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Automotive Off-Highway Marine Oil & Gas Power Generation On-Highway Insulation Technologies for On-Highway Vehicles. Made in Germany. | Emission standards | Performance | Fuel economy | Acoustic insulation Thermamax Hochtemperaturdämmungen GmbH, Germany Thermamax, Inc., USA Taicang Thermamax High Temperature Insulation Equipment Co., Ltd., PRC

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Page 1: Insulation Technologies for On-Highway Vehicles. Made in ... · Automotive On-HighwayOn-Highway Off-Highway Marine Oil & Gas Power Generation Insulation Technologies for On-Highway

Automotive On-Highway Off-Highway Marine Oil & Gas Power GenerationOn-Highway

Insulation Technologies for On-Highway Vehicles.Made in Germany.

| Emission standards | Performance | Fuel economy | Acoustic insulation

Thermamax Hochtemperaturdämmungen GmbH, GermanyThermamax, Inc., USATaicang Thermamax High Temperature Insulation Equipment Co., Ltd., PRC

Page 2: Insulation Technologies for On-Highway Vehicles. Made in ... · Automotive On-HighwayOn-Highway Off-Highway Marine Oil & Gas Power Generation Insulation Technologies for On-Highway

02 03

| DIN EN ISO 9001 | DIN EN ISO 14001| ISO/TS 16949| DIN EN ISO 3834

Pioneering Insulation Technologies.Thermamax.

Thermamax is recognized worldwide as the specialist in the design and manufacture of thermal and acoustic insulation systems for engine compartments and exhaust lines for diesel and gasoline engines, fuel cells, and electric drive systems.

Thermamax serves customers around the world and oper-ates two manufacturing facilities (Mannheim, Germany and Aurora, IL, USA), several sales & marketing offices in the US and Italy as well as a corporation in Taicang, China.

Thermamax is recognized for its comprehensive, process- oriented approach. With its in-house research and test laboratories, extensive engineering capability, continuous investment in advanced production technologies, and earlystage cooperation with development engineers in lead-ing OEMs and Tier 1 supplier chain, they are able to propose unique solutions, tailor-made to meet all requirements. Thermamax supplies complete systems from concept, de-tailed design and prototypes, for low volume requirements through to series production.

Our insulation systems don’t just retain the necessary process heat in the system, they also provide an effective protection for man and machine.

The advantages are clear:

| safety for personnel and equipment

| innovative solutions for compliance with stringent emission standards

| significantly lower noise levels

| reduction of life-cycle costs

| shorter development time frames

| easy installation solutions

Page 3: Insulation Technologies for On-Highway Vehicles. Made in ... · Automotive On-HighwayOn-Highway Off-Highway Marine Oil & Gas Power Generation Insulation Technologies for On-Highway

04 05Successful insulation concepts for trucks. From the development of new concepts to series production.

In the trucking segment, the order of the day is: optimum temperature control and noise attenuation must be combina-ble with extreme endurance and ideal maintainability.

We provide ultra-efficient and cost-effective solutions for all geometry and temperature requirements – from design and development to large-scale mass production. Our spectrum of applications covers everything you could possibly need.

Our in-depth expertise in all areas of high-temperature and acoustic insulation technologies, temperature control, and compliance with emission standards is the ace in the hole that guarantees a competitive edge for numerous engine and vehicle manufacturers.

Thermamax would be pleased to offer you the benefits of this expertise in the realization of your projects.

| Exhaust gas aftertreatment| Reduction of fuel consumption| Energy recovery| Noise reduction

Page 4: Insulation Technologies for On-Highway Vehicles. Made in ... · Automotive On-HighwayOn-Highway Off-Highway Marine Oil & Gas Power Generation Insulation Technologies for On-Highway

06 07

Temperature design by Thermamax: achievement of full EURO 5/6 and EPA 10/13 compliance.

