instruction manual (hart) intelligent pressure- and …€¦ · the series cer-2000 are pressure...

H/EN/2000-HART/02-2016/23 KLAY INSTRUMENTS B.V.

INSTRUCTION MANUAL ("HART")

"INTELLIGENT"

PRESSURE- AND LEVEL TRANSMITTERS

SERIES 2000-SAN

SERIES 2000 SERIES CER-2000

SERIES 2000-HYDROBAR

WARNING

Read this manual before working with the product. For personal and system safety and for optimum product

performance, make sure you thoroughly understand the contents before installing, using, or maintaining the

Series 2000, Series 2000-SAN, Series CER-2000 and the Series 2000-Hydrobar. Read the precautions and warnings on page 25.

SERIES 2000 SERIES 2000-SAN SERIES CER-2000

Manufactured by:

www.klay.nl

Nijverheidsweg 5 P.O. Box 13 Tel: +31-521-591550 Fax: +31 -521-592046

7991 CZ DWINGELOO 7990 AA DWINGELOO The Netherlands E-mail: [email protected]

http://www.klay.nl/

Instruction Manual Series 2000 HART Klay Instruments B.V.

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CONTENTS

SECTION PAGE 1 Introduction 4 1.1 Description Series 2000–SAN 4 1.2 Description Series 2000 4 1.3 Description Peramic ‘S” (Series CER-2000) 4 1.4 Description Series 2000-Hydrobar 4 1.5 Barometric reference 4

2 Dimensional drawings 5 2.1 Dimensional drawing 2000-SAN 5 2.2 Dimensional drawing 2000 5 2.3 Dimensional drawing CER-2000 5 2.4 Dimensional drawing 2000-Hydrobar 6

3 Installing transmitter 7 3.1 Installing weld-on nipple 7 3.2 Installing transmitter Series 2000-SAN 7 3.3 Installing transmitter Series 2000 7 3.4 Installing transmitter Series CER-2000 8 3.5 Mounting position 8 3.6 Mounting position effect 8 3.7 Installing transmitter Series 2000-Hydrobar 8 3.8 Calibration 8 3.9 Wiring 8

4 Remaining 9 4.1 Digital local indicator 9 4.2 CE / EMC - Rules 9 4.3 External load 9 4.4 Intrinsically Safe / Non Sparking (Ex version) 10 4.5 Functional safety - SIL 11 4.6 Traceability year of manufacturing 11 4.7 Software Revisions 11

5 Functions of push buttons 12

6 Programming points (P101-P114) 13

7 Reading on the display 13

8 Explanation programming points P101 to P114 14

P101 Zero adjustment (4 mA) 14 P102 Span adjustment (20 mA) without test

pressure 14

P103 Cancel mounting position effect 15 P104 Adjustment pressure unit on display 16 P105 Reverse output (20-4 mA) 17 P106 Adjustment damping (0 till 25 sec) 17 P107 Indication of process temperature 17 P108 Temperature in °C of °F 17 P109 Read out on display 17


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P110 Simulation of current 18 P111 Linearization 19/20 P112 Specific density 21 P113 Write protection 21 P114 Response time from push buttons 21 P115 Service-menu 21 P116 Service -menu 21

9 Programming of the series 2000 22 9.1 Programming with the hand held terminal 22 9.2 Programming with DTM 22 9.3 Programming with PDA 22

10 Specifications 23

11 Precautions and warnings 24 Attachment: EC-Declaration of conformity


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1 INTRODUCTION The SERIES 2000 and SERIES 2000-SAN are solid-state pressure- and level transmitters based upon a bridge resistive silicon sensor, with a very high burst pressure. The sensor element is mounted in a stainless steel foot. A very strong stainless steel "flush" diaphragm protects the sensor from the process medium. Special oil fills the chamber surrounding the sensor and transfers pressure from the flush mounted diaphragm to the sensor. Pressure on the sensor element creates a very small deflection of the silicon substrate and bridge network. The resulting strain in the silicon resistors causes a change in the bridge resistance that is proportional to the pressure applied. The transmitter electronics detects this change in bridge resistance and converts it into 4-20 mA. The amplifier system is based on a single Integrated Circuit, which ensures a perfect linearity in the 4-20 mA output. Together with the Klay flush diaphragm technology the long term stability is perfect. The Series CER-2000 are "All Stainless" pressure transmitters based on a ceramic pressure cell, with very high burst pressure. These transmitters do not have oil filling. The Series 2000, 2000-SAN, CER 2000 and Hydrobar I are available as SIL2, proven in use (Option G200). 1.1 DESCRIPTION SERIES 2000-SAN The SERIES 2000-SAN are specially designed with a flush mounted diaphragm so they fully meet the needs of the food, pharma and chemical industries. The Series 2000-SAN is available as 3-A version (Sanitary Standard - Option G153) and EHEDG (Sanitary standard – Option G150). Standard the wetted parts are made of SS 316, other materials are available, like Hastelloy C. Various process connections can be delivered, such as Tri-Clamp (1,5”, 2” and 3”), SMS (1,5” and 2”), dairy milk couplings (DN 25, 40 and 50), flanges (DIN and ANSI) and sanitary weld-on nipples (ø 48, 62 and 85 mm.) 1.2 DESCRIPTION SERIES 2000 The SERIES 2000 are specially designed for the pulp- and paper or similar industries, where clogging is a problem. The very compact construction of the SERIES 2000 permits flush installation with the tank- or pipe wall. Standard the wetted parts are made of SS 316, a lot of other materials are available. All transmitters are fully temperature compensated, which means that various process temperatures have nearly no effect on the accuracy of the output signal. When a failure occurs, the transmitter is repairable. However, for optimum accuracy the transmitter has to be send back to the factory. 1.3 DESCRIPTION PERAMIC "S" (SERIES CER-2000) The Series CER-2000 are pressure transmitters based on a ceramic pressure cell, which can be used for all gauge- and absolute pressure measurement on steam, liquids and gases. These transmitters do not have oil filling. 1.4 DESCRIPTION (SERIES 2000-HYDROBAR) The SERIES 2000-Hydrobar is a complete range of submersible level transmitter for top mounting. The 2000-Hydrobar can be used in fluids like waste water, mud, pulp and chemicals. As standard the cable material is polyethylene. The connections for the wetted parts from the 2000-Hydrobar to the cable are from Viton® FKM. 1.5 BAROMETRIC REFERENCE The SERIES 2000-SAN is in basic a so-called "relative transmitter" which means that barometric changes will not affect the zero (4 mA). The venting (4) is placed in the cover of the housing and is the barometric reference to atmospheric. The venting must be kept clean.


