introducing echo2 & ‘fresh start - biochar-international...introducing echo 2 & ‘fresh...

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Introducing ECHO 2 & ‘Fresh Start’ carbon negative protected cropping R&D renewable heat, electricity & CO2 from timber wastes local jobs, circular economy

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Page 1: Introducing ECHO2 & ‘Fresh Start - biochar-international...Introducing ECHO 2 & ‘Fresh Start’ carbon negative protected cropping R&D renewable heat, electricity & CO2 from timber

Introducing ECHO2 & ‘Fresh Start’

carbon negative protected cropping R&Drenewable heat, electricity & CO2

from timber wasteslocal jobs, circular economy

Page 2: Introducing ECHO2 & ‘Fresh Start - biochar-international...Introducing ECHO 2 & ‘Fresh Start’ carbon negative protected cropping R&D renewable heat, electricity & CO2 from timber

‘Finding Renewable Energy Solutions for Horticulture’Holla Fresh: Grower of Fine Culinary Herbs.

Tantanoola South AustraliaOwned by the Lines Family

Fresh Start Project

Kimberley Ferguson and Ian Lines

Page 3: Introducing ECHO2 & ‘Fresh Start - biochar-international...Introducing ECHO 2 & ‘Fresh Start’ carbon negative protected cropping R&D renewable heat, electricity & CO2 from timber

ECHO2

Rainbow Bee Eater: single purpose Australian company formed in 2009 by Ian Stanley and Peter Burgess to:

Develop and supply modular ‘biomass to energy systems’ with benchmark cost, environmental and social benefits. (ECHO2)

‘Fresh Start’ is the 1st commercial demonstration of ECHO2

Kim Horne, Ian Stanley and Peter Burgess at the ECHO2 prototype Kalannie Western Australia

Page 4: Introducing ECHO2 & ‘Fresh Start - biochar-international...Introducing ECHO 2 & ‘Fresh Start’ carbon negative protected cropping R&D renewable heat, electricity & CO2 from timber

FOOD

ORGANIC

RESIDUES

BIOCHARcarbon sequestration

locks up carbon for ’00 or ‘000s yrs

CO2

ECHO2SUN

ELECTRICITY

HEAT COOLcarbon negative, on demand,

minus 500-1000kg CO2e/MWh

renewable energy

& beneficial carbon

capture & storage

~ ½CO2

~ ½ CO2

Page 5: Introducing ECHO2 & ‘Fresh Start - biochar-international...Introducing ECHO 2 & ‘Fresh Start’ carbon negative protected cropping R&D renewable heat, electricity & CO2 from timber

ECHO2

R&D project funded since 2007 by the founders and the Australian Government

• modular biomass to electricity & heating technology, biochar ‘carbon capture’ by-product, carbon negative

• from crop, wood, food, green & animal residues

• commercially viable. Not reliant on subsidies

• automated and on demand

• very low emissions, very carbon negative

SDA Engineering

Page 6: Introducing ECHO2 & ‘Fresh Start - biochar-international...Introducing ECHO 2 & ‘Fresh Start’ carbon negative protected cropping R&D renewable heat, electricity & CO2 from timber

CONTROLS

SYNGAS

PROCESSOR

BIOMASS

BIOCHAR

ECHO2Prototype

ECHO2 PrototypeDevelopment

2007-2017

Kalannie WA

Page 7: Introducing ECHO2 & ‘Fresh Start - biochar-international...Introducing ECHO 2 & ‘Fresh Start’ carbon negative protected cropping R&D renewable heat, electricity & CO2 from timber

ECHO2 - the benefits1. utilises unwanted residues

2. not reliant on subsidies to build or operate

3. automated and on demand

4. uncomplicated, clean, quiet, safe

5. affordable, 2 to 8 year capital return

6. very low emissions, very carbon negative

Page 8: Introducing ECHO2 & ‘Fresh Start - biochar-international...Introducing ECHO 2 & ‘Fresh Start’ carbon negative protected cropping R&D renewable heat, electricity & CO2 from timber

unwantedbiomassresidues

low costclean fuel gas

single stepprocess

low costbiochar

heat

power& heat

Page 9: Introducing ECHO2 & ‘Fresh Start - biochar-international...Introducing ECHO 2 & ‘Fresh Start’ carbon negative protected cropping R&D renewable heat, electricity & CO2 from timber

ECHO2s clean syngas means lower production cost

of BIOCHAR

$ 500 – 2000 per tonne

$ 100~200 per tonne

Page 10: Introducing ECHO2 & ‘Fresh Start - biochar-international...Introducing ECHO 2 & ‘Fresh Start’ carbon negative protected cropping R&D renewable heat, electricity & CO2 from timber

what biomass can be used?clean, particles, ~ 5mm to 25mm, ~ 5 to 55% moisture

tested OKnot testedbelieve OK

need testingto know

hardwood pips rice hulls (dust?)

softwood nut shells others?

strawgrape vines

& marc

tomato vines/ wood chip mix

bagasse

green waste poultry bedding

Page 11: Introducing ECHO2 & ‘Fresh Start - biochar-international...Introducing ECHO 2 & ‘Fresh Start’ carbon negative protected cropping R&D renewable heat, electricity & CO2 from timber

single stepprocess

the single step process from biomass to clean fuel gas

ECHO2’s major point of difference?

