instruction manual the team to trust

the team to trust

• Standard• StainlessSteel

Instructionmanual

Safety - Installation

Printer overview - Interface overview

Menu structure

Turning the printer on and off

Selecting and viewing a job

Printing

Printhead maintenance

Adding ink

Troubleshooting Information

for daily operations


Instructionmanual 2

EC DECLARATION OF CONFORMITYDECLARATION DE CONFORMITE CE

__________________________________________________________________________

MARKEM-IMAJE CORPORATION150 Congress ST., Keene, NH 03431

United States of Americaensures that the new equipment referenced

below:

MARKEM-IMAJE CORPORATION150 Congress ST., Keene, NH 03431

United States of Americacertifie que l’équipement neuf, désigné ci-

dessous :

isinaccordancewithEuropeandirectivesapplicabletoequipmentsthatistosay:

• withthemachinerydirective2006/42/ECandwiththe relevantEuropeanstandards.BSEN60950-1:2006, ENISO13849:2008BSENISO12100:2010

• withtheelectromagneticcompatibilitydirective2004/108/CEandwiththerelevantEuropeanstandards.EN61000-6-2:2005,EN61000-6-4

• withthelowvoltagedirective2006/95/CEandwiththerelevantEuropeanstandards.BSEN60950-1:2006

TheabovereferencedequipmentbearstheCEmarking.Keene, N.H.U.S.A.Date: Nov.23,11

est conforme aux directives européennesapplicables aux imprimantes, soit :

• à la directive machines 2006/42/ECet aux normes européennes qui en constituent la réponse technique.BSEN60950-1:2006, ENISO13849:2008BSENISO12100:2010

• à la directive compatibilité électromagnétique 2004/108/CE et aux normes européennes qui en constituent la réponse technique.EN61000-6-2:2005,EN61000-6-4

• à la directive basse tension 2006/95/CE et aux normes européennes qui en constituent la réponse technique.BSEN60950-1:2006

En conséquence, le matériel ci-dessus cité, peut porter le marquage CE.

JohnZIMARDOManager– ProductReliability&

RegulatoryCompliance

__________________________________________________________________________

Model 5200/5400Serialnb.:

Nºdeserie:

Markem-Imaje Corporation 150 Congress ST., Keene, NH 03431, United States of AmericaTel. : +1-800-258-5356– Fax : +1-603-357-1835 – www.markem-imaje.com SPECIMEN


Instructionmanual3

Beforeusingthisprinter,pleasereadandfullycomplywiththeseinstructions,thematerialsafetydatasheet(MSDS)forconsumablesused,andsafetylabelsaffixedtotheprinter.Servicingmustbeperformedonlybyqualifiedpeoplewhoareappropriatelytrained.

■ LiabilityMarkem-Imajeshallnotbeliableforanydamageorinjuryresultingfromanyfailuretofollowthesesafetyinstructions,aswellasgoodmanufacturingpracticesandsafetystandardsthataregenerallyapplicableintheindustry,wheninstalling,usingorservicingMarkem-Imajeequipment.

Any user who modifies or repairs Markem-Imaje equipment, usesconsumables,sparepartsoraccessoriesother than thosesuppliedbyMarkem-Imaje,orfailstocomplywithMarkem-Imajespecificationsshallhavesoleresponsibilityfortheconsequencesthereof.

Markem-Imajeshallnotbeliableforanymalfunctionordamagecausedbyanymodificationof theequipmentoruseof theequipment foranypurposes other than those forwhich it is designed.The user shall besolelyresponsibletotakeanyprecautionsrequiredbyanyusetowhichtheuserputstheMarkem-Imajeequipment.

Markem-Imaje consumables (inks, cleaning products and otherconsumables), spare parts and accessories are designed for usewith Markem-Imaje equipment. Use of consumables, spare parts oraccessories,thatarenotproducedorrecommendedbyMarkem-ImajeforusewiththespecificMarkem-Imajeequipmentmayharmtheequipmentandcauseperformancefailures.

Because Markem-Imaje equipment is tested with Markem-Imajeconsumablesandsparepartsforconformitywithcertainregulationsandsafetystandards,useofnon-Markem-Imajeconsumablesandsparepartsalsomaybe inconsistentwith testingconditionsandaffectcomplianceof the equipment with certain standards. The user shall bear all risksassociatedwithuseofunsuitableconsumablesandspareparts.