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2 DIMENSIONAL DRAWINGS

2.1 DIMENSIONAL DRAWING 2000-SAN PARTS DESCRIPTION MATERIAL

1. Cover SS 304 2. Pushbutton + Display 3. Cover with venting SS 304 4. Venting PA 5. PG9 Cable Gland 6. O-ring (2 pcs) EPDM 7. Electronics housing SS 304 8. Foot SS 316 9. Lock ring SS 304 10. Weld-on nipple SS 316 L 11. Packing PTFE 12. Diaphragm SS 316 L

2.2 DIMENSIONAL DRAWING 2000 PARTS DESCRIPTION MATERIAL

1. Cover SS 304 2. Pushbutton + Display 3. Cover with venting SS 304 4. Venting PA 5. PG9 Cable Gland 6. O-ring (2 pcs) EPDM 7. Electronics housing SS 304 8. Foot with cooling fins SS 304 9. O-ring Viton 10. O-ring Viton 11. M8 bolt SS 316 12. Diaphragm and ring SS 316 13. Weld-on nipple

33 mm

SS 316 L

2.3 DIMENSIONAL DRAWING CER 2000 PARTS DESCRIPTION MATERIAL

1. Cover SS 304 2. Pushbuttons + Display 3. Cover with venting SS 304 4. Venting PA 5. PG9 Cable Gland 6. O-ring (2 pcs) EPDM 7. Electronics housing SS 304 8. Foot with cooling fins SS 316 9. Ceramic sensor Al2O3 (96%) 10. Process connection

½ " BSP (M) DIN 16288

SS 316

Note: The ceramic sensor is sealed with an

O-ring (VITON). Other O-ring materials can be applied (on request).

108

108

108


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2.4 DIMENSIONAL DRAWING 2000-HYDROBAR

PARTS DESCRIPTION MATERIAL

1. Cover SS 304 2. Push buttons + Display 3. Cover with venting SS 304 4. Venting PA 5. PG9 Cable Gland 6. 2x O-ring EPDM 7. Electronics housing SS 304 8. 2x Connection to cable SS 316 9 Cable with venting tube PE 10 Foot SS 316 11. Diaphragm protection

cap PE

12. Diaphragm SS 316L 13. Mounting bracket (2

holes ø 6,5 mm SS 304

Note: The wetted parts of the 2000-hydrobar

are sealed with an O-ring (VITON). Other O-ring materials can be applied (on request).

2.5 DIMENSIONAL DRAWING 2000-HYDROBAR

Junction Box – G59

PARTS DESCRIPTION MATERIAL

8. Connection to cable SS 316 9. Cable with venting tube PE 10. Foot SS 316 11. Diaphragm protection

cap PE

12. Diaphragm SS 316L 13. Junction Box SS 316L 14. Mounting bracket (2

holes ø 6,5 mm) SS 304

Note: The wetted parts of the 2000-hydrobar are

sealed with an O-ring (VITON). Other O-ring materials can be applied (on request).

108


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3 INSTALLING TRANSMITTER The diaphragm of the transmitter is protected with a special protection cap. Protect the diaphragm until installation takes place. * DO NOT DAMAGE THE DIAPHRAGM. * 3.1 INSTALLING WELD-ON NIPPLE A certified welder should perform installation of the weld-on nipple. Weld with Argon, MIG or TIG. The smallest welding pin should be used. 1. Cut a hole in the process vessel/pipe to accept the weld-on nipple. The hole should

produce a tight fit when coupled with the weld-on nipple. 2. Prepare the hole by beveling the edge to accept filler material. 3. Remove the weld-on nipple from the transmitter. 4. Remove the PTFE packing of the SERIES 2000-SAN. 5. Remove the gasket and O-ring out of the weld-on nipple!

WARNING Improper installation may result in distortion of the weld-on nipple. Excessive heat will distort the weld-on nipple. Weld in sections as shown in the figure left. Allow adequate cooling between passes. To reduce the chances of distortion to the weld-on nipple, use a mandrel. (SERIES 2000-SAN Part.no. 1019) (SERIES 2000 Part.no. 1016) Determine (before welding) the position of the electronic housing, so that the cable entry and the venting are in the right position. After welding these positions are fixed.

6. Position the weld-on nipple in the vessel hole and tack six places. The weld sequence is shown in the figure above. 7. Weld the weld-on nipple in place using 0,03 to 0,045 in. (0,762 to 1,143 mm) stainless

rod as filler material in the beveled area. Adjust amperage for penetration. 8. Remove the mandrel after the welding operation. 3.2 INSTALLING TRANSMITTER SERIES 2000-SAN 1. Make sure to correctly locate the packing within the weld-on nipple. 2. Improper installation of the packing can cause a process leak. 3. Position the transmitter into the weld-on nipple and begin engaging threads. The transmitter can be rotated prior to seating enabling the user to optimize access to

calibration adjustments, cable entry, and local indicator. 4. Once the Lock ring (9) has been hand tightened, it must be tightened with an additional

turn with adjustable pliers (± 1/8"). 3.3 INSTALLING TRANSMITTER SERIES 2000 1. After welding, clean up edges, and take care of the inside nipple wall. 2. Make sure the O-rings (10) and (11) are properly located. Improper installation at the O-ring can cause a process leak. 3. Apply silicone grease to the O-ring(10), diaphragm ring and the hole inside wall of the

weld-on nipple, this prevents galvanic cell corrosion between transmitter and nipple inside.