Page 12: Introducing ECHO2 & ‘Fresh Start - biochar-international...Introducing ECHO 2 & ‘Fresh Start’ carbon negative protected cropping R&D renewable heat, electricity & CO2 from timber

Biochar AnalysisMajor strategy 2007 – 2017:

single step process to clean fuel gas

to enable viability and low cost biochar

No budget for field trials. Biochar mainly

incorporated in Ian Stanley’s wheat farm.

10 biochar analyses on prototype 2014 – 17

HRL, SESL, ChemCentre, SGS,

Stephen Joseph, NSW DPI

Page 13: Introducing ECHO2 & ‘Fresh Start - biochar-international...Introducing ECHO 2 & ‘Fresh Start’ carbon negative protected cropping R&D renewable heat, electricity & CO2 from timber

Prototype Summary: ~35% yield, 40% gasification

total C >85%, 3mg/kg napthalene, other PAH <LOQ

Commercial ECHO2 module: includes options for fine tuning

biochar include hot retention time, add steam, add other

chemistry. Commence testing August 2018

Page 14: Introducing ECHO2 & ‘Fresh Start - biochar-international...Introducing ECHO 2 & ‘Fresh Start’ carbon negative protected cropping R&D renewable heat, electricity & CO2 from timber
Page 15: Introducing ECHO2 & ‘Fresh Start - biochar-international...Introducing ECHO 2 & ‘Fresh Start’ carbon negative protected cropping R&D renewable heat, electricity & CO2 from timber

hot water 400 - 800 kWt

electricity 100 - 250 kWe

biochar ~ 200 kg/hr wet basis

CO2 ~ 250 kg/hr (Boiler Option)

biomass 500 - 600 kg/hr@15-25% moisturenominal 5 - 20mm, clean

footprint ~10m x 10m

ECHO2 module indicative specs

Single module. Specs are subject to biomass characteristics and an engineering study of customer requirements. ECHO2 comes with a warranty and a service agreement.

Page 16: Introducing ECHO2 & ‘Fresh Start - biochar-international...Introducing ECHO 2 & ‘Fresh Start’ carbon negative protected cropping R&D renewable heat, electricity & CO2 from timber

Assembling Holla Fresh’s ECHO2 Modulein SDA’s Melbourne factory

800kWt (heat), 100kWe (electricity), 250 kg/hr CO2

Van Schaik’s BioGro will supply ~500 kg/hr wood residues and receive ~250

kg/hr biochar (wb)

Expected commissioning Jul/Aug 2018

SDA Engineering

Page 17: Introducing ECHO2 & ‘Fresh Start - biochar-international...Introducing ECHO 2 & ‘Fresh Start’ carbon negative protected cropping R&D renewable heat, electricity & CO2 from timber

Glenelg Shire. Portland (Vic)

• District heating loop - Aquatic Centre

& six council buildings

• 900kWt, 300kWe

• Local wood residues

• engineering study underway

Other Potential Applications

Page 18: Introducing ECHO2 & ‘Fresh Start - biochar-international...Introducing ECHO 2 & ‘Fresh Start’ carbon negative protected cropping R&D renewable heat, electricity & CO2 from timber

Other Potential Applications

2 x Poultry Producers (East Coast) – electricity, heat and

merchant biochar from poultry shed bedding

* prefeasibility completed

Organics recycler (East Coast) – merchant electricity and

biochar * prefeasibility completed

Page 19: Introducing ECHO2 & ‘Fresh Start - biochar-international...Introducing ECHO 2 & ‘Fresh Start’ carbon negative protected cropping R&D renewable heat, electricity & CO2 from timber

Other Potential Applications

Eucalyptus oil distiller (WA) - steam and merchant

electricity & biochar, multiple locations

* prefeasibility completed

3 x Glasshouses (East Coast) - hot water, electricity & CO2

*prefeasibility completed

Page 20: Introducing ECHO2 & ‘Fresh Start - biochar-international...Introducing ECHO 2 & ‘Fresh Start’ carbon negative protected cropping R&D renewable heat, electricity & CO2 from timber

Electricity $/MWh 200

Gas $/Gj 20

ECHO2 economicsOur understanding of the economics after 25 pre-feasibility and feasibility

studies on several likely applications.

Typical example:Regional processing plant with these energy costs

Page 21: Introducing ECHO2 & ‘Fresh Start - biochar-international...Introducing ECHO 2 & ‘Fresh Start’ carbon negative protected cropping R&D renewable heat, electricity & CO2 from timber

Biomass Cost $/wet tonne

Delivered on time on spec

$ 75

gate fee

$ 75 cost

Biochar Revenue $/wet tonne 200 200

Electricity Cost $/MWh LCOE minus 280 65

Electricity ROC years 2 4

Gas Cost $/Gj LCOE minus 20 4

Gas ROC years 1 2

ECHO2 Economics 24 x 71 module year:~4,500t biomass@20%MC; ~2,000t biochar; ~1,900MWhe or 28,000Gj gas

Economics are improved further if power and heat are both of value (co-gen)

Page 22: Introducing ECHO2 & ‘Fresh Start - biochar-international...Introducing ECHO 2 & ‘Fresh Start’ carbon negative protected cropping R&D renewable heat, electricity & CO2 from timber

www.rainbowbeeeater.com.au