intech pumps overvie · •avoid costly shut downs – repair on-site and on-stream ... enables a...
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Intech Pumps Overview
Group Organization: INTECH PUMPS GROUP (HQ in Singapore)
INTECH OEM MALAYSIA
INTECH PUMPS
MALAYSIA
INTECH OIL & GAS
(PETRONAS LICENSE)
INTECH PUMPS INDONESIA
Jakarta/Surabaya
INTECH PUMPS
VIETNAM
INTECH PUMPS DONG GUAN
DG CHINA (Ref - Office)
INTECH PUMPS
SINGAPORE
Intech Pumps Service Center OEM Pte Ltd 37B Benoi Road, Pioneer Lot, Singapore 627795 Tel: (65) 6442 6733 Fax: (65) 6442 6711 Contact Person: Edmund Tan Mobile Number: +65 9661 5181 Email : [email protected] Web : www.intechpumps.com
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Intech Pumps Service Center (OEM) Sdn Bhd No.14, Jalan Utama 2/2, Taman Perindustrian Puchong Utama, Seksyen 2, 47100 Puchong, Selangor. Tel: +603 8062 2824 Fax: +603 8062 3691 Contact Person: David Loo / Edmund Tan Mobile Number: +6016 331 2819 / +6012 229 7888 Email : [email protected] / [email protected] Web : www.intechpumps.com
Contact Details: Malaysia Contact Details: Singapore
Intech Pumps Overview
Intech Pumps Service Center OEM Vietnam Rep. Office No. 79/5B Nguyen Xi Street, Ward 26, Binh Thanh District, Ho Chi Minh City, Vietnam. Tel: +848 5445 3937/+848 5445 3938 Fax: +848 5446 1350 Contact Person: Phan Duc Cuong / Edmund Tan Mobile Number: +84 975 198 720 / +65 9661 5181 Email : [email protected] / [email protected] Web : www.intechpumps.com
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Intech Pumps Service Center OEM Indonesia Ruko Nirwana Eksekutif RK-33, Jl. Wonorejo Permai, Surabaya 60296. Tel: +62 (31) 8782721 / +62 (31) 8782724 Fax: +62 (31) 8782723 Contact Person: Jongky / Edmund Tan Mobile Number: + 62 811 342 9865 / +68 812 88 6161 88 Email : [email protected] / [email protected] Web : www.intechpumps.com
Contact Details: Vietnam
Contact Details: Indonesia
Products & Services Supply Ability
INTECH PUMPS’ main product lines:
• API 610 centrifugal pumps
• API 674/675 reciprocating pumps and
diaphragm pumps,
• API 676 Lobe Rotary pumps,
• ANSI B73.1 magnetic-drive pumps,
• ASME B73.2M vertical in-line pumps,
• DIN 24255/ISO 2858 chemical process
pumps, acid pump,
• ISO 2858 & ISO 5199 water pumps,
• NFPA 20 fire water pumps, Blowers,
compressors & steam turbines,
• Filter, agitator, separator & gas scrubber,
• JIS Standard Latex Emulsion Pumps, Self
Priming Pumps, slurry Pumps, Rotor Jet
Pumps.
INTECH PUMPS’ main Service lines:
I. On-line Services (Under Pressure):
• On-Line Leak Sealing
• On-Line Safety and Relief Valve
Testing
• Hot Tapping
• Pipe Wrapping (Pipe Re-habilitation
System)
II. Off-line Services (Plant Shut Down):
• Controlled Bolt Tightening
• On-site Machining
• Induction Heating (Heat Applications)
• Pump & Valve Repair
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Intech Pumps Technical Services Abilities
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Our Markets
We Serve the following industries :
• Power Generation
• Oil Refinery Plant
• Petrochemicals Plant
• Oleo-chemicals Plant
• Offshore & Marine Industries
• Fabrication Shop & Many more….
