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INTERCOOL® BIOGREEN Heat Transfer Fluids
formulated with
Renewably Sourced Susterra® 1,3-Propanediol
Jeff Heverley - Regional Vice President,
Interstate Chemical Company, Inc.
Steve Hurff - Vice President Marketing and Sales, DuPont Tate & Lyle Bio Products
FMA Congress
Ft. Lauderdale, Florida
December 9, 2011
Interstate
Chemical
Company, Inc.
2
What is INTERCOOL® BIOGREEN?
INTERCOOL® BIOGREEN is a fully inhibited heat
transfer fluid formulated with Susterra® 1,3-Propanediol,
a non-toxic and 100% bio-based, USDA certified glycol
made from renewable resources using corn sugar instead
of petroleum-based feed stocks.
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(Bio-Derived 1,3-Propanediol)
GlucoseCorn
Fermentation Process Refinement
to 99.7% Purity
Susterra® 1,3-Propanediol Manufacturing Process
Susterra®
CO2
bioprocessbioprocess
Susterra® 1,3-Propanediol is a 100%
USDA Certified Biobased product.
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The Leading Edge of Industrial Biotechnology
• 12 year R&D effort
• Production started Nov. 2006
• 140 million pound annual capacity
• Award winning…
� 2003 EPA Presidential Green
Chemistry Award
� 2007 ACS Heroes of Chemistry
Award
� 2009 ACS-BIOT Industrial
Biotechnology Award
� 2010 State of Tennessee
Governor’s
Award for Trade Excellence
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The source is renewable
Building a Renewable Economy...
Oil Refining Chemistry
Crops Biomass Feedstock Metabolic Engineering
Solvents
Molded parts
Fibers
The source is not renewable
To Make Stuff People Want…From:
To:
LCA is the only standardized method to evaluate the environmental footprint of a whole supply chain. Energy consumption and Green House Gas (CO2) emissions are key factors in determining environmental footprint.
Life Cycle Assessment
Cradle-to-gate
Cradle-to-grave
CO2
Biodegradation of
product results in no net
CO2 increase
Manufacturing
Transportation TransportationUse/Reuse/
Maintenance
Recycle
Waste Management
AirEmissions
WaterborneWastes
Solid WastesCo-products
EnergyRaw Materials
Raw MaterialAcquisition
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7Susterra® Life Cycle Assessment* Comparison
From “cradle-to-gate,” the production of Susterra® consumes 38% less
energy and reduces greenhouse gas emissions by 42% versus
petroleum-based propylene glycol.
8Industrial Fluid Applications with Susterra® Propanediol
Heat Transfer FluidsAntifreeze/Coolants Deicing Fluid
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INTERSTATE
CHEMICAL
CO. INC.
Interstate Chemical Company, Inc.
INTERCOOL® BIO-GREEN
A fully inhibited heat transfer fluid formulatedfrom renewable resources.
Interstate
Chemical
Co. Inc.
10
INTERSTATE
CHEMICAL
CO. INC.
What is INTERCOOL® BIOGREEN?
INTERCOOL® BIOGREEN is a fully inhibited heat
transfer fluid formulated with Susterra® 1,3-Propanediol,
a non-toxic and 100% bio-based, USDA certified glycol
made from renewable resources using corn sugar instead
of petroleum-based feed stocks.
10
Interstate
Chemical
Co. Inc.
11
INTERSTATE
CHEMICAL
CO. INC.
11
INTERCOOL® BIOGREEN can be used in a variety of
applications where stability over a range of temperatures is important.
• Stationary Diesel Engines
• HVAC Systems
• Ice Rinks
• Geothermal Systems
• Solar Systems
• Heat Recovery Systems
• Ice Storage Systems
• Snow Melt Systems
• Drilling Equipment
• Vapor Recovery System
• Natural Gas Well-Head Heaters
Applications
Interstate
Chemical
Co. Inc.
12
INTERSTATE
CHEMICAL
CO. INC.
12Benefits
• Improved viscosity at lower
temperatures
• Less pumping pressure at lower
temperatures
• Similar freeze points for aqueous
solutions
• Higher boiling point than ethylene
glycol based fluids
• Comparable efficiency of ethylene
glycol, with toxicity
comparable to propylene glycol
• Less thermal degradation
compared to conventional glycols
• 100% bio-based (carbon weight)
INTERCOOL® BIOGREEN provides performance advantages
versus conventional fluids and it is 100% bio-based.
