intermec pm4i spare parts ipl

Spare Parts Catalog

EasyCoder PM4iBar Code LabelPrinter

Intermec Technologies Corporation

Corporate Headquarters

6001 36th Ave. W.

Everett, WA 98203

U.S.A.

www.intermec.com

The information contained herein is proprietary and is provided solely for the purpose of allowing customers to operate and service Intermec-manufactured equipment and is not to be released, reproduced, or used for any other purpose without written permission of Intermec.

Information and specifications contained in this document are subject to change without prior notice and do not represent a commitment on the part of Intermec Technologies Corporation.

© 2005 by Intermec Technologies Corporation. All rights reserved.

The word Intermec, the Intermec logo, Norand, ArciTech, CrossBar, Data Collection Browser, dcBrowser, Duratherm, EasyADC, EasyCoder, EasyLAN, Enterprise Wireless LAN, EZBuilder, Fingerprint, i-gistics, INCA (under license), InterDriver, Intermec Printer Network Manager, IRL, JANUS, LabelShop, Mobile Framework, MobileLAN, Nor*Ware, Pen*Key, Precision Print, PrintSet, RoutePower, SmartSystems, TE 2000, Trakker Antares and Virtual Wedge are either trademarks or registered trademarks of Intermec Technologies Corporation.

Throughout this manual, trademarked names may be used. Rather than put a trademark (™ or ®) symbol in every occurrence of a trademarked name, we state that we are using the names only in an editorial fashion, and to the benefit of the trademark owner, with no intention of infringement.

There are U.S. and foreign patents pending.

The name Centronics is wholly owned by GENICOM Corporation.

Intermec EasyCoder PM4i– Spare Parts Catalog iii

Preface

Contents

1 IntroductionSpare Parts Policy ..................................................................................................................2EasyCoder PM4i, General View ............................................................................................3

2 Spare PartsKeyboards and Cover ............................................................................................................6Chassis ..................................................................................................................................7Print Mechanism (Media Compartment Side).......................................................................8Label Stop Sensor ................................................................................................................11Ribbon Supply Unit ............................................................................................................12Ribbon Rewind Unit ...........................................................................................................13Ribbon Motor .....................................................................................................................14Side Doors ..........................................................................................................................15Front Door .........................................................................................................................16Media Supply Roll Post .......................................................................................................17Label Slack Absorber ...........................................................................................................18Media Supply Roll Hub Kit (option) ..................................................................................19Fan-Fold Guide (option) .....................................................................................................20Liner Takeup Unit ...............................................................................................................21Paper Cutter Kit (option) ....................................................................................................22CPU Board .........................................................................................................................23Power Supply Unit ..............................................................................................................24Double Serial Interface Kit (Fingerprint option) .................................................................25Serial/Industrial Interface Kit (Fingerprint option) ..............................................................26IEEE 1284 Parallel Interface Kit (option)............................................................................27EasyLAN Ethernet Interface Kit (option) ............................................................................28EasyLAN Wireless Interface Kit (option) ............................................................................29RFID Kit (IM5 869 MHz) (option) ...................................................................................30RFID Kit (Class 1, 915 MHz) (option) ..............................................................................31RFID Kit (Intellitag Gen 2, 869 MHz) (option) .................................................................32RFID Kit (Intellitag Gen 2, 915 MHz) (option) .................................................................33Label Taken Sensor (option) ................................................................................................34Miscellaneous (cables, cleaning card etc.) ...........................................................................35

iv Intermec EasyCoder PM4i – Spare Parts Catalog

Preface

Intermec EasyCoder PM4i– Spare Parts Catalog �

1 Introduction

This chapter contains the Intermec Spare Parts Policy regarding printers and provides an overview of the EasyCoder PM4i with options.

� Intermec EasyCoder PM4i – Spare Parts Catalog

Chapter � – Introduction

Spare Parts PolicyThis Spare Parts Catalog contains information on items presently available as spare parts and accessories for the Intermec EasyCoder PM4i printers.

