installation qualification protocol for hvac system … iq for hvac syste… · equipment: hvac...
TRANSCRIPT
Page 1 of 30
CUSTOMER:
M/s. NATCO PHARMA LIMITED.
K O T H U R
PROJECT: NEW PRODUCTION BLOCK
SUBMITTED BY:
PH AR M A EN G I N EER S
PLOT NO. 113/A/1 , LANE 8, PHASE II,
IDA CHERLAPALLI, HYDERABAD- 500040 .
Tel No.91-40 27261113 , 27261114
INSTALLATION QUALIFICATION PROTOCOL FOR
HVAC SYSTEM OF AHU-06
Page 2 of 30
INSTALLATION QUALIFICATION PROTOCOL APPROVAL
This document is prepared by the documentation team of M/S. PHARMA ENGINEERS
for
AHU TAG Number : ___________________________
PLANT /PROJECT : NEW PRODUCTION BLOCK
CLIENT : M/s. NATCO PHARMA LIMITED
Hence this document before being effective shall be approved by M/s. NATCO PHARMA
LIMITED
M/s. PHARMA ENGINEERS:
Name Designation Signature Date
Prepared By
Reviewed By
M/s.NATCO PHARMA LIMITED:
Name Designation Signature Date
Reviewed By
Approved By
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 3 of 30
INSTALLATION QUALIFICATION (IQ)
TABLE OF CONTENT
1. OBJECTIVE ............................................................................................................................... 4
2. RESPONSIBILITIES ............................................................................................................... 4
3. SCOPE OF SUPPLY OF COMPONENTS: .......................................................................... 5
4. VERIFICATION OF CALIBRATION OF INSTRUMENTS .......................................... 28
5. LIST OF DOCUMENTS ENCLOSED ................................................................................ 29
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 4 of 30
INSTALLATION QUALIFICATION (IQ)
1. OBJECTIVE
The objective of this document is to verify that the HVAC system (AHU TAG
NO) is installed with due considerations as specified in DQ of HVAC System
(TAG NO).
2. RESPONSIBILITIES
M/s. Pharma Engineers:
1. To install the system as per the specifications.
2. To provide the necessary test certificates as per technical specifications
specified in DQ.
3. To Complete the hvac system qualification.
4. To perform the duct leak test (for classified areas only) as per SMACNA
Standard 2012.
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 5 of 30
INSTALLATION QUALIFICATION (IQ)
3. SCOPE OF SUPPLY OF COMPONENTS: PURPOSE
This test is to verify that the AHU dimensions, position and sizes of utility
connections are in compliance with the design qualification and also with
as-built drawing.
PRE-REQUISITES
1. As built drawing
2. Measuring tape
3. Approved Design Qualification Document
TEST METHOD 1. Physically check the dimension of the AHU in length, width, and height
and confirm with design document.
2. Physically check and confirm the supply and return air duct sizes right
from the AHU up to terminal point for every room.
3. Physically check and confirm that the dampers are marked with air flow
direction and marking was mentioned for the quantity adjustment.
4. Physically check and confirm that required indications are mentioned on
the AHU like cable entry, safety indication, supply air, return air and
exhaust air location.
5. Physically check and confirm the condensate piping and slope being
maintained.
6. Physically check and confirm the location of fire/ smoke detectors and
confirm the good practice of installation.
7. Deviations or remarks may be documented along with summary of all test
results
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 6 of 30
INSTALLATION QUALIFICATION (IQ)
COMPONENT VERICATION:
AHU (SUPPLY UNIT) / AHU (RETURN UNIT) / EXHAUST UNIT / AHU CUM DEHUMIDIFIER
SR.NO DESCRIPTION SPECIFICATIONS AS PER DESIGN QUALIFICATION
CRITERIA FULFILLED (YES/NO)
1.
CONSTRUCTIONAL DETAILS:
AHU TAG Number
Unit Serial Number
Manufacturers name M/s. Flakt Woods (India) Pvt. Ltd.
Qty 01 No.
Model CCTU-030
Overall dimensions (L X W X H) (MM)
4864x1750x2055
Plenums Outer skin(MM) 0.8 mm PP GS sheet.
Plenums Inner skin(MM) 0.6 mm PP GS sheet.
M.O.C of Drain Tray SS 304
M.O.C of Frame work Aluminum Extruded Profile
M.O.C of Base of the unit 14G G.S Sheet Plain
2.
