intercom system for wireline units als3a113this system is designed to mount inside a wireline unit...

ALS3A113 INTERCOM SYSTEM APR 2015 of 24

INTERCOM SYSTEM FOR WIRELINE UNITS

ALS3A113

OPERATION AND MAINTENANCE MANUAL


TABLE OF CONTENTS SECTION DESCRIPTION 1.0 GENERAL DESCRIPTION

2.0 SPECIFICATIONS

3.0 OPERATING INSTRUCTIONS

4.0 DRAWINGS AND PARTS LIST


1.0 GENERAL DESCRIPTION

This system is designed to mount inside a wireline unit to provide communications between personnel inside the logging cabin and personnel working outside at the wellsite. The system consists of three components, the intercom, the cable spool and the remote speakers.

One speaker can be placed near the well head through a 100’ – 250’ cable reel. This speaker will transmit sounds and conversations from the operators working away from the unit.

A secondary speaker is also available as an option. This speaker is designed to be permanently mounted in the hoist compartment area of the Wireline unit and will pickup sounds and conversations from the operators working at the rear of the unit. The external speakers connect to the intercom output connectors through either a bulkhead cable with a flange mount connector, or with a cable connected between the spool and the intercom panel. High quality headsets sourced by David Clarke Company are also available. The noise cancelling technology plus the choice of either a boom or throat microphone provides excellent performance. Two different types of spools are available for the rig speaker cable. One spool is portable spool and can be carried around. The other spool is designed to be mounted to the Wireline unit.


1.1 INTERCOM – ALS3A113 The intercom is powered from 12 - 24vdc. A hand held microphone is provided to ensure good voice pickup with little background noise. Gain adjustments are available for both the internal audio volume and the external speaker audio volume.


1.1 INTERCOM - ALS3A113 continued


1.2 WELLSITE SPEAKER - ALS3124 This heavy duty tosable speaker can be placed near the well head through a 100’ – 250’ cable reel. It will transmit sounds and conversations from the operators working away from the unit.


1.3 SECONDARY SPEAKER – ALS3A006

A secondary speaker is also available as an option. This speaker is designed to be permanently mounted in the hoist compartment area of the Wireline unit and will pick up sounds and conversations from the operators working at the rear of the unit. The external speakers connect to the intercom output connectors through either a bulkhead cable with a flange mount connector, or with a cable connected between the spool and the intercom panel.


1.4 EXTERNAL SPEAKER – ALS3A121 The external speakers connect to the intercom output connectors through either a bulkhead cable with a flange mount connector, or with a cable connected between the spool and the intercom panel. It can be mounted to a structure or to a portable stand. This speaker is ATEX Zone 2 and Class 1 Div 2 certified.


1.5 HEADSET AND MICROPHONES – ALS3A311 BOOM MIC – ALS3A312 THROAT MIC BenchMark Wireline provides David Clark headsets specially designed to filter ambient sounds using noise cancelling technology. Because of the flexible top strap, they designed to be comfortably worn with hard hats. Additionally, the back-of-head strap to help keep both the hard hat and the headset in position at all times. Two microphones are offered, the traditional boom mic and a throat mic.


1.6 CABLE SPOOL WITH AND WITHOUT SLIP RING

Two different types of spools are available for the rig speaker cable. One spool is portable spool and can be carried around as shown below. The other spool is designed to be mounted to the Wireline unit. Cables come in either 100’ or 250’ lengths on spools. An optional Slip Ring connector is available on the cable connection end of the spool. This significantly extends the life of the cable.


2.0 SPECIFICATIONS

GENERAL SPECIFICATIONS INTERCOM PANEL Height: 7.38" .187 m Width: 8.63" .219 m Depth: 2.72" .069 m Weight: 3 lbs 1.36 kg


3.0 OPERATING INSTRUCTIONS

The ALS3A113 Intercom system has been designed to work with both a Loudspeaker and a Headset either independently or simultaneously. This document is a quick start guide for setup and use. VOLUME CONTROLS: There are 2 volume control knobs on the face of the panel, one for external and one for internal volume. The internal volume knob controls the volume to the speaker inside of the truck. This is the volume the operator will hear. The external knob controls the volume on the loudspeaker and headset side of the system. The volume heard inside the headset is controlled using this knob. USE WITHOUT HEADSET: The intercom can be setup to use two different loudspeakers either simultaneously or independently. On the RIGHT hand side of the intercom face is a switch that allows selection between speaker and headset. If the system is being used without a headset this switch should be toggled to SPEAKER.

In this mode 2 loudspeakers can be connected to the rear of the panel in Ch1 and Ch2. The Channel select switch will allow you to select the speaker that you would like to communicate with. The operator can select between Ch1 and Ch2, or select both to address both channels at the same time.


3.0 OPERATING INSTRUCTIONS continued USE WITH HEADSET: The intercom system will accept a BenchMark Wireline modified headset that has either a boom or throat mic setup. When using a headset it is important to note that a headset can ONLY be used in Channel 1. The Channel 1 switch on the faceplate should be toggled to HEADSET.

The system will still allow a loudspeaker to be connected to Ch2 while using a Headset and the operator can use the Channel Select switch to toggle which output they would like to use. The Headsets contain powered microphones that do not need to be toggled as they are always live. The volume heard inside the truck can be adjusted using the Internal Volume control knob. They throat mic should be placed where comfortable and can be heard in the front of the neck about 1 inch to 2 inches to the side of the center of the throat. The boom mic should be adjusted to about 1 inch in front of the mouth. Confirm clarity with the operator inside the truck and adjust microphone placement accordingly.