You will notice that, as a rule, we supply only assembled spare parts. Our policy is based on the conviction that this is a more rational way of stocking spares and supplying adequate service as well.

For further information about parts not listed in this volume, please contact our Spare Parts Sales Department.

Information in this manual is subject to change without prior notice and does not represent a commitment on the part of Intermec.

Note: For updated information, please refer to the latest edition of the Spare Parts Price List.

Some electrical parts may appear to be the same as for EasyCoder F2, F4, and F4 Compact Industrial. This applies for example to printheads, printhead cables, and interface boards. However, they are not compatible and installing the wrong part may render the printer inoperable or even cause damage. Always double-check before replacing any kind of electronics.



1

Pos. Description Remarks

1 Keyboards See page 6 2 Print Mechanism See pages 8-103 Label Taken Sensor (option) See page 29 4 Front Door See page 16 5 Cutter and Tray (option) See page 22 6 Transfer Ribbon Mechanism See pages 12-147 Optional Printheads See page 88 Fan-Fold Guide (option) See page 209 Bobbin Adapter (option) See page 1910 Media Roll Retainer (option) See page 19

11 Media Supply Roll Hub (option) See page 1912 Label Slack Absorber See page 18 13 Paper Low Sensor (option) See page 1914 Media Supply Roll Post See page 1715 Liner Takeup Unit See page 2116 Side Door (with/without optional keylock) See page 15

EasyCoder PM4i, General View

3

2

4

8

9

10

13

5

76

11

12

15

16

14

4 Intermec EasyCoder PM4i – Spare Parts Catalog



2 Spare Parts

This chapter shows the various spare parts and lists their part numbers. The purpose of the text in the description field is to help understanding the function of each part and is not necessarily the same as the text on drawings, packing slips, and invoices.


Chapter � – Spare Parts

Keyboards and Cover

1 34

Pos. Part No. Description Remarks

1 1-206431-11 Keyboard Overlay (Fingerprint)1 1-206431-01 Keyboard Overlay (IPL)2 1-206161-02 Membrane Keyboard assy.3 1-971651-26 Console pcb Incl. cable to CPU board4 1-206174-00 Front/Left-hand Cover

2



Chassis

1


1 1-992328-90 Rubber Foot (4 pcs in each printer) 12-pack



Print Mechanism (Media Compartment Side)

1

3

4

7

5

8

2


1 1-010043-90 Thermal Printhead assy. (8 dots/mm) Media thickness max 175µm1 1-010043-91 Thermal Printhead assy. (8 dots/mm) Media thickness 170–220µm1 1-010044-90 Thermal Printhead assy. (11.81 dots/mm) Media thickness max 175µm1 1-010044-91 Thermal Printhead assy. (11.81 dots/mm) Media thickness 170–220µm1 1-010045-90 Thermal Printhead assy. (8 dots/mm) 3mm offset Media thickness 170–220µm2 1-206278-04 Tear Bar3 1-206203-95 Platen Roller/Liner Drive Roller Incl bearing4 1-206248-01 Guide Link5 1-206380-00 Media Guide6 1-206389-01 Paper Guide (upper) 7 1-206154-00 Edge Guide8 1-206301-90 Cam Handle9 1-206239-00 Pressure Arm– 1-206147-00 Label Stop Sensor assy. Refer to page 11.

6

9



Print Mechanism (Electronics Compartment Side 1)


1 1-206960-10 Stepper Motor assy. Incl. pulleys2 1-206100-01 Pulley Assembled3 1-995103-01 Belt

1

2

3

2

�0 Intermec EasyCoder PM4i – Spare Parts Catalog


Print Mechanism (Electronics Compartment Side 2)


1 1-975576-00 Headlift Sensor2 1-206106-95 Headlift Linkage assy.

3 1-206150-95 Pressure Arm assy.