CENTRIFUGAL FAN:
Serial Number
Make KRUGER
Model BNB-P400
Air Flow 3000 CFM
Static Pressure 210 mm of WG
Type PLUG FAN / DIDW
Fan Pulley
V- Belt
R.P.M 3103 RPM
3.
MOTOR:
Serial Number
Make BB/CG/SIEMENS
K. W 5.5
Motor Pulley
No. of Poles 2 / 4
RPM 2900 RPM / 1440 RPM
Type Flame Proof / Non-Flame Proof
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 7 of 30
INSTALLATION QUALIFICATION (IQ)
SR.NO DESCRIPTION SPECIFICATIONS AS PER DESIGN QUALIFICATION
CRITERIA FULFILLED (YES/NO)
4.
DEHUMIDIFIER BED CONSTRUCTIONAL DETAILS:
Manufacturers name AIRPAC FILTERS & SYSTEMS PVT. LTD.
Unit Serial Number
Air flow handling capacity of dehumidifier
2000 CFM
Revolution per Hour 20
5.
BED MOTOR
Serial Number
Make T.W.T.
Type Induction motor
Power 90W/440V
RPM 3
6.
REACTIVATION BLOWER
Type Backward
Blower Model RLO-315
Air Flow 667 CFM
7.
REACTIVATION MOTOR
Serial Number
Make Crompton Greaves
Type Tefc Sq cage Induction flange mounted
Rating 1.5 HP
RPM 2880
8.
FILTRATION SCHEME WITH IN AHU & ACD
FILTRATION IN ACD
REACTIVATION FILTER
Make Airpac Filter & Systems Pvt. Ltd.
Type of filter Flange type
Filter Media Synthetic
Compatibility of water wash Yes
Filter Test method EN 779
Filter classification as per EN 779
G-3
Average arrestance of synthetic dust
80 ≤ Am <90
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 8 of 30
INSTALLATION QUALIFICATION (IQ)
SR.NO DESCRIPTION SPECIFICATIONS AS PER DESIGN QUALIFICATION
CRITERIA FULFILLED (YES/NO)
Equivalent particle size in terms of market language
20 micron-Un authenticated data
I.P.D of Filter (Approximate) 55 ± 10 Pa
F.P.D of Filter (Approximate) 250 Pa
Size of Filter / Rated Air flow 610 x 610 x 50 / 2000 CFM
Qty
Serial Number
Size of Filter / Rated Air flow 610 x 305 x 50 / 1000 CFM
Qty
Serial Number
Size of Filter / Rated Air flow 305 x 305 x 50 / 500 CFM
Qty
NOTE: I.P.D & F.P.D values change based on AIRFLOW; hence customer should set the limits after commissioning.
9.
FILTRATION AHU
FIRST STAGE FILTRATION IN AHU
Make of Filter AAF
Type of filter Flange type
Filter Media Synthetic
Compatibility of water wash Yes
Filter Test method EN 779
Filter classification as per EN 779
G-3
Average arrestance of synthetic dust
80 ≤ Am <90
Equivalent particle size in terms of market language
20 micron-Un authenticated data
I.P.D of Filter (Approximate) 55 ± 10 Pa
F.P.D of Filter (Approximate) 250 Pa
Size of Filter / Rated Air flow 610 x 610 x 50 / 2000 CFM
Qty
Serial Number
Size of Filter / Rated Air flow 610 x 305 x 50 / 1000 CFM
Qty
Serial Number
Size of Filter / Rated Air flow 305 x 305 x 50 / 500 CFM
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 9 of 30
INSTALLATION QUALIFICATION (IQ)
SR.NO DESCRIPTION SPECIFICATIONS AS PER DESIGN QUALIFICATION
CRITERIA FULFILLED (YES/NO)
Qty
Serial Number
NOTE: I.P.D & F.P.D values change based on AIRFLOW; hence customer should set the limits after commissioning.
10.
FIRST STAGE FILTRATION IN AHU
Make of Filter AAF
Type of filter Flange type
Filter Media Synthetic
Compatibility of water wash Yes
Filter Test method EN 779
Filter classification as per EN 779
G-4
Average arrestance of synthetic dust
90 ≤ Am
Equivalent particle size in terms of market language
10 micron-Un authenticated data
I.P.D of Filter (Approximate) 65 ± 10 Pa
F.P.D of Filter (Approximate) 250 Pa
Size of Filter / Rated Air flow 610 x 610 x 50 / 2000 CFM
Qty
Serial Number
Size of Filter / Rated Air flow 610 x 305 x 50 / 1000 CFM
Qty
Serial Number
Size of Filter / Rated Air flow 305 x 305 x 50 / 500 CFM
Qty
Serial Number
NOTE: I.P.D & F.P.D values change based on AIRFLOW; hence customer should set the limits after commissioning.