4. Install the transmitter and fix it with the SS M8 bolt


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3.4 INSTALLING TRANSMITTER SERIES CER-2000 The position of the electronic housing is depending on the welding position of the weld-on nipple. Before welding, locate the weld-on nipple so that the cable entry and the venting are in the right direction. DO NOT DAMAGE THE THREAD.

3.5 MOUNTING POSITION When the transmitter is mounted horizontally, the cable gland must be pointed downwards.

3.6 MOUNTING POSITION EFFECT (Series 2000 and Series 2000-SAN) All transmitters are calibrated in vertical position. If the transmitter is mounted in another position, there can be a little zero shift. If the transmitter is mounted up, there is a zero shift (e.g. 4,02 mA instead of 4 mA). If the transmitter is mounted down, there is a zero shift (e.g. 3.98 mA instead of 4 mA). After installation of the transmitter the zero must be set to 4.00 mA with "P103" in the programming mode. This will not affect the span.

3.7 INSTALLING TRANSMITTER SERIES 2000-Hydrobar

The diaphragms are protected by a special protection cap (PE). Do not remove this cap. When clogging is a problem, please contact Klay Instruments B.V. for other solutions. DO NOT DAMAGE THE DIAPHRAGM.

3.8 CALIBRATION All transmitters are fully calibrated at the factory, to customer specified range. If calibration is not specified, the transmitter will be calibrated at the maximum span.

3.9 WIRING

Under the cover (3) you will find the terminal board. The push buttons "Zero", "Span" and "Prog" are under the other cover (1). External loads must be placed in the negative side of the 2-wire loop.

The figure left shows the wiring co nnection of the transmitter. The 2-wires must be connected to 3 (-) and 4 (+) of the terminal board.

The transmitter must always be connected to earth. The transmitter must be connected with standard two-wire shielded cable. Do NOT run signal wiring in open trays with power wiring, or near “heavy” electrical equipment (E.g.: Frequency controller or heavy pumps). Shielding must always be connected at the side of the power supply. In case the process connection is already connected to ground (e.g. via the tank or pipe line) Do not connect the instrument to ground. Please ensure that the instrument is not connected to ground twice to prevent an 'earth loop'. In applications with synthetic process connections, the enclosure (internal or external) must be connected to ground.

Note: The Cer-2000 type with a synthetic process connection must be connected to earth. Reversing the polarity will not damage the transmitter, but the transmitter will not function until the + and – are properly connected.


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4. REMAINING 4.1 DIGITAL LOCAL INDICATOR All transmitters from the Series 2000 are standard equipped with a digital display. In the standard circumstances the covers are "closed". The three push buttons and the display are behind the cover (1). As an option an "transparent" cover can be delivered to achieve the display can be used as a local display in the process. The full-scale point may be set to any value between 0000 and 9999 (4 digit). (Option: "I" extra price). 4.2 CE / EMC - RULES All Klay transmitters are manufactured in accordance with the RFI / EMC directives and comply with the CE standard. All transmitters are fitted with RFI filters, which provide optimum, trouble-free operation. Our products are in conformity with EMC-Directive 2004/108/EC based on test results using harmonized standards. 4.3 EXTERNAL LOAD

The minimum power supply is based on the total circuit resistance. The maximum permissible load (Ri max.) in case of 24 Vdc is 600 Ω (Ohm). By increasing the power supply, the external load can be increased to 1200 Ohm / 36 Vdc. (see figure left). RI max. = Power Supply - 12 Vdc 20 mA

With a loop resistance of 250 Ω a power supply of at least 17 Vdc must be used.


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4.4 INTRINSICALLY SAFE and NON SPARKING (Ex version) The Series 2000, Series 2000-SAN, Series CER-2000 and Series 2000-Hydrobar-cable are also available for intrinsically safe (Zone 0). The Series 2000, Series 2000-SAN, Series 2000-Cable and Series 2000-SAN-Cable are also available for Non-Sparking (Zone 2). ATEX – KEMA 03ATEX1092 X IECEx – DEK 14.0079X II 1G Ex ia IIC T4 Ga Ex ia IIC T4 Ga II 1D Ex ia IIIC T100°C Da (option G100, extra price) Ex ia IIIC T100°C Da (option G100, extra price) II 3G Ex nA IIC T4 Gc (option G180, extra price) Ex nA IIC T4 Gc (option G180, extra price) For detailed explanation see “EC-Declaration of conformity” on the last page of this manual. For use in a non-sparking area, the transmitter can be installed without the use of a (intrinsic safe) barrier. The transmitter can be connected with the following nominal value’s : UN = 12…26.5 Vdc; IN = 4…20 mA; PN = 0,28 W. For use in an intrinsically safe area, use a certified power supply from 12 - 26,5 Vdc. Installation of this device has to be carried out by a certified mechanic / installer. Transmitter type and options Equipment category Ambient temperature range

Pressure / Level Transmitter

Series 2000, Series 2000-SAN, Series 2000-Cable,

Series 2000-SAN-Cable, Series CER-2000,

Series 2000-Hydrobar-Cable and

Series 2000-Hydrobar-EXTD

With transparent indicator cover (Option I)

II 1G

-20 °C to +70 °C


Series 2000, Series 2000-SAN, Series 2000-Cable

and Series 2000-SAN-Cable.