1

2

3

Intermec EasyCoder PM4i– Spare Parts Catalog ��


1

Label Stop Sensor


1 1-206147-00 Label stop sensor Complete unit incl. cables and paper guide

�� Intermec EasyCoder PM4i – Spare Parts Catalog


Ribbon Supply Unit

1 2

3


1 1-206112-02 Ribbon Supply Unit assy. Bobbin, hub with code disc, and spring clutch.

2 1-206266-01 Bobbin Plate3 1-975561-04 Ribbon Sensor assy. Incl. cable



Ribbon Rewind Unit

1

3

2


1 1-206271-00 Hub2 1-206111-02 Bobbin3 1-206266-01 Bobbin Plate



Ribbon Motor

1

2


1 1-206159-90 Ribbon Motor assy Incl. gear wheel and cable2 1-206332-00 Gear Wheel



Side Doors

1


1 1-206135-90 Side Door (std) Incl. window and label. No hinges.2 1-206138-00 Hinge assy.3 1-206177-90 Side Door with Keylock Incl. hinges

2

3



Front Door

1


1 1-206141-00 Door, Front



Media Supply Roll Post

2

3


1 1-206383-90 Media Supply Roll Post assy. Incl. large and small edge guide and screw 2 1-206384-05 Edge Guide, Large3 1-206438-01 Edge Guide, Small

1



Label Slack Absorber

2

1

3


1 1-206318-00 Label Slack Absorber assy. Incl. edge guide, spring, shaft, and screw2 1-040321-00 Spring3 1-040329-00 Edge Guide



Media Supply Roll Hub Kit (option)

2

3


– 1-206651-70 Media Supply Roll Hub Kit Incl. all illustrated parts1 1-206172-00 Media Supply Roll Hub assy.2 1-150166-00 Bobbin assy.3 1-776290-00 Media Roll Retainer4 1-040327-52 Bobbin Adapter For core inner diameter 76 mm/3 in5 1-206158-00 Paper Low Sensor assy.

4

5

1



Fan-Fold Guide (option)

1


1 1-206651-80 Fan-Fold Guide assy. Complete unit



Liner Takeup Unit

1

2


1 1-206571-90 Liner Takeup Unit assy. Includes hub, spring clutch, pulley, shaft, belt, and guide shaft.

2 1-995103-05 Timing Belt

3 1-206226-01 Brace Green brace only.

3




1 1-206012-90 Cutter Kit assy. Complete kit2 1-206432-00 Tray3 1-206164-00 Cover 4 1-206163-01 Cutter assy.5 1-971650-50 Cutter Board assy.

Paper Cutter Kit (option)

1

2

3

4

5




1 1-971630-90 CPU board assy. Flash and DRAM SIMMs not includedJ21 1-020040-04 Flash SIMM 4MB (Boot) Flash memory expansion*J21 1-020040-08 Flash SIMM 8MB (Boot) Flash memory expansion*J21 1-020040-16 Flash SIMM 16MB (Boot) Flash memory expansion*J10 1-971634-25 SDRAM SIMM 8MB SDRAM memory expansionJ10 1-971634-30 SDRAM SIMM 16MB SDRAM memory expansionJ30 1-956009-90 Real Time Clock Circuit

* All flash memory expansion units are delivered blank except for the boot sector. The latest firmware releases can always be obtained via the Intermec Global Services & Support website.

CPU Board1

P35

J30J21 J20

J101-971630-00 PO2

Reconfiguration required. Refer to EasyCoder PM4i Service Manual Chapter 13.8 for instructions.



Power Supply Unit

1


1 1-971631-50 Power Supply assy.



