INTRODUCTION

Miss. Rahimah Bt. Othman

Email: rahimah@unimap.edu.my

ERT 416/3ERT 416/3SYNTHESIS AND PROCESS SYNTHESIS AND PROCESS

DESIGNDESIGN

1. DESIGN PROJECT INTRODUCTION

2. DESIGN PROJECT SYPNOSIS

3. COURSE OUTCOME

4. TEACHING PLAN

5. GRADING SCHEME

6. LOG BOOK & FILE/FOLDER

7. PLAGIARISM

DESIGN PROJECT INTRODUCTION

A project that must be completed by final year students as a requirement to receive the bachelor of engineering degree. 2 semesters (ERT 416 & ERT 422) are provided to complete all the tasks by referring to each semester syllabus. Students are expected to do their work independently most of the time, but their progress will be monitored closely by their supervisors. Students need to document their work in a thesis which must be hard bounded and submitted to the school (combination of ERT 416 & ERT 422).

DESIGN PROJECT OBJECTIVES

This course contains the preliminary design of bioprocess plant. It focuses on process creation, simulation to assist in process reation and heuristic for process analysis, synthesis of process equipment design. Simulation Software will be the main feature and implemented through out the course in the process flow sheeting and equipment design.

COURSE OUTCOME

1. Able to apply engineering principles to design unit operations in bioprocesses plant based on stoichiometry, thermodynamics, separation and reaction engineering principles.

2. Able to justify, recommend and design a suitable unit operation in a bioprocess plant based on process involved.

3. Able to apply modern simulation software to solve unit operations design and create the Process Flow Diagram (PFD) for bioprocess plant.

TEACHING PLAN

* Note : Please refer to Teaching Plan.

No.

Week. CONCLUSION

1. 1-14 Lecture class.

2. 2 Title will be given to all the students.

3. 7 Submission 1 : “Proposal Report”

4. 11 Submission 2 : “Synthesis and Design Process Report”

5. 14 Submission 3 : “Final Design Report”

6. 15 - 16 “Oral Presentation”

7. 8 & 13 “ Midterm Test 1 & 2”.

CoursesReport

SubmissionsChapters

ERT 416Synthesis

and Design Process

1 Chapter 1: Literature Review and Process Background.

Chapter 2: Design Simulation and Process Flow Diagram.2 Chapter 3: Integration of Energy Process.

Chapter 4: Process Design of Equipment.

Chapter 5: Mechanical Design of Equipment.3 Combination of Chapter 1 to 5 reports.

ERT 422 Bioprocess

Plant Design

1 Chapter 6: Control System and Piping.

Chapter 7: Plant Site Layout.

Chapter 8: Pollution Control Analysis.2 Chapter 9: Profitability Analysis.

Chapter 10: Plant Safety Analysis.3 Combination of Chapter 6 to 10 reports.

Final Report Combination of all Chapters (from Chapter 1 to 10)

OVERALL DESIGN PROJECT REPORT

SUBMISSION 1

Chapter 1: Literature Review and Process Background.

1. INTRODUCTION OF DESIGN CONCEPT

2. PHYSICAL AND CHEMICAL PROPERTIES

3. PRODUCTION AND MARKETING ANALYSIS DEMAND

4. PLANT SITE LOCATION

5. DESIGN CONCEPTS

6. CONTROL SYSTEM AND EQUIPMENT OVERVIEW

7. PROFITABILITY STUDY

8. ECONOMICAL LOAD ANALYSIS

9. ENVIRONMENTAL IMPACT ANALYSIS

10. RISK ANALYSIS

SUBMISSION 1

Chapter 2: Design Simulation and Process Flow Diagram.1. PROCESS FLOW DIAGRAM

2. DESIGN PROCESS BY USING ASPEN HYSYS OR SUPER PRO DESIGN

SUBMISSION 2

Chapter 3: Integration of Energy Process.