With closed covers, Option G180

ll 3G -20 °C to +70 °C

Process temperature range:

-20 °C to +100 °C


Series 2000, Series 2000-SAN, Series 2000-Cable,

Series 2000-SAN-Cable, Series CER-2000,

Series 2000-Hydrobar-Cable, Series 2000-Hydrobar-

EXTD and Temperature Transmitter Type TT-2000

With closed covers, Option G100

II 1G

and

II 1D

-20 °C to +70 °C

The maximum surface temperature of lP6x enclosure T100 °C is based on a maximum ambient temperature of 70 °C and maximum process temperature of 100 °C. This temperature is determined with a dust layer of maximum 5 mm. Electrical Data Pressure / Level Transmitter Series 2000, Series 2000-SAN, Series 2000-Cable, Series 2000-SAN-Cable, Series CER-2000, Series 2000-Hydrobar-Cable, Series 2000-Hydrobar-EXTD and Temperature Transmitter Type TT-2000: Supply/output circuit (terminals 3 ‘-’ and 4 ‘+’): in type of protection intrinsic safety Ex ia IIC, or Ex ia lllC only for connection to a certified intrinsically safe circuit, with the following maximum values: Ui = 26,5 Vdc; Ii = 110 mA; Pi = 0,9 W (linear source); Li = 1,4 mH; Ci = 63 nF (without cable between terminals 3 ‘-’ and 4 ‘+’).


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Cable length The maximum length of the cable for the Series 2000-Cable, 2000-SAN-Cable and 2000-Hydrobar-Cable is 100 m. Electrostatic charging of the cable and the protection cap by the flow of non-conductive media (e.g. in stirring vessels or pipes) shall be avoided. Special conditions for Safe use in Zone 0 As category 1G equipment may be applied directly in the process, electrostatic discharge from the cable and the protection cap of Pressure / Level Transmitter Series 2000-Hydrobar-Cable by the flow of non-conductive media (e.g. in stirring vessels or pipes) should be avoided. Special Instructions for Safe use in Zone 2 For use in non-sparking areas (Zone 2), the following should be taken into consideration:

As standard the transmitter is supplied without a certified cable gland. The cable entry is fitted with a PE blanking plug for protection during transport. Remove the blanking plug after installing the transmitter. When using a gland make sure it is certified and complying with applicable protection level of the transmitter.

Always use the covers supplied by Klay Instruments B.V.

All transmitters from Klay Instrument are designed to last for at least 10 years under normal process and environmental conditions. The gaskets and seals for the series 2000 are successfully tested according to IEC 60079-0 for temperature endurance (heat and cold), resistance to impact and ingress protection by DEKRA Certification. In harsh process and environmental conditions the lifetime of gaskets and seals may be reduced. Klay Instruments strongly advises to inspect these yearly and replace them when necessary.

For use in a potentially explosive atmosphere caused by air/dust mixtures the following should be taken into consideration:

The dust layer may not exceed a thickness of 5 mm.

as standard a transmitter is supplied with a certified cable gland (PG). When using a different gland make sure it is certified and complying with applicable protection level of the transmitter.

Always use the covers supplied by Klay Instruments B.V. All certifications are in compliance with IECEx scheme rules, and the International Standards: IEC 60079-0:2011, IEC 60079-11:2011, IEC 60079-26:2007, IEC 60079-15:2010 and IEC 17050-1. The transmitters are certified for use in hazardous areas by DEKRA Certification.

DO NOT REMOVE THE SCREW COVER(S) WHEN AN EXPLOSIVE ATMOSPHERE MAY BE PRESENT.

4.5 FUNCTIONAL SAFETY - SIL The device is certified as “Proven in use” for a functional safety environment of SIL2 according to IEC-61511 and SIL1 according to IEC-61508. Note : Option SIL (Proven in use) is valid on transmitters with a serial number > 4309036, and only

applicable with software version V9.17.

When ordered as a SIL (Proven in use) transmitter, the safety manual will be supplied. (Option G200). Detailed information can be found in the Safety manual of the instrument. The most recent version of the Safety manual is available on: www.klay.nl under section “Downloads”.

http://www.klay.nl/


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4.6 TRACEBILITY YEAR OF MANUFACTURING The year of manufacturing of the transmitter can be traced as follows: take the first two numbers from the serial number that is engraved in the transmitter and add 1970 to it. For example: if the serial number is 4309036. The year of manufacturing is 1970 + 43 = 2013. 4.7 SOFTWARE REVISIONS Due to the improvements on the Series 2000, there are several software versions (revisions). For this reason it is possible the transmitter you are working with does not support some options, which are discussed in this manual. This instruction is applicable from software revision V9.17. After powering up, the transmitter will show the revision number on the display.


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5 FUNCTIONS OF PUSH BUTTONS The Series 2000 can be programmed easily by use of the 3 front panel pushbuttons (See picture right). The display can show engineering units of: mH2O, inH2O, bar and PSI. The functions of the three pushbuttons will be explained below.

This button has 2 functions: 1. It can be directly used for adjusting the zero (zero / 4mA), with or without a

test pressure. When the zero (4 mA) must be adjusted at 0 (atmospheric pressure), the button must be held until the word "ZERO" appears on the display. The transmitter is now set to 4 mA.

2. Also, this button must be used for stepping down in the programming menu or to decrease a value (-).

Note: For canceling the mounting position effect you have to use P103.

This button has 2 functions: 1. It can be directly used for adjusting the span (20 mA), when using a test

pressure (air). When a test pressure (e.g. 2 bar) is supplied to the transmitter, the button must be held until the word "SPAN" appears on the display. The transmitter is adjusted at 20 mA now. The span can also be adjusted without test pressure (see P102).

2. Also, this button must be used for stepping up in the programming or to increase a value (+).

This button has 2 functions: 1. It is used to adjust the 14 Programming Points (P101 to P114). Push it once

and P100 is displayed, use the [] (SPAN) to step to P101 etc. 2. This button must also be used for confirming the adjustments (enter). For example if you want to change the adjustment in bars (P104), the following steps must be taken: 1. Push on [PROG] till "100" appears on the display. 2. Push on [SPAN] 4 times to go to point "P104" (adjustment pressure unit). 3. Push [PROG] to confirm this.

4. Push several times on [] (SPAN) to reach 3 (= bar). See also the conversion table (page 11).

1 = mWC, 3 = bar, 5 = PSI, 11 = inch WC 5. Confirm this by pushing once at [PROG].

The transmitter is now adjusted to read in "bar".