Double Serial Interface Kit (Fingerprint option)


1 1-971642-80 Double Serial Interface Board Kit Complete Kit. Fitted for 2 x RS-232. Modification Circuits (for one port):

– 1-956036-00 RS-422 Non Isolated 1 circuit– 1-956038-01 RS-422 Isolated 1 circuit– 1-985319-00 20 mA Current Loop 2 optocouplers– 1-956037-01 RS-485 1 circuit

1

A

B

C

C

B

A

UARTBB A

A

B

C

C

B

A

B A

UARTA

A

B

C

C

B

A

B A

RS232: IC21, J6ARS422: IC22, J6B, J7, J820MACL: IC23, IC24, J5 J9*, J10**: TRANSM.=J9, RECEIV.=J10

RS232: IC11, J2ARS422: IC12, J3, J4RS485: IC13, J1, J4**: IF END OF CABLE

PASSIVE=B, ACTIVE=A+C

B A

P1

C50

C42

C51

C31

C52

C10 C12

C61

IC8

J5

IC7

IC6

IC5

IC4

IC1

R23R24

C36

C60

C40

R20

R21

R22

IC20

IC21

C33

C34

C35

C41

IC2

C32

C53

C56

C57

R1

R10

R18

R5

R6

R7

R8

R9

IC10C

30

C55 J1R

11

R2

R3

R4

C11

C13

R27

C63

R30

R34

R33

R35

AN

CK

Z2

IC23

IC24

IC22

C62

C64

AN

CK

D1

R26

R28 R29

R19A

NC

K

Z1

C3C4

IC3

C1C2

R12

R13

R14

R15

R17

R16

IC12IC11

IC13

F13J6

J7J10

J9

P3

F1

4F

10

F1

5F

11

F1

6F

12

F9

R32

R31

P2

F2

F3

F4

F5

F8

F7

J3

J2

J4

C54

F1

F6

IC9

AN

CK

AN

CK

R25

AN

CK

1-971642-01 P01

J8



Serial/Industrial Interface Kit (Fingerprint option)1

P2

B A

C50

1-971643-01 P01

C67

RS232: IC11, J2A

RS422: IC12, J3, J4

RS485: IC13, J1, J4*

* IF END OF CABLE

UARTA

C40

C51

C34C36

C60

C21

C22

C65

R26

R27

R35

R34

R33

R32

R31

R41

R42

R51

R52

R36

R37

R38

IC20

C61

R21

R22

R23

R24

R25

R28

IC21

IC27

IC28

C33

C35

C66IC3

IC22

C32

C56

C57

R10

R18

R5

R8

R9

C55

C64

C23

C24

C25

C26

C27

C28

R43

R44

R45

R46

R47

R53

R54

R55

R56

R57

IC24

IC23

IC26C62

REL3

REL4

REL1

REL2

C63

R48

R58

P3

F2

F3

F4

F5

F8

F7

F1

F6

R12

R13

R14

R15

R17

R16

J3

J2

J4

C54

IC9

C3C4

C1C2

IC12IC11

IC13

IC10

C31

C52

IC6

IC5

IC4

IC1

C53

R1

R6

R7

C30

J1R11

R2

R3

R4

P1

IC2

IC25


1 1-971643-80 Serial/Industrial Interface Board Kit Complete Kit. Serial port fitted for RS-232. Modification Circuits (for serial port):

– 1-956036-00 RS-422 Non Isolated 1 circuit– 1-956038-01 RS-422 Isolated 1 circuit– 1-956037-01 RS-485 1 circuit



IEEE 1284 Parallel Interface Kit (option)


1 1-971641-80 IEEE 1284 Parallel Interface Board Kit Complete kit

1

C14

C2

C12

C13

C11

C9

C8

C3

C1

IC3

IC2

IC5

R19

R18

IC6

C10

C7C6

C5

C4

IC1

R20

R22

R21

R17

R16

R15

R14

R13

R12

R8

R10

R11

F12

F11

F10

F18F17

F16

F15

F14

F13

F8

F7

R3

R7

R6

R5

R4

R9

R2

R1

F19

F1

F2

F3

F9D1

F6

F5

F4

IC4

P3

P1

1-971641-02 P01



EasyLAN Ethernet Interface Kit (option)

1


1 1-971645-80 EasyLAN Ethernet Interface Kit Complete kit incl. CD-ROM

2 1-975569-00 RJ45 Extension Cable

2



EasyLAN Wireless Interface Kit (option)


1 1-971646-80 EasyLAN Wireless Interface Kit Complete kit incl. CD-ROM

1



RFID Kit (IM5 869 MHz) (option)This product is for operation under a general licence or licence exemption in the following countries only: Austria, Belgium, Denmark, Finland, France, Germany, Greece, Ireland, Luxembourg, The Netherlands, Portugal, Spain, Sweden, United Kingdom, Norway, Switzerland.