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Leak Sealing Services
• On-line Services (Under Pressure): – On-Line Leak Sealing
– On-Line Safety and Relief Valve Testing
– Hot Tapping
– Pipe Wrapping (Pipe Re-habilitation System)
• Off-line Services (Plant Shut Down): – Controlled Bolt Tightening
– On-site Machining
– Induction Heating (Heat Applications)
– Pump & Valve Repair
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What is on-line sealing?
• On-Line Leak Sealing is a temporary process used to seal an undesirable or hazardous leaks from a failed piping systems, enabling the production to continue without plant shut down.
• Products sealed: – Nitrogen, Water, Air
– BFW and HP Steam
– Chemicals, Hydrocarbon, Gases etc. • Temperature: Up to 700*C
• Line Pressure: Up To 260 bar
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Benefits of On-line Leak Sealing
• Avoid costly shut downs – Repair on-site and on-stream
• Conserve energy and resources – No off specification products produced
• Reduces or eliminates health and safety concerns – Safety First!
• Environmentally friendly – Less pollutants emitted
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Typical Leak Sealing
• Valve Flange & Bonnet
• Valve Gland Packing
• Valve Pressure Seal Ring
• Elbow & Tee Joint
• Exchanger Joint
• Pipe & Weld seam etc.
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Elbow Leak Sealing
1. 1” socket elbow leak
3. Compound injection
2. Box clamp installation
4. Job Done
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Flange Leak Sealing
1. Flange Leak
2. Clamp installation and compound injection
3. Job done
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On-Line Safety Valve Testing
• On-line Safety and Relief Valve Testing System allows the plant to continue operating under normal condition whilst the task of testing and certifying the plant safety and relief valves is carried out. The system can also be used to perform cold testing when the plant is down, to test and verify the set pressure
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Benefits of On-line Safety Valve Testing
• No interruptions to plant production – considerable cost savings and operational advantages (No plant downtime).
• Accurate on-line diagnosis – plus/minus 1% of set pressure.
• Welded in valves can be tested and adjusted on-line without removal
• Test on-line under operating conditions – no need for temperature correction.
• Accurate and reproducible evaluation of set pressure – eliminates guess work and human error of where the set point occurs.
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Safety Valve Testing Equipment
1. Overview of TESON equipment
2. Set up of Test Ring
Our equipment TESON
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Safety Valve Test Graph Record
Spring Performance
Special feature in TESON – Diagram of force over lift to enable a precision identification of the set pressure point
Standard Diagram
Force, Lift and system pressure recorded over the test time
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What is on site machining?
• On site machining allow plant equipments to be machined in place, hence reduce downtime and cost incurred for the dismantling and the transportation.
• The machining process is carried out within customer control at their premises. The quality of our on-site machining is compatible with the conventional workshop machining in terms of finishing, tolerance and accuracy
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Applications of On-site Machining
• Flange Facing – Raised Face, RTJ, Lens Ring and Spigot etc.
• Milling – Pump / Motor Base Plates and Partition Grooves / Plates etc.
• Cold Cut – Pipe Cutting / Beveling
• Drilling and Tapping
• Line Boring etc.
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Flange Machining
Flange Facing of 56” raised face flange
Flange facing of RTJ flange
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Milling
Heat Exchanger Tubesheet Groove Milling
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Pipe Cutting & Beveling
Pipe Cutting & Beveling Beveling of elbow joint using flange facing machine
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Induction Heating
Fast, Safe & Clean Method For:
• Weld Preheat
• Post Weld Heat Treatment
• Hydrogen Bake Out
• Shrink Fitting / Removal
• Coating Cures
• Line Thaws / Melt-Out etc.
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Induction Heating Typical Setup www.intechpumps.com Strategic Alliance Partner
Controlled Bolt Tightening
• Controlled bolt tightening is the preferred method for tightening of critical joints, by means of hydraulic torque tightening or bolt tensioning Knowing the joints design and the operating specification, leak free start up can be achieved by applying accurate bolt load in a controlled manner.