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6. PROGRAMMING POINTS (P101 – P114) The following points can be adjusted by means of the three push buttons. For an explanation of these points see page 11 to 18 of this manual. To change one of these points you have to push on [PROG] until "100" appears on the display. To go to from a lower program (P101) to a

higher one (P102), push on button [] (SPAN). To confirm the adjustments you always have to press on [PROG]. *) Standard adjustments ex works.

Programming points: P101

Zero adjustment (4 mA)

P102

Span adjustment (20 mA)

P103

Cancel mounting position effect

P104

Adjustment pressure unit (See Conversion table)

P105

4-20 mA *) 20-4 mA (Reverse output)

P106

Adjustment damping (0 to 25 sec)

P107

Indication of process temp. (Read out on display)

P108

0 = °C (*) 1 = °F

P109

Read out on display: Curr (0) = current (4 - 20 mA) (*) Unit (1) = pressure unit (conversion table) PerC (2) = percentages TenP (3) = temperature Hect (4) = hectoliters CB n (5) = Cubic meters Ltr (6) = Liters

P110

Simulation of current

P111

Linearization 0 = no Linearization (*) 1 = cylindrical tank 2 = vertical tank with cone 3 = vertical tank with spherical cone

P112

Specific density

P113

Write Protection

P114

Response time from push buttons

7. READING ON THE DISPLAY On the standard built-in display several values can be shown. During the programming of the transmitter the display shows all the information that is needed. When the transmitter is in the process the display gives all the information of the process pressure or temperature. On the display the following units can be showed: mH2O, inH2O, bar and PSI (see also P104 and P109). N.B.: The standard transmitter is supplied with two "closed" covers shielding the buttons and the display. As an

option an "open" cover (IP 66) can be fitted. The display can then be used as a local process display.

(Option: "I" extra price). The full scale can be set between -9999 and 9999 (4 digit).


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8. EXPLANATION PROGRAMMING POINTS P101 to P114

P101

ZERO ADJUSTMENT (4 mA)

The transmitter as standard is adjusted to 4.00 mA at atmospheric pressure. It is also possible to adjust a zero-suppression or elevation. For example: zero elevation of 1 mWK. 1. Push at [PROG] until "100" is shown on the display.

2. Push once at [] / SPAN till "101". 3. Confirm this by pushing [PROG].

4. Now the display will show 0.00 mH2O. Push at [] till 1.00 mH2O is on the display.

5. Confirm with [PROG]. 6. The output of the transmitter will be lower than 4 mA. The output at

atmospheric pressure will be for example 3.68 mA. When a pressure of 1 mWC is applied on the diaphragm the output will be

4.00 mA. The elevation can be canceled by pushing at [ZERO] till zero disappears out of the display. The transmitter is now adjusted at 4 mA at atmospheric pressure.

P102

SPAN ADJUSTMENT (20 mA) WITHOUT TEST PRESSURE

Before adjusting the span take care the right pressure unit is selected. (See also P104 and P109). Example: Adjustment of the span at 0 - 2 bar. First off all, the pressure unit must be adjusted at "bar". (See P104). 1. Push [PROG] till "100" is shown on the display.

2. Push twice at [] / SPAN until "102" is on the display. 3. Confirm this by pushing [PROG]. 4. Push [SPAN] (+) or [ZERO] (-) to select the measuring range that is required. 5. Confirm by pushing [PROG]. The transmitter is adjusted now. N.B.: P102 is the adjustment of the total span. When a "compound" range must be adjusted (for example -1 till +3 bar), a

span of 4 bar must be programmed. At P101 (ZERO,4 mA), -1 bar must be adjusted. Now the transmitter is adjusted at: - 1 bar = 4 mA and +3 bar = 20 mA.

If the process temperature at -1 bar is above 20 °C another filling oil must be applied inside the transmitter (Option G26).

If the process temperature at -0,5 bar is above 60 °C another filling oil must be applied inside the transmitter (Option G26).

N.B.: It is not possible to show values larger than '9999' or smaller than '–9999' on the display. In this case the display will show: - - - - For values larger than '9999' and smaller than '–9999'. As long as the display shows "- - - - ", the value will not be saved by pressing "PROG"


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P103

CANCEL MOUNTING POSITION EFFECT

All transmitters are calibrated vertically. When a transmitter of the Series 2000 or 2000-SAN is installed horizontally, there will be a small "mounting effect" on the zero (4 mA). For example the transmitter shows 4.03 mA instead of 4.00 mA. This can be easily canceled with P103. In P103 there are three options: 1. ESC: Nothing can be changed. Leave without doing anything. (confirm with PROG). 2. RESET: Use this option when you are not sure if P103/SET has been done in a

proper way. (confirm with PROG). when using this option the original factory setting will be valid. 3. SET: Canceling mounting position effect. (confirm with PROG).

When "SET" is selected the transmitter is automatically adjusted at 4.00 mA. The span will not be affected.

CAUTION: Do not apply pressure while executing "cancel mounting position effect" N.B.: From revision 2 the description above is valid. Transmitters working with software revision 1 will direct process cancel mounting position.


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P104

ADJUSTMENT PRESSURE UNIT ON DISPLAY (See Conversion table)

Several engineering units can be shown on the display by using a conversion factor. (See conversion table below). As standard the pressure unit of the transmitter is set to bar. Four engineering units can be used for displaying the applied pressure on the display (mH2O, inH2O, bar and PSI). This will be explained with an example (e.g. bar): 1. Push at [PROG] till "100" is shown on the display.

2. Push 4 times at [], go to [P104]. 3. Push at [PROG] to confirm this.

4. Push at [] and adjust at 3 (= bar). 1 = mH2O (=mWC), 3 = bar, 5 = PSI, 11 = inch WC. 5. Confirm with [PROG].

The transmitter will now read out in bars.

CONVERSION TABLE:

104

CONVERSION FACTOR

DISPLAY

1

1.000

mH2O (mWC)

*

2

1000

m H2O (mm WC)

3

0.09806

bar

*

4

98.0665

mbar

5

1.4223

PSI

*

6

0.0967

Atm

7

9.80665

KPa

8

0.009807

MPa

9

0.1

Kgf/cm

2

10

73.556

mm HG

11

39.37

inH20 ("WC)

*

12

2.895906

"HG

N.B.: To show one of the engineering units, P109 must be adjusted at 1 (= pressure unit).