1 1-207028-800 RFID Kit (IM5 869 MHz) Complete kit2 075147-001 IM5 Module

3 1-971647-90 I/O Board

4 1-975623-11 IM5 Data Cable

5 1-975624-20 IM5 Power Cable

6 1-975626-20 SMA to MMCX Adapter Cable

7 1-975567-01 Dual Slot I/O Bus Cable

8 1-206586-10 Antenna 869 MHz, RFID PM4i Assy

9 345-005-001 Terminator, SMA plug 1 plug

2

3

4

5

6

7

8

9

1



RFID Kit (Class 1, 915 MHz) (option)This product is for operation under a general licence or licence exemption in the USA and Canada only.


1 1-207033-800 RFID Kit (Class 1, 915 MHz) Complete kit2 1-959184-90 Class 1 RFID Module

3 1-971644-900 RFID Option Board


5 1-206586-90 Antenna Assy Incl. cable

1

2

34

5



RFID Kit (Intellitag Gen 2, 869 MHz) (option)This product is for operation under a general licence or licence exemption in the following countries only: Austria, Belgium, Denmark, Finland, France, Germany, Greece, Ireland, Luxembourg, The Netherlands, Portugal, Spain, Sweden, United Kingdom, Norway, Switzerland.

1

2

3

4

5

6

7

8

9


1 1-207100-001 RFID Kit (Intellitag Gen 2, 869 MHz) Complete kit2 IM5A002003 IM5 Module 869 MHz + Terminator

3 1-971647-90 I/O Board

4 1-975623-11 IM5 Data Cable


6 1-974032-020 SMA to MMCX Adapter Cable


8 1-207112-900 Antenna (Coupler) RFID PM4i Assy

9 345-005-001 Terminator, SMA plug 1 plug



RFID Kit (Intellitag Gen 2, 915 MHz) (option)This product is for operation under a general licence or licence exemption in the USA and Canada only.

1

2

3

4

5

6

7

8

9


1 1-207101-001 RFID Kit (Intellitag Gen 2, 915 MHz) Complete kit2 IM5A002014 IM5 Module 915 MHz + Terminator

3 1-971647-90 I/O Board

4 1-975623-11 IM5 Data Cable


6 1-974033-020 RSMA to MMCX Adapter Cable


8 1-207112-900 Antenna (Coupler) RFID PM4i Assy

9 345-004-001 Terminator, RSMA plug 1 plug



Label Taken Sensor (option)

1


1 1-206652-80 Label Taken Sensor Kit Complete kit incl. 2 cable clips



Miscellaneous (cables, cleaning card etc.)


– 1-975571-20 Power Cord UL/CSA U.S.A., Canada– 1-975571-30 Power Cord U.K., Ireland– 1-975571-10 Power Cord European standard– 1-975571-00 Power Cord Australia, New Zealand– 1-975583-18 Parallel Interface Cable– 1-091122-06 Serial Interface Cable RS-232– 1-206368-03 Cable assy. Power Supply/CPU board to Printhead– 1-110501-00 Cleaning Card 25-pack– – CompactFlash Memory Card (various sizes) Refer to Spare Parts List– – Font Card (various font collections) Refer to Spare Parts List– 1-010590-90 Configuration Kit for External Keyboard Incl. PC cable, PC software, manual, and

clear & blind keytops.– 5-900901-00 Keyboard Converter PS/2 to RS232C

Intermec Technologies CorporationCorporate Headquarters6001 36th Avenue WestEverett, WA 98203U.S.A.

tel 425.348.2600

fax 425.355.9551

www.intermec.com

*1-960607-03*

EasyCoder PM4i, Spare Parts Catalog

*1-960607-03*

intermec pm4i spare parts ipl

Documents