intel silicon photonic 100g cwdm4 qfsp28 transceiver ... · in just a few short years, intel has...

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In just a few short years, Intel has already shipped more than 3M units of its 100G pluggable transceivers. And with its CWDM4 100G technology, Intel is the first in the world to offer a silicon photonic solution up to 10km. The 100G PSM4 and CWDM4 represent the first step, with Intel’s 200G and 400G products expected to enter volume production in the second half of 2020. The transceiver reuses a part of the PSM4 technology, but many other facets represent new approaches from Intel. The transceiver comes with two separated lines with several dies. The transmitter silicon photonic die integrates four InP lasers for the four wavelengths, in a different configuration than the PSM4. On the same die, a Mach-Zehnder modulator is added to modulate the signal, but the CWDM MZI is more complex. Light extraction is performed by the edge of the die and not by a mirror. Other components have been added to the system in order to focus or isolate the signal. Data is processed by using a four-channel 25G optical Clock and Data Recovery (CDR) component from MACOM. The receiver function is performed by four germanium photodiodes die and a Transimpedance Amplifier (TIA) circuit. The Ge photodiodes are manufactured on a dedicated SOI substrate, and an optical demultiplexer is assembled between the SiGe photodiode and the fiber optic. This report describes Intel’s potential in terms of packaging and photonics. Within a very small form factor, Intel has managed to integrate four lasers, a photonic driver, optical modules, CDR functionality, high- performance photo-diodes, two advanced substrates, and materials for optic. This report shows how the chipset configuration is implemented and describes in detail the transmitter and receiver line. Also included in this report is an exhaustive analysis of the Intel 100G CWDM4 connector’s main components, including a full analysis of the silicon photonic die, the TIA circuit, the Mach-Zehnder Driver circuit, the MACOM circuit, and the germanium photodiodes. A cost analysis and price estimate are furnished too, along with a description and estimated price for the two fiber optic couplers, the focusing lens, and the isolator. Lastly, a comparison is made with Intel’s PSM4 silicon photonic circuit. COMPLETE TEARDOWN WITH Detailed photos Precise measurements Materials analysis Manufacturing process flow Supply chain evaluation Manufacturing cost analysis Comparison with the Intel 100G PSM4 Didactic explanation of device operation Estimated sales price A deep analysis of the world’s first 100G CWDM silicon photonic transceiver, covering new technologies and the main differences from the Intel 100G PSM4. REVERSE COSTING® – STRUCTURE, PROCESS & COST REPORT Title: Intel Silicon Photonic Transceiver100G CWDM4 QFSP28 Pages: 259 Date: March 2020 Format: PDF & Excel file Price: EUR 3,990 Reference: SP20544 Intel Silicon Photonic 100G CWDM4 QFSP28 Transceiver IC – LED – RF MEMS – PHOTONICS - IMAGING – PACKAGING – SYSTEM – POWER - DISPLAY

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Page 1: Intel Silicon Photonic 100G CWDM4 QFSP28 Transceiver ... · In just a few short years, Intel has already shipped more than 3M units of its 100G pluggable transceivers. And with its

In just a few short years, Intel has alreadyshipped more than 3M units of its 100Gpluggable transceivers. And with itsCWDM4 100G technology, Intel is the firstin the world to offer a silicon photonicsolution up to 10km. The 100G PSM4 andCWDM4 represent the first step, withIntel’s 200G and 400G products expectedto enter volume production in the secondhalf of 2020.

The transceiver reuses a part of the PSM4technology, but many other facetsrepresent new approaches from Intel.

The transceiver comes with two separatedlines with several dies. The transmittersilicon photonic die integrates four InPlasers for the four wavelengths, in adifferent configuration than the PSM4. Onthe same die, a Mach-Zehnder modulator isadded to modulate the signal, but theCWDM MZI is more complex. Lightextraction is performed by the edge of thedie and not by a mirror. Other componentshave been added to the system in order tofocus or isolate the signal. Data isprocessed by using a four-channel 25Goptical Clock and Data Recovery (CDR)component from MACOM.

The receiver function is performed by fourgermanium photodiodes die and aTransimpedance Amplifier (TIA) circuit. TheGe photodiodes are manufactured on adedicated SOI substrate, and an opticaldemultiplexer is assembled between theSiGe photodiode and the fiber optic.

This report describes Intel’s potential interms of packaging and photonics. Within avery small form factor, Intel has managedto integrate four lasers, a photonic driver,optical modules, CDR functionality, high-performance photo-diodes, two advancedsubstrates, and materials for optic. Thisreport shows how the chipset configurationis implemented and describes in detail thetransmitter and receiver line.

Also included in this report is an exhaustiveanalysis of the Intel 100G CWDM4connector’s main components, including afull analysis of the silicon photonic die, theTIA circuit, the Mach-Zehnder Driver circuit,the MACOM circuit, and the germaniumphotodiodes. A cost analysis and priceestimate are furnished too, along with adescription and estimated price for the twofiber optic couplers, the focusing lens, andthe isolator. Lastly, a comparison is madewith Intel’s PSM4 silicon photonic circuit.