1. Determination of the minimum requirements of heating and cooling in the selected plant system.

2. Heuristic integration of energy.

3. Determination process flow conditions.

4. Pinch Temperature Analysis.

5. Determination of the minimum number of heat exchanger required.

6. Heat exchanger sizing.

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362.46

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6199.43

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9815.87

1975.44

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388.15

378.15

377.15

355.15

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373.45

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SUBMISSION 2

Chapter 4: Process Design of Equipment.

1. List of all equipment chosen in PFD and justification of the equipment chosen.

2. Preparation of the complete equipment list for the chosen process route including the references for all information and data.

3. Specific sizing calculation on the selected equipment by referring to the process conditions of the plant.

MENARA PENYULINGAN PROPENA

•Penentuan Takat Embun dan Takat Didih•Penentuan Nisbah Refluks•Penentuan Bilangan Plat•Penentuan Titik Suapan•Diameter Menara•Tinggi menara•Tekanan Reka bentuk

SUBMISSION 2 Chapter 5: Mechanical Design of Equipment.

1. List of all equipment chosen in PFD and justification of the equipment chosen.

2. Preparation of the complete equipment list for the chosen process route including the references for all information and data.

3. Specific mechanical sizing calculation on the selected equipment by measuring certain plant condition.

REKA BENTUK MEKANIK MENARA PENYULINGAN•Bahan Binaan Menara•Kecekapan Sambungan Terkimpal•Pemilihan Ketebalan Minimum•Penentuan Beban Berat Mati Menara•Beban Angin•Analisis Tegasan•Reka Bentuk Penyokong Turus•Penentuan Ketebalan Skirt•Reka Bentuk Gelang Tapak dan Bolt Sauh•Reka Bentuk Mekanik Bebibir•Reka Bentuk Plat•Bentangan Cubaan•Kawasan bertebuk•Bilangan lubang

GRADING SCHEME

GRADING SCHEME

PEER EVALUATION

AssessmentName of Team Members

A B C D E

Average role in group activities/displayed initiative (10m)Information gathering skills (10m)Enthusiasm towards the project, energy exhibited (10m)Reliability, dependability to perform assigned tasks (10m)Quality and accuracy of work, attendance, punctuality (10m)Communication skills and creativity (10m) [this part need to be filled by supervisor]

TOTAL ( 60m) This mark will be encountered in Sub 1 &2.

SUMMMARY OF GRADING SCHEME

Evaluation by Supervisor/ Examiner (60%)

Presentation / Examination (40%)

Final Grade 100%

Continuous evaluation

(20%)

Final Project Report (40%)

Total Marks60%

Oral presentation

Midterm Test

1 & 2 Total Marks40%

Sub 1 Sub 2From

SupervisorExternal

Examiner

10% 10% 10% 30% 20% 20 %

REWARD

Reward in the form of “school certificate” will be given to the best design projects, which is the first place winner, second and third.

The assessment will be determined based on the combination of both Design Project 1 (ERT 416) and Design Project 2 (ERT 422).

Benefits: Students can use this certificate for applying job after finish study in UniMAP.

Students are highly encouraged to maintain a separate fileor folder to compile all their findings/sketches/printouts/datasheets as a complement to the log book. This can beused as evidence to support the claims as written in thelogbook.

LOG BOOK & FILE/FOLDER

Always bring these 2 items when meeting your supervisor

1)LOG BOOK2)FILE/FOLDER

SUGGESTION

“Plagiarism is the unauthorized use or close imitation of the language and thoughts of

another author and the representation of them as one's own original work.”

(Source: http://en.wikipedia.org/wiki/Plagiarism)

PLAGIARISM

Students who are caught plagiarizing other people’s work can fail their Design Project if there are enough evidence. Evidence can be found relatively easy now by using several software tools such as: • Internet Search Engines • Directories • Online book reviews • Anti-plagiarism software

PLAGIARISM

Thank youThank youThank youThank you

Prepared by, Prepared by,

MISS RAHIMAH OTHMANMISS RAHIMAH OTHMAN