*) Pressure units that can be shown on the display. When the value of the

highest range is larger than 9999, "NA" will appear in the display (Not Applicable). Another unit must be chosen.


H/EN/2000-HART/02-2016/23

P105

REVERSE OUTPUT (20 - 4 mA)

The transmitter as standard is adjusted to 4-20 mA. Push on [PROG] and go to P105.

Push once at [] to change the output to 20-4 mA (Reverse output). Push at [PROG] to confirm this. Now the transmitter will give 20 mA at atmospheric pressure.

P106

ADJUSTMENT DAMPING (0 till 25 sec)

In P106 an electronic damping can be adjusted between 0 and 25 seconds.

This can be done with the push buttons [] (up) and [] (down). Always confirm by pushing once at [PROG].

P107

INDICATION OF PROCESS TEMPERATURE (READ OUT ON DISPLAY)

1. Push [PROG] until "100" is shown on the display.

2. Push 7 times at [], go to [P107]. 3. Push [PROG] to confirm this. Now the process temperature appears on the

display (Indication: +/-2C).

This will remain on the display. To get the actual pressure back on the display you have to push again on P107 until the actual pressure appears on the display again.

P108

TEMPERATURE IN °C OR °F

The temperature of the transmitter is standard adjusted at C ("DEGR"). When

pushing at [] in P108, this will change into F ("FAHR"). Always confirm by pushing once at [PROG].

P109

READ OUT ON DISPLAY

Curr (0) = current (4 - 20 mA) Unit (1) = pressure unit (See conversion table) PErC (2) = percentages (0 - 100%)

TEnP (3) = temperature (C of F) HECt (4) = hectoliter (only in combination with P111) Cb n (5) = Cubic meter (only in combination with P111) Ltr (6) = Liters (only in combination with P111) FREE (7) = Free adjustable scale (only in combination with P111) As standard the transmitter is delivered with read out in mA (0).To change this, follow the next steps:


2. Push 9 times at [] / SPAN till "109" appears on the display. 3. Confirm with [PROG].

4. Push once at []. 5. Push [PROG] to confirm this. The transmitter will now read mH2O (mWC). The pressure unit can be changed with the conversion table in "P104". 1 = mH2O (=mWK), 3 = bar, 5 = PSI, 11 = inch WK.

Also the read out can be 0 - 100%. In this case select "P109", option 2.


H/EN/2000-HART/02-2016/23

P110

SIMULATION OF CURRENT (4-20 mA)

The transmitter can be used as a simulator of a current between 4 - 20 mA.

This can be done in P110 with the push buttons [] and []. The user can perform a current simulation (Curr) or a pressure simulation (Unit). Current-simulation (Curr) To perform a current-simulation follow the next steps:


2. Push 10 times at [] / SPAN till "110" appears on the display. 3. Confirm with [PROG]. 4. The display will readout 'Curr' 5. Confirm with [PROG]. 6. The display shows '4.00'. Push [PROG] and the output changes to 4.00

mA.

7. By pushing [] / SPAN or [] / ZERO, you can change the value on te

display. The output value will change as soon as the [] / SPAN OR [] / ZERO button is released.

8. Pressing the [PROG]-button again will exit the simulation. Pressure-simulation (Unit) To perform a pressure-simulation follow the next steps:


2. Push 10 times at [] / SPAN till "110" appears on the display. 3. Confirm with [PROG]. 4. The display will readout 'Curr'

5. Press [] / SPAN once 6. The display will readout 'Unit'. 7. Confirm with [PROG]. 8. The display shows a pressure value. Push [PROG] and the output

changes to a mA-output corresponding with the range entered in menu P101 and P102.

9. By pushing [] / SPAN or [] / ZERO, you can change the value on the

display. The output value will change as soon as the [] / SPAN OR [] / ZERO button is released.

10. Pressing the [PROG]-button again will exit the simulation. Note:

The values that can be entered using the pressure-simulation are related to the adjustments in menu P101 and P102. These values are also the minimum and maximum values.

For HART-transmitters: this menu will not work when the device is operating in multi-drop mode.

P111 LINEARIZATION

0 = no Linearization

1 = cylindrical tank (horizontal) 2 = tank with bottom cone 3 = tank with spherical bottom 4 = Free adjustable scale (Linear) (Option G79)


H/EN/2000-HART/02-2016/23

As standard the transmitter is delivered without Linearization (= 0). However, for a horizontal tank or a tank with a bottom cone, a Linearization can be applied to achieve the current signal (mA) is equal to the level in the tank. All values must be programmed in meters. Linearization horizontal tank (Cylindrical)

Cylindrical horizontal tank Cylindrical tank with cone-shaped ends 1. Push [PROG] until "100" is shown on the display.

2. Push 11 x at [] / SPAN till "111" appears. (Confirm with [PROG])

3. Push [] once. (Confirm with [PROG]) 4. Enter the height (H1) of the tank in meters. (Confirm with [PROG]) 5. Enter the same height (H2) of the tank in meters. (Confirm with [PROG]) 6. Enter the length (L) of the tank. For a "ball" or cone shaped tank, take the

cylindrical length plus the length of 1 "ball" cone. (Confirm with [PROG]) 7. Enter H3 in meters if the transmitter is installed like in the left picture. Enter

0m when the transmitter is installed like in the right picture. 8. Enter the percentage of the actual "full" level (for example 80%). (Confirm with [PROG]). Linearization horizontal tank (Elliptic)

Cylindrical horizontal tank Cylindrical tank with cone-shaped ends 1. Push [PROG] until "100" is shown on the display.