Thisequipment iscertified inaccordancewiththerequirementsforCEmarking.


Instructionmanual 4

■ SafetyDespite all the precautions taken byMarkem-Imaje to guaranteethe safety of its printers, a residual risk remains if certainrecommendationsforusearenotfollowed.Foreachusecaseofthesystem,itisrecommendedtowearadaptedpersonnalprotectiveequipment(safetyshoes,glasses,gloves...).

Disconnect thesystemfrom itspowersourceandcall inqualifiedpersonnelinthefollowingcases:• Thepowercableorplugisdamagedorworn.• Liquidhasbeenspilledonthesystem.• Thesystemhasbeenexposedtorainorwater.• Theprinterisnotfunctioningcorrectlyalthoughtheuserhasfollowedtheinstructions.

• Theprinterhasfallenoritshousingisdamaged.• Theprinterisnotfunctioningcorrectlyandrequiresservice.

■ Steps to take in the event of an accidentShutofftheprinterimmediatelyintheeventofanemergency.Intheeventofanaccident,consultyourhealthdepartmentoryourattendingphysician.

■ Health / Hygiene / EnvironmentNoiseleveldoesnotexceed75dB(A)Operatingtemperaturerange:

Standard:0°to+40°C(32°to+104°F)StainlessSteel:0°to+25°C(32°to+77°F)

RelativeHumidity:0-90%withnocondensation


Instructionmanual5

When working with hot ink, Markem-Imaje recommends wearingprotectiveglovesandsafetygoggles.

A dry chemical orCO2 extinguisher should be installed near theprinterassuitableextinguishingmedia;donotusewater.

■ Labels

Hot Surfaces.This label indicateshotsurfaces.Topreventinjuryfromburns,donottouchthejetarraysurfaceorhotinkdirectly.Wearprotectiveeyeglasseswhenworkingwithhotink.

Protective Earth.Thislabelidentifiesaprotectiveearthpoint.

High Voltage.Thislabelindicateshighvoltagesinsidetheprinter.Topreventinjuryfromelectricalshock,disconnectthepowercordfromtheelectricaloutletbeforeservicingtheenclosure.

Earth.Thislabelidentifiesanearthpoint.

WARNING:UseofnonMarkem-Imajespecifichotmeltinkcancausesystemperformanceissuesorfailureandlossofwarrantycoverageforresultingdamage.


Instructionmanual 6

■ Automatic StartupDonotallowanautomaticpackagingmachinestartupafteraModel5200/5400reset.TheModel5200/5400enduserisresponsibleforconfiguringthesoftwareandinstallingthestatusoutputsignaloptioninawaythatrequirestheoperatortomanuallyrestartthepackagingmachineafteraModel5200/5400conditionhasbeencleared.Anydeviationfromthismethodisunsafeandanyconsequencesshallbeundertheentireresponsibilityoftheuser.

■ UseThe printer is designed for drop-on-demand ink jet printing forindustrialpackagecoding.Anyotheruseoftheprinterisprohibited,andanyconsequencesshallbeundertheentireresponsibilityoftheuser.

■ Handling Aprintheadatoperatingtemperaturemustnotbemoved.Topreventprintheaddamage,thehotprintheadmustfirstbecooleddownusingtheShutdownfeatureandthenpoweredoffbeforebeingmoved.Weightofprintstation(notincludingumbilicallines):

Model5200:Approx.63kg(140lb)Model5400:Approx.77kg(170lb)Printhead:Approx.2.1kg(4.6lb)

Regardingthesystemweight,handlingtaskshavetobeperformedbymorethanoneoperator.


Instructionmanual7

■ Servicing Disconnect the printer from the AC power supply before anyoperationsrequiringcomponentstoberemovedorexchanged.Useappropriatetoolsforanyworkontheprinter.Servicing must be performed only by qualified people who areappropriatelytrained.

■ MaintenanceDonotattempttoopenanysealedsectionsofthesystem!Thesesectionsdonotrequireanymaintenanceontheuser’spart.Disconnect the system from the power supply connected to theprinterbeforeperformingworkrequiringtheremovalorreplacementofcomponents.Use appropriate tools for any work on electrical and pneumaticcomponents.Donotusepointedorsharpobjectswhenreplacingthethermalprinthead.Werecommendmaintenanceworktobecarriedoutonlybystaffwhohave received technical training fromMarkem-Imaje andwearingpersonal protective equipment (safety shoes, glasses, gloves...).AnymaintenanceworknotdescribedinthismanualmustbecarriedoutbyMarkem-Imajetechnicians.