11.
SECOND STAGE FILTRATION IN AHU
Make of Filter AAF
Type of filter Flange type
Filter Media Synthetic
Compatibility of water wash Yes
Filter Test method EN 779
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 10 of 30
INSTALLATION QUALIFICATION (IQ)
SR.NO DESCRIPTION SPECIFICATIONS AS PER DESIGN QUALIFICATION
CRITERIA FULFILLED (YES/NO)
Filter classification as per EN 779
M-5 / EU-5
Average efficiency at 0.4 micron 40 ≤ Em < 60
Equivalent particle size in terms of market language
5 micron-Un authenticated data
I.P.D of Filter (Approximate) 120 ± 10 Pa
F.P.D of Filter (Approximate) 450 Pa
Size of Filter / Rated Air flow 610 x 610 x 50 / 2000 CFM
Qty
Serial Number
Size of Filter / Rated Air flow 610 x 305 x 50 / 1000 CFM
Qty
Serial Number
Size of Filter / Rated Air flow 305 x 305 x 50 / 500 CFM
Qty
Serial Number
NOTE: I.P.D & F.P.D values change based on AIRFLOW; hence customer should set the limits after commissioning.
12.
SECOND STAGE FILTRATION IN AHU
Make of Filter AAF
Type of filter Flange type
Filter Media Synthetic
Compatibility of water wash Yes
Filter Test method EN 779
Filter classification as per EN 779
EU-6 / M-6
Average efficiency at 0.4 micron 60 ≤ Em < 80
Equivalent particle size in terms of market language
5 micron-Un authenticated data
I.P.D of Filter (Approximate) 130 ± 10 Pa
F.P.D of Filter (Approximate) 450 Pa
Size of Filter / Rated Air flow 610 x 610 x 50 / 2000 CFM
Qty
Serial Number
Size of Filter / Rated Air flow 610 x 305 x 50 / 1000 CFM
Qty
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 11 of 30
INSTALLATION QUALIFICATION (IQ)
SR.NO DESCRIPTION SPECIFICATIONS AS PER DESIGN QUALIFICATION
CRITERIA FULFILLED (YES/NO)
Serial Number
Size of Filter / Rated Air flow 305 x 305 x 50 / 500 CFM
Qty
Serial Number
NOTE: I.P.D & F.P.D values change based on AIRFLOW; hence customer should set the limits after commissioning.
13.
SECOND STAGE FILTRATION IN AHU
Make of Filter AAF
Type of filter Flange type
Filter Media Synthetic
Compatibility of water wash Yes
Filter Test method EN 779
Filter classification as per EN 779
EU-7 / F-7
Average efficiency at 0.4 micron 80 ≤ Em < 90
Equivalent particle size in terms of market language
3 micron-Un authenticated data
I.P.D of Filter for 150 mm thick (Approximate)
160 ± 10 Pa
I.P.D of Filter for 300 mm thick (Approximate)
120 ± 10 Pa
F.P.D of Filter (Approximate) 450 Pa
Size of Filter / Rated Air flow 610 x 610 x 150 / 2000 CFM
Qty
Serial Number
Size of Filter / Rated Air flow 610 x 305 x 150 / 1000 CFM
Qty
Serial Number
Size of Filter / Rated Air flow 305 x 305 x 150 / 500 CFM
Qty
Serial Number
Size of Filter / Rated Air flow 610 x 610 x 300 / 2000 CFM
Qty
Serial Number
Size of Filter / Rated Air flow 610 x 305 x 300 / 1000 CFM
Qty
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 12 of 30
INSTALLATION QUALIFICATION (IQ)
SR.NO DESCRIPTION SPECIFICATIONS AS PER DESIGN QUALIFICATION
CRITERIA FULFILLED (YES/NO)
Serial Number
Size of Filter / Rated Air flow 305 x 305 x 300 / 500 CFM
Qty
Serial Number
NOTE: I.P.D & F.P.D values change based on AIRFLOW; hence customer should set the limits after commissioning.
14.