2. Push 11 x at [] / SPAN till "111" appears. (Confirm with [PROG])

3. Push [] once. (Confirm with [PROG]) 4. Enter the height (H1) of the tank in meters. (Confirm with [PROG]) 5. Enter the height (H2) of the tank in meters. (Confirm with [PROG]) 6. Enter the length (L) of the tank. For a "ball" or cone shaped tank, take the

cylindrical length plus the length of 1 "ball" cone. (Confirm with [PROG]) 7. Enter H3 in meters if the transmitter is installed like in the left picture. Enter

0m when the transmitter is installed like in the right picture. 8. Enter the percentage of the actual "full" level (for example 80%). (Confirm with [PROG]). Note: If the height (H) of the tank is 1 meter and the maximum level in the tank is 0,8 meter

the percentage (point 5) must be set at 80%.The calibration at P102 must be adjusted at: 1

meter (if s.g. equals 1).


H/EN/2000-HART/02-2016/23

Linearization vertical tank with cone

1. Push [PROG] till "100" appears on the display.

2. Push 11 times at [] till "111" appears. (Confirm with [PROG])

3. Push twice at []. (Confirm with [PROG]) 4. Enter height (H1) of the tank (= actual

level).(Confirm with [PROG]). 5. Enter diameter (D) of tank. (Confirm with

[PROG]) 6. Enter height (H2) of cone. (Confirm with

[PROG]) 7. Enter the height (H3) from the bottom of the

tank to the topside of the diaphragm (or weld-on nipple). (Confirm with [PROG]).

8. Enter the percentage of the actual "full" level (for example 80%).(Confirm with [PROG]).

Linearization vertical tank with spherical cone (from software revision 3)


2. Push 11 times at [] till "111" appears.

(Confirm with [PROG])

3. Push three times at []. (Confirm with [PROG])

4. Enter height (H1) of the tank (= actual level).(Confirm with [PROG]).

5. Enter diameter (D) of tank. (Confirm with [PROG])

6. Enter height (H2) of cone. (Confirm with [PROG])

7. Enter the height (H3) from the bottom of the tank to the topside of the diaphragm (or weld-on nipple). (Confirm with [PROG]).

8. Enter the percentage of the actual "full" level (for example 80%).(Confirm with [PROG]).

Note When the specific gravity of the fluid is unequal to 1 and you do not want to use option 4, you must take care of it by defining the calibration of the transmitter. Calibration (see P102) = Height of the level x Specific Gravity.

FREE ADJUSTABLE SCALE (Option G79)


2. Push 11 times at [] till "111" appears. Confirm with [PROG].

3. Navigate to FREE with the arrow [] buttons. (Confirm with [PROG])

4. The next step is entering the amount of digits of the reading. With the arrow [] buttons the decimal can be changed to left or right.

5. SET MIN appears on the display, and the minimum value can be set, by using the arrow

[] buttons. Confirm with [PROG]).


H/EN/2000-HART/02-2016/23

6. SET MAX appears on the display, and the maximum value can be set, by using the

arrow [] buttons. Confirm with [PROG]. 7. To display this configuration on the display navigate to P109.

Choose FREE and confirm with [PROG]. P112 SPECIFIC DENSITY

If the specific gravity of the medium differs from 1 kg/dm3, you can enter the real density of the medium in P112. When this option is used, in menu P102, the 'true' height of the tank must be entered.

P113 WRITE PROTECTION

The Series 2000 with HART-Protocol can be protected for writing (Write Protection). This is possible for two kinds of writings:

- Changes via the Display ("Lo.Pr" = Local Protection). - Changes via external HART configuration software by the Hand-held terminal or the P.C. ("Co.Pr."= Communication Protection). As standard, the transmitter is set to no-write protection.

Adjustment Local Protection 1. Push [PROG] till "100" appears on the display.

2. Push [] / SPAN 13 times till "113" appears on the display. 3. Push [PROG] to confirm. ("Lo.Pr." appears on the display).

4. Push []/[] for adjusting to "ON" or "OFF". 5. Push [PROG] to confirm. Adjustment Communication Protection 1. Push [PROG] till "100" appears on the display.

2. Push [] / SPAN 13 times till "113" appears on the display. 3. Push [PROG] to confirm. ("Lo.Pr." appears on the display). 4. Push once more at [PROG]. ("Co.Pr." appears on the display).

5. Push []/[] for adjusting to "ON" or "OFF". 6. Push [PROG] to confirm. N.B. When Lo.Pr. is set to "ON", the display shows 104, 105, 107, 108, 109 and

111 and the adjusted values of the parameters. Afterwards "PROT" (Protected) is shown.

Both protections can be adjusted at the same time, independent from each other.

P114 RESPONSE TIME FROM PUSH BUTTONS

This option can only be used from software version 8.01. The response time from the push buttons can be adjusted from 0,0 till 5,0 seconds.

P115 SERVICE MENU

Use only under order of manufacturer.

P116 SERVICE MENU

Use only under order of manufacturer.


H/EN/2000-HART/02-2016/23

9. PROGRAMMING THE SERIES 2000

When using HART ® or a Hand Held Terminal (HHT), a minimum resistance of 250 ohms

must be present in the loop of the 2-wire system. This is necessary for proper

communication (see drawing below). A power supply of at least 17 Vdc must be used.

9.1 PROGRAMMING WITH THE HAND HELD TERMINAL

The series 2000 can be easily programmed with the Hand Held Terminal (HHT) from the "HART Foundation" or the HHT from "Rosemount" (type 275 or 375 Hart Communicator). Option 1: HART

® Handheld terminal connected across the transmitter.

Option 2: HART

® Handheld terminal connected across the loop resistor.

9.2 PROGRAMMING WITH DTM There is an instruction manual available which is a guide for installing and using the Klay Series 2000 HART DTM. This DTM is developed to make configuration changes of Klay Series 2000 HART transmitters easy. This DTM can be used with almost every FDT-container. This file can be downloaded from the Klay Instruments site or by the following link: http://www.klay.nl/dtm. The installation can be started by opening the “DTM Klay Series 2000 HART V1-2-0-1.zip” and continue by opening the “DTM Klay Series 2000 HART V1-2-0-1.exe” file.