You provide us with your specifications for the de-sign of supporting systems for exhaust gas treat-ment and the control of exhaust gas energy in the exhaust system and ancillary components (SCR, DOC, DPF, etc.) and we combine our unique materi-als expertise with innovative tooling and production technologies in effective and efficient packages – with built-in ease of installation and maintenance.

We install

| Tmax-Integral Insulation,| Tmax-SONETHERM,| metallic blankets| efficient heat shields and| Tmax-DryTec

depending on the geometry and specific requirements.

| Reduced energy transfer in the engine compartment| Increased energy transfer to the exhaust gas aftertreatment system| Simple installation and replacement| Stability and long-term endurance

Focused conservation of heat within the system – optimized combustion process.

Exhaust gas aftertreatment Reduction of fuel consumption

Optimum fuel combustion is achieved by end-to-end insulation of the entire system, e.g:

| Injector| Mixing chamber| Exhaust manifold| Turbocharger| Compensators / flexible hoses

The fuel savings our customers achieve in fleet operations by system encapsulation with Tmax-Integral Insulation and our unique, flexible Tmax-Compensator Insulators are amazingly high.

| Complex geometries configurable| More efficient combustion| Improved response characteristics| Low additional weight| Reduced heat radiation

Exploitation of excess heat for recovery systems, DPF, SCR, etc.

Diesel particulate filters, SCR, and energy recovery systems are a particular challenge for develop-ment engineers and temperature designers. These sensitive systems must often be aided by high-performance insulation installed in sometimes extremely complex geometries.

Thermamax develops and manufactures custom metallic blankets for leading producers of hydrolysis systems, diesel particulate filters, and combined SCR-DPF modules.

| Speed up light-off| Prevent AdBlue (urea) crystallization| Reduce NOx| Improve functional efficiency| Maintain consistent system temperature

Energy recovery

Regulations for noise emissions are getting ever stricter – as are requirements on the sound charac-teristics of engines generally. We have succeeded in integrating both requirements in one product.

The combination of thermal, acoustic, and noise-absorbing capsules realized in Tmax-SONETHERM absorbs undesirable noise and effectively reduc-es local sound pressure levels by up to 3dB(A).

Tmax-SONETHERM can be used on all components of the exhaust system, for example the exhaust gas turbocharger, exhaust pipes, catalytic converter, diesel particulate filter, or the muffler.

| High sound-absorbing properties| Outstanding thermal insulation values| Extreme mechanical strength| Very good vibration damping properties

Tmax-SONETHERM: thermal and acoustic insulation in one.

Noise reduction

Page 5: Insulation Technologies for On-Highway Vehicles. Made in ... · Automotive On-HighwayOn-Highway Off-Highway Marine Oil & Gas Power Generation Insulation Technologies for On-Highway

08 09Successful insulation concepts for buses. From the development of new concepts to series production.

Leading Tier 1 and OEMs in the bus segment employ our solutions for the fulfillment of emission standards, energy recovery, and noise attenuation with enormous success.

We provide ultra-efficient and cost-effective solutions for the support of exhaust systems for all geometry and temperature requirements – from design and development to large-scale mass production.

Our spectrum of applications covers everything you could possibly need.

| Exhaust gas aftertreatment| Reduction of fuel consumption| Energy recovery| Noise reduction| Fire prevention/personnel safety

Depending on the geometry and requirements,

| Tmax-Integral Insulation and| metallic blankets

help to conserve energy in exhaust systems. You provide us with the specifications for the design of engine compartment insulation, enhancement of exhaust gas aftertreatment, and control of exhaust gas energy in the exhaust system and ancillary components ( SCR, DOC, DPF, etc.) and we create the solution for your specific needs as an efficient and effective package – with built-in ease of installation and maintenance.

| Complex geometries configurable| Minimal insulation thickness| Improved response| Low additional weight| Reduced heat radiation

Temperature design by Thermamax:fulfills EURO 5/6 and EPA 10/13 requirements.