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Hydraulic Bolt Tensioning
Hydraulic bolt tensioning on the vessel
Hydraulic bolt tensioning on Mainhole Cover
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Hydraulic Bolt Torqueing
Hydraulic bolt torqueing on Mainhole Cover Hydraulic Bolt Torqueing
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PYPLOK Fittings www.intechpumps.com Strategic Alliance Partner
PYPLOK Fittings www.intechpumps.com Strategic Alliance Partner
Composite Pipe Wrapping
• Composite Pipe Wrapping is a carbon fiber wrap systems used to rehabilitate and restore original operational strength to corroded and eroded pipelines and piping systems.
• It is engineered to provide strength that enables a pipeline to be restored to maximum allowable operating pressure (MAOP) without shutting down.
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Advantages
• External application without shutdown
• No welding – No hot work permits - Safe
• Require less time to install
• Often lower overall cost*
Welded sleeves are 24% more expensive
Replacing damaged sections completely are 73% more expensive
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Typical Repair Kit www.intechpumps.com Strategic Alliance Partner
Typical Applications www.intechpumps.com Strategic Alliance Partner
Pipe Wrapping www.intechpumps.com Strategic Alliance Partner
Machining New Pump Shaft & Impeller Wear Rings Strategic Alliance Partner www.intechpumps.com
Damaged SS316 Shaft
Machining New Pump Shaft & Impeller Wear Rings Strategic Alliance Partner www.intechpumps.com
Machining New Pump Shaft & Impeller Wear Rings Strategic Alliance Partner www.intechpumps.com
Machining New Pump Shaft & Impeller Wear Rings Strategic Alliance Partner www.intechpumps.com
Machining New Pump Shaft & Impeller Wear Rings Strategic Alliance Partner www.intechpumps.com
Rebuilt of Pump Casing, Casing Cover, Impeller & Machine New Wear Rings
Strategic Alliance Partner www.intechpumps.com
Rebuilt of Pump Casing, Casing Cover, Impeller & Machine New Wear Rings
Strategic Alliance Partner www.intechpumps.com
Pump Casing, Casing Cover, Impeller After Rebuilt / Refurbish
Rebuilt of Pump Casing, Casing Cover, Impeller & Machine New Wear Rings
Strategic Alliance Partner www.intechpumps.com
Complete Refurbishment of Multi Stage Pump Strategic Alliance Partner www.intechpumps.com
Complete Refurbishment of Multi Stage Pump Strategic Alliance Partner www.intechpumps.com
Complete Refurbishment of Multi Stage Pump Strategic Alliance Partner www.intechpumps.com
Complete Refurbishment of Multi Stage Pump Strategic Alliance Partner www.intechpumps.com
Complete Refurbishment of Multi Stage Pump Strategic Alliance Partner www.intechpumps.com
Petronas Carigali Pump Refurbishment Strategic Alliance Partner www.intechpumps.com
Exxon Mobil Pump Repair Strategic Alliance Partner www.intechpumps.com
Before Repair
After Repair
Shell Pump Repair Strategic Alliance Partner www.intechpumps.com
The Polyolefin Company (Singapore) Pump Repair Strategic Alliance Partner www.intechpumps.com
The Polyolefin Company (Singapore) Pump Repair Strategic Alliance Partner www.intechpumps.com
The Polyolefin Company (Singapore) Pump Repair
Strategic Alliance Partner www.intechpumps.com
Service Reference List Strategic Alliance Partner www.intechpumps.com
Service Reference List Strategic Alliance Partner www.intechpumps.com
Service Reference List Strategic Alliance Partner www.intechpumps.com
Service Reference List Strategic Alliance Partner www.intechpumps.com
Service Reference List Strategic Alliance Partner www.intechpumps.com
Summary
We are supported by experienced and multi-skill specialists working on wide range of disciplines. Our highly motivated workforce is committed to response quickly and efficiently to customer’s requirements without compromising our safety record.
By integrating the various services under one roof, Intech Pumps provides a once source solution to your maintenance activities On-Site and On-Time.
ON-SITE INTERGRITY SOLUTION
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