COMPLETE TEARDOWN WITH

• Detailed photos• Precise measurements• Materials analysis• Manufacturing process flow • Supply chain evaluation• Manufacturing cost analysis• Comparison with the Intel 100G

PSM4• Didactic explanation of device

operation• Estimated sales price

A deep analysis of the world’s first 100G CWDM silicon photonic transceiver,covering new technologies and the main differences from the Intel 100G PSM4.

REVERSE COSTING® – STRUCTURE, PROCESS & COST REPORT

Title: Intel Silicon Photonic Transceiver100G CWDM4 QFSP28

Pages: 259

Date: March 2020

Format: PDF & Excel file

Price: EUR 3,990

Reference:SP20544

Intel Silicon Photonic 100G CWDM4 QFSP28 Transceiver

IC – LED – RF – MEMS – PHOTONICS - IMAGING – PACKAGING – SYSTEM – POWER - DISPLAY

Page 2: Intel Silicon Photonic 100G CWDM4 QFSP28 Transceiver ... · In just a few short years, Intel has already shipped more than 3M units of its 100G pluggable transceivers. And with its

TABLE OF CONTENTS

Overview/Introduction

Intel Company Profile

Physical Analysis

• CWDM4 Connector - Teardown• Transmitter Block View, dimensions, light path, cross-section

• MZI Driver Die• Silicon Photonic Die Die overview and dimensions InP laser, MZI, light extraction, waveguide

processes and cross-sections Die process characteristics

• Receiver Block View, dimensions, demultiplexer, cross-

section• Germanium Photodiode Die view and dimensions, process, and cross-

section• TIA Die• MACOM MG37049G DieComparison – Intel’s PSM4 and CWDM4 DiesManufacturing Process Flow• MZI Driver Die - Front-End Process and

Fabrication Unit• Silicon Photonic Die - Process Flow

• Silicon Photonic Die - Front-End Fabrication Unit• Receiver - Fiber-Optic Coupler, Demultiplexer,

Process Flow, and Cost• Germanium Photodiode Die - Process Flow and

Fabrication Unit• TIA and MACOM M37049G Dies - Front-End

Process and Fabrication Unit

Cost Analysis

• Transmitter Block Silicon photonic die Wafer, step and die costs MZI driver die MACOM M37049G Optical elements Assembly

• Receiver Block Germanium photodiode die TIA Die MACOM M37049G Optical element Assembly

Estimated Sales Price Analysis: Transmitter Block and Receiver Block

AUTHORS

INTEL SILICON PHOTONIC 100G CWDM4 QFSP28 TRANSCEIVER

Intel Silicon Photonic 100G PSM4 QFSP28 TransceiverDeep analysis of the first silicon photonic die with Intel’s unique approach for laser integration, the outcome of 15 years of development.March 2019 - EUR 3,990*

MOLEX – Luxtera Silicon Photonic DiePhysical analysis of the device, step by step reconstruction of the process flow, cost of manufacturing and estimation of selling priceNovember 2012 - EUR 2,990*

Silicon Photonics and Photonic Integrated Circuits 2019Silicon photonics: beyond the tipping point!April 2019 - EUR 6,490*

RELATED REPORTS

Sylvain Hallereau has been Project Manager at System Plus Consulting since 2000. He is in charge of costing analyses for Integrated Circuits, Power semiconductors and LEDs. He has significant experience in the modeling of manufacturing costs for electronics components.

Nicolas Radufe is in charge of physical analysis at System Plus Consulting. He has a deep knowledge in chemical and physical analyses. He previously worked in microelectronics R&D for CEA/LETI in Grenoble and for STMicroelectronics in Crolles.

Page 3: Intel Silicon Photonic 100G CWDM4 QFSP28 Transceiver ... · In just a few short years, Intel has already shipped more than 3M units of its 100G pluggable transceivers. And with its

COSTING TOOLS

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Process-BasedCosting Tools

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WHAT IS A REVERSE COSTING®?

Reverse Costing® is the process of disassembling a device (or asystem) in order to identify its technology and calculate itsmanufacturing cost, using in-house models and tools.

IC Price+

MEMS CoSim+

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3D PackageCoSim+

DisplayPrice+

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Our analysis is performed with our costing tools IC Price+, MEMS CoSim+ and LED CoSim+.

System Plus Consulting offers powerful costing tools to evaluate any process or device, the production cost

and selling price, from single chip to complex structures. All these tools are on sale under corporate

license.

CONTACTS

ABOUT SYSTEM PLUS CONSULTING

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MEMS / LED CoSim+Cost simulation tools to evaluate the cost of anyMEMS / LED process or device.

Page 4: Intel Silicon Photonic 100G CWDM4 QFSP28 Transceiver ... · In just a few short years, Intel has already shipped more than 3M units of its 100G pluggable transceivers. And with its

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