Interstate
Chemical
Co. Inc.
13
INTERSTATE
CHEMICAL
CO. INC.
Service Life Improvement: Lower Thermal Degradation
Test Conditions: 50 wt.% aqueous glycol solutions at 150oC and 28psi, for 168hrs.
• INTERCOOL® BIOGREEN is
expected to provide 20+ years
service life based on lower
thermal degradation.
• Typical EG and PG fluids
provide10 to 15 years service
life.
0
200
400
600
800
1000
1200
1400
1600
0 25 50 75 100 125 150 175
Time, Hrs
Co
nce
ntr
atio
n, P
PM
Ethylene Glycol
Propylene Glycol
Susterra®
Interstate
Chemical
Co. Inc.
14
INTERSTATE
CHEMICAL
CO. INC.
Case – Study: INTERCOOL® BIOGREEN
Walmart – Burlington, Ont.
STANTEC CONSULTING: This giant retail store in southern Ontario uses an innovative geothermal system that
was installed in a very short time. Stantec designed a large geothermal heating and cooling system for Walmart
Canada's 135,000-square-foot green prototype supercentre in Burlington, Ontario. The project used other
innovative cost-saving technologies as well.
Harvesting Heat From Store Refrigerator Cases
Stantec worked with the refrigeration equipment engineer to design a system that harnesses the heat rejected
from refrigerator cases and uses it for the hydronic heating system in the store during the cold months. During the
warm months, the rejected heat is stored in the geo-exchange field.
The CO2-based refrigeration systems use a non-traditional heat transfer fluid, which is 90% more environmentally
friendly than conventional refrigerants. Bio-Green 1,3-Propanediol (25 mixture) has improved environmental and
heat transfer properties compared to propylene glycol.
SOURCE: http://www.canadianconsultingengineer.com/news/walmart-burlington/1000346560/?type=Print%20Archives
Interstate
Chemical
Co. Inc.
15
INTERSTATE
CHEMICAL
CO. INC.
Interstate Chemical Services and Products
• As a major producer of Heat Transfer Fluids, Interstate Chemical offers a full line
of inhibited glycol based coolants in many dilutions.
• Interstate sources its raw materials from many major producers including
Equistar, DuPont Tate and Lyle, and Shell to ensure quality and reliability of
supply.
• We offer a complete package of inhibitors to meet our customer’s coolant needs.
• Our technical support and services are outstanding. Our technical support staff is
readily available to answer our customer’s questions.
• We offer Free (Semi annual) Analytical Testing for our customers to ensure their
coolants are operating at peak efficiency.
• We offer a variety of packaging including pails, drums, liquibins, and bulk tankers.
• Interstate is ISO certified and a member of NACD.
Interstate
Chemical
Co. Inc.
16
INTERSTATE
CHEMICAL
CO. INC.
Summary
INTERCOOL® BIOGREEN is a fully inhibited heat
transfer fluid formulated with Susterra® 1,3-Propanediol
that provides long lasting performance, improved
thermal stability, environmental advantages,
sustainability and safety benefits vs. ethylene glycol or
propylene glycol fluids.
INTERCOOL® BIOGREEN offers full compatibility in
new and existing heat transfer systems.
INTERCOOL® BIOGREEN is available today for facility
owners looking for proven “green” heat transfer fluids.Interstate
Chemical
Co. Inc.
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Acknowledgements
Mark Shea - Interstate Chemical, Buffalo, NY
Ed Thacker - Interstate Chemical, Houston, TX
Pete Colombo – DuPont Tate & Lyle, Wilmington, DE
Joseph DeSalvo - DuPont Tate & Lyle, Wilmington, DE
Rose Durham - DuPont Tate & Lyle, Wilmington, DE
Bob Miller - DuPont Tate & Lyle, Wilmington, DE
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Thank You!
Jeff Heverley - Regional Vice President
Interstate Chemical Company, Inc.
+1 585.344.2822
Steve Hurff - Vice President Marketing & Sales
DuPont Tate & Lyle Bio Products
+1 302.999.4892