Instructionmanual 8

■ Installation requirementsInstallation must be performed without fail by a Markem-Imajetechnicians team. Any person modifying the installation shall bewhollyliableforsuchmodification.The printer must be installed in accordance with applicablerequirements.TheModel5200canhaveuptotwoprintheads.TheModel5400canhaveuptofourprintheads.

Determinealocationfortheprinterthat:• Providesaccesstothefrontandrearoftheenclosure,includingaminimumof15cm(6”)clearanceintherearforadequatecoolingventilation.

• Positionstheprinthead(s)within3m(10’)oftheenclosure.• Providessturdy,levelfloorspace.• Meetsenvironmentalandelectricalspecifications.

Ensuretheelectricalrequirementsaresatisfied:• Theprintermustbeconnectedtoa50–60Hz,single-phase

ACpowersupplyelectricitynetwork,1450Wmaximum(Model5200)or2530Wmaximum(Model5400),withearthgroundusingthecablesuppliedwiththeprinter.

• TheenduserisresponsibleforsupplyinganappropriateplugorwiringtoaterminalblockontheACpowercord.

• TheACvoltageconfigurationmustbeverifiedorchangedtomatchtheenduser’sACvoltageservice.

• Forelectricalcharacteristics,seetheSerial/I.D./RatingLabelontherearoftheenclosure,nearthepowerswitch.


Instructionmanual9

■ Installation checklist

For detailed installation instructions, see the Model 5200/5400 Installation and Setup Guide.

■ Options / Accessories ForinformationoninstallingaMarkem-Imajeoptionoraccessory,refertotheassemblyinstructionsdeliveredwiththeitem.

1 Installpowercord/plug

5 Connectumbilicallines:ink,electrical,andvacuum

4 Mounttheprinthead(s)(Seefollowingpage)

7 Turnonpower

8 Setsoftwareparameters

3 Assembleprintheadstand(s)ormountingpole(s)

6 Installanyoptions

2 VerifyorchangeACvoltage


Instructionmanual 10

■ Determine jetting position

Positionthejetarraynofurtherthan4,7mm(0.188")fromtheproducttobeprinted.

Afterinstallingtheprinter,setsoftwareparametersasneeded:• VerticalJetting:Nochanges• HorizontalJetting:MachineSetupMenu/PrintheadSettings/

PHOrientation/Horizontal• DownJetting:MachineSetupMenu/PrintheadSettings/PH

Orientation/Down• 45°Slant:MachineSetupMenu/PrintheadSettings/PH

Orientation/Custom4• Tilt,Rotation:MachineSetupMenu/PrintheadSettings/PH

Orientation/Custom1-3MachineSetupMenu/PrintheadVacuumSettings/CustomVacuumforCustom1-3PHOrientations

VerticalJetting

TiltCCWCW

HorizontalJetting

45°Slant

DownJetting

Rotation

Instructionmanual

Printer overview

11

1

2

5

63

4

8 7

1 Printstation

2 Userinterfacemodule

3 Enclosure

4 Umbilical

5 Printhead

6 Serial/I.D./RatingLabel

7 Inkdoor

8 Printheadstand

Instructionmanual

Interface overview

12

Keypad

LEDIndicators

FunctionKeys(4)

DisplayArea

Stopprinting(offline)

Startprinting(online)

Movethearrowonthedisplayortheinsertionpointwithinafield;navigatetoandfromfields

ReturntopreviousmenuOpenselectedmenu

Selectthemenuorfunctiondescribedaboveitonthedisplay

Printerstatus(green) Inklevel(blue) Faults(amber)

Instructionmanual

Top Level menu overview

13

1234

13

678

9 10 11 12

5

Function

1 Nameofselectedjob

2 Currentdateandtime

3 Statusofthemachine

4 Printingstate

5 Statusoftheinksupply

6 Batchcount

7 Totalcount

8 Instructionstogoonline(ortopreviewtheimage)

9 JobSelectkey

10 Registrationkey

11 Shutdown(orStartup)key

12 MainMenukey

13 Statusofeachprinthead

Instructionmanual

How to navigate

14

Pointer Indicateswhichfieldonthedisplayisselected;usearrowkeystomove.