THIRD STAGE FILTRATION IN AHU
Make of Filter AAF
Type of filter Flange type
Filter Media Micro Fiber Glass
Compatibility of water wash No
Filter Test method EN 779
Filter classification as per EN 779
EU-9 / F-9
Average efficiency at 0.4 micron 95 ≤ Em
Equivalent particle size in terms of market language
1 micron-Un authenticated data
I.P.D of Filter for 150 mm thick (Approximate)
120 ± 10 Pa
I.P.D of Filter for 300 mm thick (Approximate)
180 ± 10 Pa
F.P.D of Filter (Approximate) 500 Pa
Size of Filter / Rated Air flow 610 x 610 x 150 / 1000 CFM @ 1.25 m/s
Qty
Serial Number
Size of Filter / Rated Air flow 610 x 305 x 150 / 500 CFM @ 1.25 m/s
Qty
Serial Number
Size of Filter / Rated Air flow 305 x 305 x 150 / 247 CFM @ 1.25 m/s
Qty
Serial Number
Size of Filter / Rated Air flow 610 x 610 x 300 / 2000 CFM @ 2.5 m/s
Qty
Serial Number
Size of Filter / Rated Air flow 610 x 305 x 300 / 1000 CFM @ 2.5 m/s
Qty
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 13 of 30
INSTALLATION QUALIFICATION (IQ)
SR.NO DESCRIPTION SPECIFICATIONS AS PER DESIGN QUALIFICATION
CRITERIA FULFILLED (YES/NO)
Serial Number
Size of Filter / Rated Air flow 305 x 305 x 300 / 500 CFM @ 2.5 m/s
Qty
Serial Number
NOTE: I.P.D & F.P.D values change based on AIRFLOW; hence customer should set the limits after commissioning.
15.
TERMINAL STAGE FILTRATION IN AHU (PLENUM)
Make of Filter AAF
Type of filter Flange type
Filter Media Micro Fiber Glass
Compatibility of water wash No
Filter Test method EN 1822
Filter classification as per EN 779
EU-13 / H-13
Average Efficiency at MPPS 99.95%
Equivalent particle size in terms of market language
0.3 micron-Un authenticated data
I.P.D of Filter for 150 mm thick (Approximate)
350 ± 10 Pa
I.P.D of Filter for 292 mm thick (Approximate)
350 ± 10 Pa
F.P.D of Filter (Approximate) 750 Pa
Size of Filter / Rated Air flow 610 x 610 x 150 / 1000 CFM @ 1.25 m/s
Qty
Serial Number
Size of Filter / Rated Air flow 610 x 305 x 150 / 500 CFM @ 1.25 m/s
Qty
Serial Number
Size of Filter / Rated Air flow 305 x 305 x 150 / 245 CFM @ 1.25 m/s
Qty
Serial Number
Size of Filter / Rated Air flow 610 x 610 x 292 / 2000 CFM @ 2.5 m/s
Qty
Serial Number
Size of Filter / Rated Air flow 610 x 305 x 292 / 1000 CFM @ 2.5 m/s
Qty
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 14 of 30
INSTALLATION QUALIFICATION (IQ)
SR.NO DESCRIPTION SPECIFICATIONS AS PER DESIGN QUALIFICATION
CRITERIA FULFILLED (YES/NO)
Serial Number
Size of Filter / Rated Air flow 305 x 305 x 292 / 500 CFM @ 2.5 m/s
Qty
Serial Number
NOTE: I.P.D & F.P.D values change based on AIRFLOW; hence customer should set the limits after commissioning.
16.
TERMINAL STAGE FILTRATION IN AHU (PLENUM)
Make of Filter AAF
Type of filter Flange type
Filter Media Micro Fiber Glass
Compatibility of water wash No
Filter Test method EN 1822
Filter classification as per EN 779
EU-14 / H-14
Average Efficiency at MPPS 99.995%
Equivalent particle size in terms of market language
0.3 micron-Un authenticated data
I.P.D of Filter for 150 mm thick (Approximate)
350 ± 10 Pa
I.P.D of Filter for 292 mm thick (Approximate)
350 ± 10 Pa
F.P.D of Filter (Approximate) 750 Pa
Size of Filter / Rated Air flow 610 x 610 x 150 / 1000 CFM @ 1.25 m/s
Qty
Serial Number
Size of Filter / Rated Air flow 610 x 305 x 150 / 500 CFM @ 1.25 m/s
Qty
Serial Number
Size of Filter / Rated Air flow 305 x 305 x 150 / 245 CFM @ 1.25 m/s
Qty
Serial Number
Size of Filter / Rated Air flow 610 x 610 x 292 / 2000 CFM @ 2.5 m/s
Qty
Serial Number
Size of Filter / Rated Air flow 610 x 305 x 292 / 1000 CFM @ 2.5 m/s
Qty
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 15 of 30
INSTALLATION QUALIFICATION (IQ)
SR.NO DESCRIPTION SPECIFICATIONS AS PER DESIGN QUALIFICATION
CRITERIA FULFILLED (YES/NO)
Serial Number
Size of Filter / Rated Air flow 305 x 305 x 292 / 500 CFM @ 2.5 m/s
Qty
Serial Number
NOTE: I.P.D & F.P.D values change based on AIRFLOW; hence customer should set the limits after commissioning.