4.0 DRAWINGS AND PARTS LISTS

4.1 INTERCOM – ALS3A113


4.2 WELLSITE SPEAKER - ALS3A124


4.3 SECONDARY SPEAKER – ALS3A006


4.4 EXTERNAL SPEAKER


4.5 HEAD SET – BOOM MIC – ALS3A311

HEAD SET – THROAT MIC – ALS3A312


4.6 CABLE SPOOL – WITHOUT SLIP RING


4.6 CABLE SPOOL – WITH SLIP RING


4.7 RECOMMENDED SPARE PARTS LIST - ALS3A113

All parts listed are Critical Spares and are required to properly maintain this device.

We recommend that all customers stock the quantity indicated in the ‘QTY’ column. NOTE – BenchMark may not always have all spares in stock all the time.

P/N DESCRIPTION QTY REF

RECOMMENDED SPARES FOR ALL LOCATIONS

ALS3M211 PANEL FRONT I-COM PNL MT 2 POT MIC HEADSET FUSE LED ECCN=EAR99

1

ALS1P032 SPEAKER ALNICO 8 0HM 2W 77MM SQR SCHB=8518.21.0000

1

ALS1P012 SWITCH DPDT TOGGLE PNL MNT C&K 7201SYZBE 0 AMS4P028 SWITCH DPDT TOGGLE LOCKING ON-NONE-ON 1 AMS4P419 MICROPHONE CB COBRA HG-M73 1 AMS4P125 FUSE 2 AMP 250 VOLT SLO BLO 1


4.8 BILL OF MATERIALS - ALS3A113


ALS3A113 INTERCOM ASSY PANEL MT W MIC W/ 2 CHAN HEADSET

ALS3M211 PANEL FRONT I-COM PNL MT 2 POT MIC HEADSET FUSE LED ECCN=EAR99

1

ALS3M022 ENCLOSURE MOD INTERCOM PANL MT 2 SPEAKER ECCN=EAR99

1

ALS1P032 SPEAKER ALNICO 8 0HM 2W 77MM SQR SCHB=8518.21.0000

1

AMS4P362 POT 500 OHM 1/4W CARB LNR W/SW CTS CORP PNLMT 270X232A501B1B1

1

AMS4P363 KNOB INSTRUM SKIRTED RND .5"DI KEYSTONE ELECTRONICS 8554

3

ALS3P026 SCREW 10-24 X 3/4 BTN HD SST 4 ALS3M014 SCREW M12-1.25P X 12MM SET 10-24 INT THD 4 AMS4P179 CONN KPSE02E12-3S RECEPTACLE 3 SOCKETS 2 AMS4P169 CONN KPSE02E12-3P RECEPT SCHB=8536.69.4020 1

40068 CONN 102398-4 AMP 8 POS HARNESS BODY 1

AMS4P153 INSERT CLINCH STUD 8-32 x .38 SSTL PEM CFHC-832-6

4

ALS1P012 SWITCH DPDT TOGGLE PNL MNT C&K 7201SYZBE 0 AMS4P028 SWITCH DPDT TOGGLE LOCKING ON-NONE-ON 1 ALS3P018 STANDOFF 8-32 X 1 M/F HEX 8547.90.0010 4 C276P336 NUT 8-32 MACHINE SML PTN SST 1/4 HEX 2 AMS1P056 WASHER #8 LOCK SST 4 ALS1P011 POT 250 OHM CLAROSTAT 381N250 1

ALS3A036 PCB ASSY INTRCM 3" MONO W RLYS 2 CHAN W/HEADSET

1

C276P228 WASHER #8 FLAT SST 4 AMS4P154 INSERT CLINCH NUT 4-40 SSTL PEM CLS-440-2 1 AMS4P418 CONN MICROPHONE 4 PIN PNL MT 2 AMS4P419 MICROPHONE CB COBRA HG-M73 1 AMS4P131 CLIP CB MICROPHONE 1 AMS5P214 WASHER #8 FLAT NYLON 4 ALS4A169 PCB ASSY ROTARY SWITCH BD 1


INTERCOM BILL OF MATERIALS continued


40069 CONN 102536-2 AMP 8 POS BACK COVER 1 ACMU1P12 FUSE HOLDER #LF342004 1 AMS4P125 FUSE 2 AMP 250 VOLT SLO BLO 1

40070 CONN 102540-2 AMP 8 POS FRONT COVER 1 ACMU1P06 LED RED DIALIGHT 5V 1 AMS7P021 CONN 102398-4 AMP 12 POS PCB HARNESS BODY 1 AMS7P023 CONN 102536-4 AMP 12 POS BACK COVER 1 AMS7P024 CONN 102681-1 AMP 12 POS FRONT COVER 1 AMS7P022 CONN 102398-6 AMP 16 POS PCB HARNESS BODY 1 AMS7P025 CONN 102681-3 AMP 16 POS FRONT COVER 1 AMS7P026 CONN 102536-6 AMP 16 POS BACK COVER 1


Obtaining Technical Assistance

Call BenchMark Wireline Products Inc. at +1 281 346 4300 Or contact by email [email protected] Or fax in request at +1 281 346 4301 Information is also available on website www.benchmarkwireline.com Parts can be ordered by email, phone, or fax. Equipment can be returned for repair and maintenance. Please notify us by Phone, email, or fax before sending any equipment. To return equipment to BenchMark, ship it to: BenchMark Wireline Products 36220 FM 1093 Simonton, Texas 77476 U.S.A. Note – For better response, please have the Part Number available.

intercom system for wireline units als3a113this system is designed to mount inside a wireline unit...

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