Up-Arrow Indicatesadditionaloptionslistedondisplayaboveoptionslisted.

Down-Arrow Indicatesadditionaloptionslistedondisplayaboveoptionslisted.

PageUp Usedtodisplaythepreviousportionofthemenuorlist.

PageDown Usedtodisplaythenextportionofthemenuorlist.

Modify Usedtochangethenumericalvalueoftheselectedparameter.

Plus Plus(F1key)willincreaseavalueorscrollthroughoptions.

Minus Minus(F2key)willdecreaseavalueorscrollthroughoptions.

JobSelect (F1)Initiatesjobselection.

Registration (F2)Usedtoadjustthelocationoftheprintedimageonthepackage.

ShutdownorStartup

(F3)Initiatesshutdownorstartupoftheinkdeliverymodule,inklines,andprintheadheaters.

MainMenu (F4)Usedtoenterdatabasemanagement,machinediagnostics,andmachinesetupmenus.

Preview Usedtoviewanimageonthedisplaybeforeprinting.

Instructionmanual

Access to menus

15

Whendesiredcharactersaredisplayed,presstheENTERkey.

Toopenamenu,pressthefunctionkeybelowthedesiredfunctiononthedisplay.

Whenrequiredtoentertext,aSelectCharacterboxwillappear.

Usearrows toselectacharacteronthekeyboard(2).

UseF3 andF4 keystomovetheinsertionpoint(1)leftandright.

UseF1 keytoinserttheselectedcharacterattheinsertionpoint(1).

UseF2 keytodeletethecharactertotheleftoftheinsertionpoint(1).

1

2

Instructionmanual

Menu structure

1616

■ Top Level Menu

JobName

DateandTime

MachineStatus

PrintingState

InkSupplyStatus

PHStatus

BatchCount

TotalCount

JobSelect(F1)PreviewJob

FindJob

Reg+/-(F2)RegistrationOffset

PHTrigger

PHRegistration

ShutdownorStartup(F3)MainMenu(F4)

DatabaseManagement(F2)

MachineDiagnostics(F3)

MachineSetup(F4)

ENTERkey(F1)PreviewImage

Instructionmanual

Menu structure

17

Database Management (F2)

Machine Diagnostics (F3)

Machine Setup (F4)

RetrieveFiles VersionInformation UserInterface

ListFiles InkSystem PHSettings

BackupFiles PH PHVacuumSettings

DeleteFiles InkDeliveryModule PHMapping

Advanced PrintStation PrintStationSettings

AvailableSpace VPC ShutdownSettings

RecoverableSpace UserInterface PasswordSettings

FileSpace OCU Communications

TotalSpace InkUsage CustomCodes

Imaging/Printing ShiftCodes

StateLogger SSCCSettings

ActionLogger DateChange

MCULogger ImageSettings

Statistics ErrorConditions

Initialization

■ Main Menu

Instructionmanual

Turning the printer on

18

Ensurepowerisconnected

"I"positionpowersontheprinter

LEDblinksslowly

Donotmoveahotprinthead

≈60mn

Instructionmanual

Turning the printer off

19

Wait3-4hoursformessage:“ShutdownDone”

Ensureprintinghasstopped

"0"positionpowersofftheprinter

≈3-4h

Ifprinteris“Ready”andnovariablefielddataneedstobeentered,“Chocolate”jobisreadytobeprinted.

Instructionmanual

Selecting a job

20

Ifjobisnotlisted

OR

OR

Instructionmanual

Selecting a job

21

OR

Editfield

Ifavariablefieldrequiresdataentry,thedisplaywilllisteditablefields.

"Chocolate"jobisreadytobeprinted.