17.
FRESH AIR FILTRATION IN AHU / PRECOOLING
Make of Filter
Type of filter
Filter Media
Compatibility of water wash
Filter Test method
Filter classification as per EN 779
Average efficiency at 0.4 micron
Equivalent particle size in terms of market language
Size of Filter / Rated Air flow
Qty
Serial Number
18.
BLEED AIR FILTRATION IN AHU
Make of Filter
Type of filter
Filter Media
Compatibility of water wash
Filter Test method
Filter classification as per EN 779
Average efficiency at 0.4 micron
Equivalent particle size in terms of market language
Size of Filter / Rated Air flow
Qty
Serial Number
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 16 of 30
INSTALLATION QUALIFICATION (IQ)
SR.NO DESCRIPTION SPECIFICATIONS AS PER DESIGN QUALIFICATION
CRITERIA FULFILLED (YES/NO)
19.
COOLING, HEATING WITH IN AHU / ACD
COOLING COIL IN TFA
Manufacturers name M/s. Flakt Woods (India) Pvt. Ltd.
Quantity 1 No.
Fluid Chilled water
Coil size (fin ht. x fin Length) 635 x 860 mm
No. of Rows 6
Tube MOC Copper
Tube Diameter 1/2”
Fins MOC Aluminum
20.
COOLING COIL IN AHU
Manufacturers name M/s. Flakt Woods (India) Pvt. Ltd.
Quantity 1 No.
Fluid Chilled water
Coil size (fin ht. x fin Length) 635 x 860 mm
No. of Rows 6
Tube MOC Copper
Tube Diameter 1/2”
Fins MOC Aluminum
21.
HEATING COIL IN AHU
Manufacturers name M/s. Flakt Woods (India) Pvt. Ltd.
Quantity 1 No.
Fluid Hot water
Coil size (fin ht. x fin Length) 635 x 860 mm
No. of Rows 2
Tube MOC Copper
Tube Diameter 1/2”
Fins MOC Aluminum
22.
STEAM COIL IN ACD
Manufacturers name M/s. Flakt Woods (India) Pvt. Ltd.
Quantity 1 No.
Fluid Steam
Coil size (fin ht. x fin Length) 635 x 860 mm
No. of Rows 6
Tube MOC Copper
Tube Diameter 5/8”
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 17 of 30
INSTALLATION QUALIFICATION (IQ)
SR.NO DESCRIPTION SPECIFICATIONS AS PER DESIGN QUALIFICATION
CRITERIA FULFILLED (YES/NO)
Fins MOC Aluminum
23.
DETAILS OF VOLUME CONTROL DAMPERS FOR AHU:
Make M/s. Flakt Woods (India) Pvt. Ltd.
MOC Aluminum extruded aero foil design
Supply Air 325x550 mm–1 No.
Return Air 325x550 mm–1 No..
Fresh Air 300x600 mm– 1 No.
Bleed Air 300x300 mm– 1 No.
24.
DETAILS OF FUSIBLE LINK FIRE DAMPERS FOR AHU:
Make M/S. System Air India Pvt. Ltd.
Type Multi-blade low leakage with opposed blade
Blades & Casing 1.6mm thick GSS / 1.6 mm thick GI sheet
Fire Rating @ IP555 120min Fire Rating
Melting point of fusible link 74 deg. C
Limit switch Mounted on frame of damper
Supply Duct 550x325 mm
Return Duct 550x325 mm
Exhaust Duct 550x325 mm
25.
DETAILS OF MOTORIZED FIRE DAMPERS FOR AHU:
Make M/S. System air india pvt. Ltd.