9.3 PROGRAMMING WITH PDM

There is also a Device Description (DD) available for the Series 2000 HART. This DD can be used for configuring a Series 2000 HART transmitter using Simatic PDM. You can download this DD (in zip file) from the following link: http://www.klay.nl/pdm. To install the DD, unzip the KLAY_PDM_HART_REV8.ZIP file and run DeviceInstall.exe.

17 – 36 Vdc

Power

Supply

+

- 250 Ω ΩΩΩ

Ω

17 – 36 Vdc

Power Supply

+

-

HHT

HHT

250 Ω ΩΩΩ

Ω

http://www.klay.nl/dtm

http://www.klay.nl/pdm


H/EN/2000-HART/02-2016/23

10. SPECIFICATIONS

Manufacturer Klay Instruments B.V.

Instrument Series 2000, Series 2000-SAN, Series CER-2000 and 2000-Hydrobar

Output 4-20 mA Optional: HART

® Protocol

Power Supply Standard : 12 – 36 Vdc Ex : 12 – 26,5 Vdc HART

® : 17 – 36 Vdc (Standard) min. 250 Ω

17 – 26,5 Vdc (Ex) min. 250 Ω

Accuracy 0,1% of adjusted span

Ranges 1

Code Adjustable span ranges Max.

overpressure

Series 2000 1 0-0,1 bar 0-0,4 bar 6,4 bar 2 0-0,3 bar 0-1,2 bar 10,5 bar 3 0-1 bar 0-10 bar 30 bar 4 0-5 bar 0-30 bar 100 bar

5 0-20 bar 0-100 bar 200 bar

Series 2000 (SAN)/2000-Hydrobar 1 0-0,04 bar 0-0,4 bar 6,4 bar 2 0-0,1 bar 0-1,2 bar 10,5 bar 3 0-1 bar 0-10 bar 30 bar 4 0-5 bar 0-30 bar 100 bar

5 0-20 bar 0-100 bar 200 bar

Series CER 2000 3 0-2 bar 0-10 bar 30 bar 4 0-10 bar 0-40 bar 120 bar 5 0-40 bar 0-200 bar 350 bar 6 0-150 bar 0-400 bar 600 bar

Series 2000 2

High pressure (Option G83) ˃ 600 bar

Process Temperature 3

Series 2000 -20 C to +80 °C (-4 F to 176 F) Series 2000 (SAN) -20 C to +100 C (-4 F to 212 F)

Series CER-2000 -20 C to +100 C (-4 F to 212 F) (only gases) Series 2000-Hydrobar -10 C to + 70 C (+10 F to 160 F)

Temperature effect 0,015% / K

Ambient Temperature -20°C to 70°C (-4 °F to 158 °F)

Damping 0,0 sec. till 25 sec. Standard damping: 0,0 sec.

Protection grade IP66 IP68 (2000-Hydrobar-Cable ‘submersed parts’)

Material Housing AISI 304 (Optional AISI 316) “wet" parts AISI 316 L (Other materials on request)

1 For vacuum applications and compound ranges in combination with higher process temperatures a special oil filling must be

applied (Option G26). 2 For pressures higher than order code 6, Contact Klay Instruments for information. 3 For higher temperatures use other kind of pressure transmitters. Contact Klay Instruments for information.

Instruction Manual Series 2000 HART Klay Instruments b.v.

H/EN/2000-HART/02-2016/23

11. PRECAUTIONS and WARNINGS

Check if the specifications of the transmitter meet the needs of the process conditions

When the Series 2000-SAN is used as a level transmitter, be aware of the place where the transmitter is mounted. Here are some suggestions:

1. DO NOT mount a level transmitter in- or near filling or discharging pipes. 2. In case of automatic cleaning systems or hand cleaning: never point the water

jets on the diaphragm, take necessary steps to avoid this. Guarantee will not be granted.

When the Series 2000 is used as a pressure transmitter, be aware of the following points:

1. Rapid closing valves in combination with high flow velocity will cause water

hammer(spikes) and can destroy the transmitter. DO NOT mount a transmitter

near such valves, always a few pipe bends away up or down stream (avoid

suction). 2. Install a pressure transmitter a few pipe bends away from pumps, as well on the

suction or pressure side of the pump

WELDING INFORMATION:

When using the Series 2000 or 2000-SAN code "W" the welding information on page 4

must be followed exactly. This is very important to prevent distortion of the weld-on

nipples. It also prevents the screw thread from the Series 2000-SAN (M56 x 1,25) from

being deformed.

The diaphragm of the transmitter is protected with a special protection cap. Protect the diaphragm until installation takes place, to prevent damaging of the diaphragm.

As soon as the wiring is brought inside through the PG9 cable gland and connected to the terminal board, make sure the cable gland is tightly fixed, so that moisture cannot enter into the electronic housing.

Avoid high pressure water-jets pointed at the venting.

If the ambient conditions are very wet, we advise to use a venting through the cable. A special vented cable can be delivered on request. (The normal venting will be removed)

The covers must be fully engaged, so that moisture cannot ingress into the electronic housing. The covers must only be capable of being released or removed with the aid of a tool.

WARRANTY: The warranty is 1 year from delivery date. Klay Instruments B.V. does not accept liability for consequential damage of any kind due to use or misuse of the Series 2000. Warranty will be given, to be decided by the manufacturer. Transmitter must be shipped prepaid to the factory on manufacturers authorization.

NOTE: Klay Instruments B.V. reserves the right to change its specifications at any time, without notice. Klay Instruments B.V. is not an expert in the customer’s process (technical field) and therefore does not warrant the suitability of its product for the application selected by the customer.

Manufactured by:

www.klay.nl

7991 CZ DWINGELOO 7990 AA DWINGELOO The Netherlands E-mail: [email protected]

Nijverheidsweg 5 P.O. Box 13 Tel: +31-521-591550 Fax: +31 -521-592046

instruction manual (hart) intelligent pressure- and …€¦ · the series cer-2000 are pressure...

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