Topreviewthecurrentjob:

Toselectajobtopreview:

Instructionmanual

Previewing a job

22

PH1imageisshown

TodisplayPH2image

PH2imageisshown

Instructionmanual

Previewing a job

23

Previewimageofnextprinthead(F1)

Previewimageofpreviousprinthead(F2)

Selectthejobbeingpreviewed(F4)

ReturntotheTopLevelmenu(ENTER)

"Chocolate"jobisreadytobeprinted

Instructionmanual

Printing

24

Selectedjobisreadytobeprinted

PressSTOP tostopprinting

PressSTART tostartprinting

Instructionmanual

Adjusting the registration

25

Decrease Increase

PH1,PH2,PH3,PH4affectsregistrationoffsetofspeciedprinthead

SelectPH#

Use or tochangePH#registrationoffset

Use tochangeregistrationoffsetforallprintheads

Reg.Offsetaffectsregistrationoffsetofallprintheads

Instructionmanual

Adjusting the contrast

26

Thedisplaycontrastcanbechangedfrom any menu.

Decrease darkness:

HolddowntheSTOPkey

PresstheDownArrow

Increase darkness:

HolddowntheSTOPkey

PresstheUpArrow

0% 70% 100%

Light Default Dark

Instructionmanual

Maintenance

27

When:• Atthestartofeachshift• Aftereachcoldstartup• Iftheprintheadhasbeenidleformorethan 4hours

• Ifthejetsarenotprintingproperly

Pressandreleaseonce

Purge (daily)

Obtainadriptray

InstructionmanualInstructionmanual

Maintenance

28

Obtainapieceofpaper.

Pressandholdthejettestbuttonwhilemovingthepieceofpaper6mm(1/4”)fromthefrontofthejetarray.

Jet test (daily)

Ifseveralattemptsatpurgingareunsuccessfulinrecoveringjets:

IfnotOK,repeat:


Maintenance

29

Wipe (if necessary)

• WipethejetarrayafterpurgingONLYifseveralattemptsatpurgingareunsuccessfulinrecoveringjetsorinthedownjettingposition,afterapurge.

• UsingaMarkem-ImajePrintheadwipe,wipethejetarrayfromthemiddleout.

• Cleananyinkbuilduparoundthejetarrayareaandinthecornersoftheenclosurenearthejets.

DO NOT SCRUB THE JET ARRAY

DO NOT MOVE A HOT PRINTHEAD

YesNo


Adding ink

30

If using ink bottles:

If using ink blocks:Openinkdoor

Removeinkblockfromwrapper

Insert1to4inkblocks

CloseinkdoorDoorlocksin60sec.

Openinkdoor

Removecap

Insertbottle

CloseinkdoorDoorlocksin60sec.

Instructionmanual


31

STATUS(green) Indicateswhetherconditionsaremetfor

printing.

On OnlineOff PowerisoffBlinking Warminguporcoolingdown(fastblinking) Offline/Ready(slowblinking)

INK(blue) Indicateswhentheprinterneedsink.

On AddinkbottleBlinking AddinkbottleimmediatelyOff InkOK

FAULT(amber) Indicateswhentheprinterneedsattention.

On WarningBlinking Error(printingtypicallystops)Off Noerrorsorwarnings

LED indicators on user interface module

Instructionmanual


32

LED Indicator on printhead

On Printheadisenabled,readytoprint,andtherearenofaultconditions

Off Printheadpowerisdisconnectedorprintheadisdisabledorprintheadispurging

Blinking Printheadisnotready Printheadiswarminguporcoolingdown

Instructionmanual


S/N:Serialnumber:

ink:

Fault messagesWhentheprinterdetectsafault,theTopLevelMenuprovidesanerrororwarningnumberandamessagetoindicatethenatureoftheproblem.

Awarningdoesnotstopprinting.Example:Warning201-AddInkNow(inklow)

Anerrortypicallystopsprinting.Example:Error401-OutOfInk

CorrecttheproblemandpressENTERorEXIT.OR

33

Notes

Instructionmanual 34

Notes

Instructionmanual35

Photographs and drawings are not binding in detail. Original instructions. This document was originally written in English. The English text of this document shall alone be authentic and shall prevail in the event of a dispute. Markem-Imaje reserves the right to modify the specifications of its products without prior notice. Any reproduction, even partial, of this document is prohibited.

© 12/2011 Markem-Imaje All Rights Reserved. English version

the team to trust

en

UserD

ocum

entationDepartment12/2011

www.markem-imaje.com

Markem-Imaje Corporation150 Congress StreetKeene, NH 03431United States of Americatel +1 800 258 5356fax +1 603 357 1835

10054021-AB

instruction manual the team to trust

Documents