MOC GI
Thickness 16G
Rating @ IP 555 120min Fire Rated
Supply Duct 550x325 mm
Return Duct 550x325 mm
Exhaust Duct 550x325 mm
26.
ACTUATOR FOR FIRE DAMPER:
Make M/S. Belimo
Model NFA-S2
Location Return Air Duct, Supply Duct
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 18 of 30
INSTALLATION QUALIFICATION (IQ)
SR.NO DESCRIPTION SPECIFICATIONS AS PER DESIGN QUALIFICATION
CRITERIA FULFILLED (YES/NO)
27.
PIPPING & MANIFOLD DETAILS
CHILLED WATER MANIFOLD:
Pipe Size 32 mm
Pipe Material MS
28.
PIPE INSULATION
Make kflex
Material Elastomeric Nitrile rubber
Fire performance Class ‘O’ (FM APPROVED)
Thickness 25 mm
Temperature range (maximum& minimum)
105°C & -40°C
Thermal conductivity at 20°C 0.036 w/m degK
29.
3Way Valve with Actuator Make Honeywell
Valve Model Number V5013P1010
Actuator model number ML74208088-E
Size 25 mm
Qty 1no.
30.
Ball Valves Make L&T
Size 32 mm
Qty 6 Nos.
31.
Balancing Valves Make Advance
Size 32 mm
Qty 1No.
32.
Strainer Make Creative/zoloto
Size 32 mm
Qty 1No.
33.
Drain Valve
Make Zoloto/L&T
Size 20 mm
Qty 1No.
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 19 of 30
INSTALLATION QUALIFICATION (IQ)
SR.NO DESCRIPTION SPECIFICATIONS AS PER DESIGN QUALIFICATION
CRITERIA FULFILLED (YES/NO)
34.
Air Vent Valve Make Anergy
Size 15 mm
35.
Test port
Make Anergy
Size 8mm
36.
HOT WATER MANIFOLD:
Pipe Size 25 mm
Pipe Material MS
37.
PIPE INSULATION
Make kflex
Material Elastomeric Nitrile rubber
Fire performance Class ‘O’ (FM APPROVED)
Thickness 25 mm
Temperature range (maximum& minimum)
105°C & -40°C
Thermal conductivity at 20°C 0.036 w/m degK
38.
2 WAY VALVE WITH ACTUATOR
Make Honeywell
Model Number V5011P1004
Actuator model number ML74208088-E
Size 25 mm
Qty 1no.
39.
Ball Valves Make L&T
Size 25 mm
Qty 5 Nos.
40.
Balancing Valves Make Advance
Size 25 mm
Qty 1No.
41.
Strainer Make Creative /Zoloto
Size 25 mm
Qty 1No.
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 20 of 30
INSTALLATION QUALIFICATION (IQ)
SR.NO DESCRIPTION SPECIFICATIONS AS PER DESIGN QUALIFICATION
CRITERIA FULFILLED (YES/NO)
42.
Drain Valve Make Zoloto/L&T
Size 20 mm
Qty 1No.
43.
Air Vent Valve Make Anergy
Size 15 mm
44.
Test port Make Anergy
Size 8mm
45.
PRE-COOLIG COIL MANIFOLD
Manufacturers name M/s. Hyderabad Coils
Serving to AHU- FRESH AIR
No. of Rows 4
Coil size (fin Width. X fin height)
24” X 24”
Fins/ Inch 12 FPI
Fins MOC Aluminum
Size of manifold 40 NB
Pipe Material of manifold MS
Make of Ball Valves L&T
Qty 2 Nos
Make of Strainer Marck
Size 40 mm
Qty
Make of Balancing Valve Advance
Size 40 mm
Qty
46.
POST HEATING COIL MANIFOLD
Manufacturers name M/s. Hyderabad Coils
Serving to AHU- FRESH AIR
No. of Rows 2
Coil size (fin Width. X fin height)
24” X 24”
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 21 of 30
INSTALLATION QUALIFICATION (IQ)
SR.NO DESCRIPTION SPECIFICATIONS AS PER DESIGN QUALIFICATION
CRITERIA FULFILLED (YES/NO)
Fins/ Inch 12 FPI
Fins MOC Aluminum
Size of manifold 40 NB
Pipe Material of manifold MS
Make of Ball Valves L&T
Qty 2 Nos
Make of Strainer Marck
Size 40 mm
Qty
Make of Balancing Valve Advance
Size 40 mm
Qty
47.