Exhaust gas aftertreatment

Page 6: Insulation Technologies for On-Highway Vehicles. Made in ... · Automotive On-HighwayOn-Highway Off-Highway Marine Oil & Gas Power Generation Insulation Technologies for On-Highway

10 11

Focused conservation of heat within the system – optimized combustion process.

Thermamax provides fuel-saving solutions that have made good sense to all OEMs so far: optimum fuel combustion is achieved by end-to-end insulation of the entire system. The last, uninsulated components of the system, like the

| injector/mixing chamber,| exhaust manifold,| turbocharger,| compensators/flexible hoses

are insulated with Tmax-Integral Insulation and flexible Tmax-Compensator Insulators. The fuel savings achieved by system encapsulation are amazingly high.

| Low additional weight| Minimal insulation thickness| Optimized combustion process| Reduced emissions| Reduced fuel consumption

Exploitation of excess heat for recovery systems, DPF, SCR, etc.

Reduction of fuel consumption Energy recovery

Diesel particulate filters, SCR, and energy recovery systems are a particular challenge for develop-ment engineers and temperature designers. These sensitive systems must often be aided by high- performance insulation installed in sometimes extremely complex geometries.

| Metallic blankets for hydrolysis systems and diesel particulate filters| Combined SCR-DPF modules

Thermamax develops and produces custom solu-tions for the control of desired system tempera-tures and energy recovery in collaboration with Tier 1 suppliers and leading manufacturers.

| Maintain consistent system temperature| Speed up light-off| Prevent AdBlue (urea) crystallization| Reduce NOx| Improve functional efficiency

Tmax-SONETHERM: thermal and acoustic insulation in one.

Tmax-SONETHERM can be installed from end to end of the exhaust system, for example on components such as the

| exhaust gas turbocharger,| exhaust pipe,| catalytic converter,| diesel particulate filter,| muffler.

The combination of thermal, acoustic, and noise-absorbing capsules realized in Tmax-SONETHERM absorbs undesirable noise and effectively reduces local sound pressure levels by up to 3dB(A).

| High sound-absorbing properties| Outstanding thermal insulation values| Extreme mechanical strength| Very good vibration damping properties

Noise reduction

The effective protection of the passenger compart-ment against fire hazards is of particular impor-tance in some markets. For example, dry grass at a bus stop may become a fire hazard due to heat emitted by the engine or exhaust system.

We develop unique, customized fire prevention packages featuring the optimum solutions in close collaboration with our customers. Depending on requirements and geometries, these include

| shielding plates and matting, | integral insulation, and | metallic blankets.

| Considerably reduced heat transfer| Safe handling and fire prevention| Efficient support of emission control

Simply and effectively stop undesirable heat transfer.

Fire prevention/personnel safety

Page 7: Insulation Technologies for On-Highway Vehicles. Made in ... · Automotive On-HighwayOn-Highway Off-Highway Marine Oil & Gas Power Generation Insulation Technologies for On-Highway

Thermamax HochtemperaturdämmungenGmbHÖlhafenstraße 2868169 MannheimGermanyPhone + 49 621 322 35 0Fax + 49 621 322 35 29info @ thermamax.de

Thermamax , Inc.1207 Bilter RoadAurora, IL 60502USAPhone + 1 630 340 56 82Fax + 1 630 340 52 63infomail @ thermamax.us

Taicang ThermamaxHigh Temperature Insulation Equipment Co., Ltd.77 Beijing East Road, Taicang 215400PRCPhone + 86 512 5377 1001Fax + 86 512 5377 [email protected]

www.thermamax.com

thermamax.com

A forward-looking approach – for more than 35 years.

| Development| Engineering| Test laboratory| Production| Logistics

One principle has guided us since the founding of the company in 1976: Understanding Temperature. We’ve made handling high temperatures in engines and exhaust systems our core mission. We continue to develop unique solutions and are recognized today as a specialist in the design and manufacture of thermal and acoustic insulation systems. You’ll find our high-temperature insulation systems in both on- and off-highway vehicles, in stationary power generation, in ships, and on oil platforms, both on land and at sea.