwitch
SpaceforOptionalRedundantSafePressureSwitch(RP1)
SpaceforOptionalRedundantRapidExchange®Switch(RP2)
PrimaryRapidExchange®Switch
Model LKey Lock Assembly
Model RP1 & RP2 Redundant Pressure Switches
Typical Model L Installation
Model L
Type X EPCU Accessories
Sys
tem
Acc
ess
ori
es
128 Singapore: +65 [email protected]
USA: 330 486 [email protected]
Germany: +49 621 776 [email protected]
Pepperl+Fuchs Groupwww.pepperl-fuchs.com
System Accessories
Remote Alarm Horn & Beacon Devices
Model RAH, RAB-1 & RAB-2
RAH Horn Description
ModelRAHhornsprovideanelectricallygeneratedaudiblealarmtoindicatethelossofpressureintheprotectedenclosure.Itisformedfromcastaluminum,iscorrosionresistantandfeaturesavibratingstainlesssteeldiaphragm.Thehornshouldbelocatedinaprominentlocationwhereitcanattractimmediateattention,andisratedforClassIorII,Division1or2,GroupC-Ghazardousareas.TheModelRAHhornrequires120VACpowerandcanbecontrolledbythenormallyclosedpressurelossalarmcontactsof"WPS"styleTypeYandZSystems,ModelEPSKandGPSKswitchesandallTypeXSystems.Thehorncanbependantorsurfacemountedandfeaturesa3/4"femaleconduitport.Installationrequirestheuseofseal-flex(Div.2)orrigid(Div.1)conduitandaconduitseal.Thehornhasa100decibeloutputandfeaturesaninternallymountedvolumecontrolforfieldadjustment.
RAB-2 Description
ModelRAB-2beaconsprovideanelectricallygeneratedflashingvisualalarmtoindicatelossofprotectedenclosurepressure.Thebeaconisformedfromcastaluminum,iscorrosionresistantandfeaturesaflashtubebulbratedfor1,000hours.Itshouldbelocatedinaprominentlocationwhereitcanattractimmediateattention,andisratedforClassIorII,Division2,GroupA-Ghazardousareas.ThemodelRAB-@beaconrequires120VACpowerandcanbecontrolledbythenormallyclosedpressurelossalarmcontactsof"WPS"styleTypeYandZSystemsandallTypeXSystems.Thebeaconispendantmountableandfeaturesa3/4"femaleconduitport.Installationrequirestheuseofrigidconduitandaconduitseal.Thelightflashesat80pulsesperminute,ithasa520,000peakcandlepowerratinganda165effective(visible)candlepowerratingandfeaturesaredshatterproofglobe.
RAB-1 Description
ModelRAB-1isidenticaltoRAB-2withexceptiontothefollowingdetails:Theflashtubebulb'sratedfor2,000hours.ThebeaconisratedforClassIorII,Division1,GroupC-Ghazardousareas.Thebeaconhasa2,000,000peakcandlepowerratinganda850effective(visible)candlepowerratingandfeaturesaredfresnellensandclearshatterproofglobe.
OPTIONAL ACCESSORIES For Pepperl+Fuchs
Enclosure Power Control Units
MODEL RAB-2Division 2 rated flashing
alarm beacon
MODEL RAB-1Division 1 rated flashing
alarm beacon
MODEL RAHDivision 1 rated alarm horn
Syste
m A
ccesso
ries
129Singapore: +65 [email protected]
USA: 330 486 [email protected]
Germany: +49 621 776 [email protected]
Pepperl+Fuchs Groupwww.pepperl-fuchs.com
System Accessories
CastAluminumHousing
DieCastZincGrill
1/4"MountingHole
3/4"ConduitEntry
8"2-WirePigtail(notshown)
3/4"ConduitPendant
ElectricalConnectionBlockHousing
Explosion-ProofCastAluminumHousing
GlobeRetainerRing
RedLexan®FresnelLens
HighIntensityStrobeLight
ClearHeavy-DutyGlassGlobe
Cover:6.875"Diam.
24"2-WirePigtail(notshown)
3/4"ConduitPendant
Explosion-ProofCastAluminumHousing
GlobeRetainerRing
HighIntensityStrobeLight
RedGlassGlobe
Model RAH
Model RAB-1
Model RAB-2
Device Specifications
COMMON SPECIFICATIONSPowerRequirements: 120VAC@50/60HzConduitConnections: 3/4"FPTConstructionRating: RAH-NotRated RAB-1&RAB-2-NEMA4X
MODEL RAHDimensions: 7.625"Hx6.875"Diam.x6.5"DMountingHoleCenters: 6.5"on45°angleWiringMethod: 8"2-WirePigtailShippingWeight: 12lbTemp.Range: -31°Fto+150°FPowerConsumption: 0.2AMaximumSoundLevel: 100Decibelsat10ft.U.L.Listing: ClassI,Div.1,GroupC-G
MODEL RAB-1Dimensions: 15.5"Hx8.75"Diam.WiringMethod: ScrewTerminalsShippingWeight: 35lbTemp.Range: -35°Fto+104°FPowerConsumption: 0.6AFlashRate: 80/minutePCp/ECp: *2,000,000/**850U.L.Listing: ClassI,Div.1,GroupC-G
MODEL RAB-2Dimensions: 8.75"Hx5.5"Diam.WiringMethod: 24"2-WirePigtailShippingWeight: 15lbTemp.Range: -40°Fto+149°FPowerConsumption: 0.35AFlashRate: 80/minutePCp/ECp: *520,000/**165ULListing: ClassI,Div.2,GroupA-G
* PCp-Peak(instrumentmeasured)Candlepower** ECp-Effective(visuallyobserved)Candlepower
Material Specifications
MODEL RAHBody: Copper-FreeCastAluminumFinish: GreyEnamelGrill: DieCastZincDiaphragm: 304StainlessSteel
MODEL RAB-1 & RAB-2Body: Copper-FreeCastAluminumFinish: RAB-1TanPowderEpoxy RAB-2BlackEpoxyExposedFasteners: StainlessSteelGlobe: ShatterproofGlassFresnelLens(RAB-1): Lexan®
Lexan®isaregisteredtrademarkoftheGeneralElectricCompany
Special Note
ALLSPECIFICATIONSSUBjECTTOCHANGEWITHOUTNOTICE.
WARRANTY&LIABILITYPOLICIESAVAILABLEUPONREqUEST.
Remote Alarm Horn & Beacon Devices