HEATERS
Make
Type
Capacity
48.
THYRISTOR HEATING MODULE
Make M/s Pharma Engineers
Unit Serial Number
Qty 01 No’s
Type Double Skin Thermal Break Type
Model TH-45
Location At service floor
Overall dimensions (L X W X H) (MM)
Capacity 45 KW
Plenums Outer skin(MM) 0.8 mm PP GS sheet.
Plenums Inner skin(MM) 0.6 mm PP GS sheet.
Panel thickness(MM) 43±0.5 mm
49.
HVAC ELECTRICAL PANEL (CENTRALIZED)
Make M/s. PHARMA ENGINEERS
Type Compartmental
Location
Cable Entry Top
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 22 of 30
INSTALLATION QUALIFICATION (IQ)
SR.NO DESCRIPTION SPECIFICATIONS AS PER DESIGN QUALIFICATION
CRITERIA FULFILLED (YES/NO)
50.
HVAC ELECTRICAL PANEL (STAND ALONE)
Make M/s. PHARMA ENGINEERS
Type
Location
Cable Entry Top
51.
VARIABLE FREQUENCY DRIVE
Make Danfoss
Serial Number
Model VLT HVAC basic Drive FC101
VFD Capacity (KW) for supply unit
3.7 K. W
VFD Capacity (KW) for return unit
3.7 K. W
52.
INSTRUMENTATION DETAILS
MAGNEHELIC GAUGES
Make Dwyer, U.S.A.
Location AHU prefilter
Range 0-25mm
Qty 1 No’s
Serial Number
Location AHU fine filter
Range 0-50mm
Qty 1 No’s
Serial Number
Location AHU plenum HEPA Filter
Range 0-50mm
Qty 1 No’s
Serial Number
Location Rooms
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 23 of 30
INSTALLATION QUALIFICATION (IQ)
SR.NO DESCRIPTION SPECIFICATIONS AS PER DESIGN QUALIFICATION
CRITERIA FULFILLED (YES/NO)
Range 0-60 Pa
Qty 5 No’s
Serial Number
53.
SENSOR DETAILS
TEMPERATURE & RH SENSOR
Make
Model
Location
Qty
Serial Number
54.
DPT SENSOR
Make
Model
Location
Qty
Serial Number
55.
VELOCITY SENSOR
Make
Model
Location
Qty
Serial number
56.
DUCTING: Material Galvanized steel sheet
Manufacturer JINDAL / TATA/SAIL/UTTAM/ESSAR
Fabrication standard/Year IS 655/2012
Duct leak test standard (only for Classified AHU’s)
SMACNA 2012
Duct seal class C
Duct leak testing pressure 2” W.G
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 24 of 30
INSTALLATION QUALIFICATION (IQ)
SR.NO DESCRIPTION SPECIFICATIONS AS PER DESIGN QUALIFICATION
CRITERIA FULFILLED (YES/NO)
Thickness of Galvanized sheet
Up to 750 mm - 24 G
751 to 1520 mm - 22 G
1521 to 2285 mm - 20 G
Type of Gasket Rubber based gasket
Supporting Rods 8 mm G.I threaded rod
Duct joint MS angle frames for Classified AHU TDF for unclassified AHU
Bonding/sealant Silicone based sealant
57.
INSULATION: Make THERMOBREAK
Type Cross linked polyolefin foam
Thermal Conductivity ‘K’ valve, 0.032 W/mK @ 23° C
Density Kg / m3 25
Temperature range -80 Deg.C to +100 Deg.C
Finishing material Aluminum foil
Fire performance Class “0”
Thickness 19mm For Supply & 13 mm For Return Ducts
58.
SUPPLY AIR TERMINAL MODULE Make
Module MOC
Grill MOC
Thickness of sheet
Damper
59.
TERMINAL HEPA FILTERS IN ROOM Make of Filter AAF
Type of filter Flange type
Filter Media Micro Fiber Glass
Compatibility of water wash No
Filter Test method EN 1822
Filter classification as per EN 779
EU-14 / H-14
Average Efficiency at MPPS 99.995%
Equivalent particle size in terms of market language
0.3 micron-Un authenticated data
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 25 of 30
INSTALLATION QUALIFICATION (IQ)
SR.NO DESCRIPTION SPECIFICATIONS AS PER DESIGN QUALIFICATION
CRITERIA FULFILLED (YES/NO)
I.P.D of Filter (Approximate) 250 ± 10 Pa
F.P.D of Filter (Approximate) 500 Pa
Room Name
Hood Size
HEPA Filter Size / CFM
Qty
Serial Number
60.
SUPPLY AIR TERMINAL ANTI SMUDGE FOUR WAY DIFFUSERS
Make
Diffuser MOC
Damper MOC
Room Name
Diffuser Size
Qty
61.
SUPPLY AIR TERMINAL GRILLES
Make
Grill MOC
Damper MOC
Room Name
Grill Size
Qty
62.
SUPPLY AIR TERMINAL MODULE
Make Module MOC Grill MOC Thickness of sheet Damper Room Name Hood Size Qty
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 26 of 30
INSTALLATION QUALIFICATION (IQ)
SR.NO DESCRIPTION SPECIFICATIONS AS PER DESIGN QUALIFICATION
CRITERIA FULFILLED (YES/NO)
63.
RETURN AIR TERMINAL ANTI SMUDGE FOUR WAY DIFFUSERS
Make
Diffuser MOC
Damper MOC
Room Name
Diffuser Size
Qty
64.
RETURN AIR TERMINAL GRILLES
Make
Grill MOC
Damper MOC
Room Name
Grill Size
Qty
65.
RETURN AIR RAISERS
Make
Riser MOC
Damper Make
Damper MOC
Riser Grill MOC Riser Filter Make Type of filter Filter Media
Compatibility of water wash Filter Test method Filter classification as per EN 779
Average efficiency at 0.4 micron Equivalent particle size in terms of market language
Room Name Riser Size
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 27 of 30
INSTALLATION QUALIFICATION (IQ)
SR.NO DESCRIPTION SPECIFICATIONS AS PER DESIGN QUALIFICATION
CRITERIA FULFILLED (YES/NO)
Filter Size / CFM Qty Serial Number
ACCEPTANCE CRITERIA Dimensions and supply connections of the system should comply with DQ document and as built drawings. However, the acceptance is up to the judgment of experts if any deviations in the readings REMARKS (IF ANY): Test Conducted By Test Witnessed By
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 28 of 30
INSTALLATION QUALIFICATION (IQ)
4. VERIFICATION OF CALIBRATION OF INSTRUMENTS
S.no. Instrument Type Location Instrument Tag Number
Calibrated on Calibration
Due
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
REMARKS (IF ANY):
Submitted By Checked By
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 29 of 30
INSTALLATION QUALIFICATION (IQ)
5. LIST OF DOCUMENTS ENCLOSED
S.No Drawing Name Enclosed (Yes / No)
1. Testing Certificate For Ahu
2. Testing Certificate For Blower
3. Testing Certificate For Motor
4. Testing Certificate For Dehumidifier Bed
5. Testing Certificate For Dehumidifier Bed Blower / Motor
6. Testing Certificate For Reactivation Blower / Motor
7. Testing Certificates For Ahu Filters
8. Testing Certificate For Chilled Water Coil
9. Testing Certificate For Hot Water Coil
10. Testing Certificate For Steam Coil
11. Testing Certificate For Volume Control Damper
12. Testing Cerrticate For Fire Damper
13. Testing Cetificate For Actuator For Fire Damper
14. Testing Certificate for Chilled Water Manifold and All Related Fitting And Accessories
15. Testing Certificate for Hot Water Manifold and All Related Fitting And Accessories
16. Testing Certificate For Steam Manifold And All Related Fitting And Accessories
17. Testing Certificates For Pipe Insulation
18. Testing Certificates For Actuators For Control Valves
19. Testing Certificate For Thyristor Module
20. Testing Certificates For Control Panel
21. Testing Certificate For Variable Frequency Drive
22. Calibration Certificate For Magnehelic Gauge
23. Calibration Certificate For T&RH Sensor
24. Calibration Certificate For DPT Sensor
25. Calibration Certificate For Velocity Sensor
26. Testing Certificate For Ducting
27. Testing Certificate For Duct Insulation
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06
Page 30 of 30
INSTALLATION QUALIFICATION (IQ)
28. Testing Certificate For Terminal Module
29. Testing Certificate For Terminal Filters
30. Testing Certificates For Diffusers
31. Testing Certificates For Grilles
32. Testing Certificates For Risers
33. Testing Certificate For Riser Filter
34. Duct Leak Test Report
REMARKS (IF ANY):
Submitted By Checked By