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Revision 2.0 www.grindex.com Installation, Operation, and Maintenance Manual 8123.281 Solid

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  • Revision 2.0 www.grindex.com

    Installation, Operation, and MaintenanceManual

    8123.281 Solid

  • Table of Contents

    Introduction and Safety...............................................................................3Introduction.................................................................................................3Safety terminology and symbols.....................................................................3Product warranty..........................................................................................4Safety.........................................................................................................5User safety..................................................................................................5

    Hazardous liquids.......................................................................................6Wash the skin and eyes...............................................................................6

    Environmental safety....................................................................................6

    Transportation and Storage.........................................................................7Inspect the delivery......................................................................................7

    Inspect the package....................................................................................7Inspect the unit..........................................................................................7

    Transportation guidelines...............................................................................7Precautions................................................................................................7Position and fastening.................................................................................7Lifting.......................................................................................................7

    Temperature ranges for transportation, handling and storage.............................8Handling at freezing temperature..................................................................8Unit in as-delivered condition.......................................................................8Lifting the unit out of liquid..........................................................................8

    Storage guidelines........................................................................................8Storage location.........................................................................................8Long-term storage......................................................................................8

    Product Description...................................................................................10Products included.......................................................................................10Pump design..............................................................................................10Monitoring equipment..................................................................................10

    Level regulators........................................................................................10The data plate............................................................................................11

    Installation................................................................................................13Install the pump.........................................................................................13

    Sedimentation prevention..........................................................................13Discharge line requirements.......................................................................14Fasteners.................................................................................................14Install.....................................................................................................14

    Make the electrical connections.....................................................................15General precautions..................................................................................15Requirements...........................................................................................15Cables.....................................................................................................16Earthing (Grounding)................................................................................16Check the earth (ground) continuity............................................................16Connect the motor cable to the pump..........................................................17Cable charts.............................................................................................17

    Check the impeller rotation..........................................................................19

    Operation..................................................................................................21Precautions................................................................................................21Distance to wet areas..................................................................................21

    Table of Contents

    8123.281 Solid Installation, Operation, and Maintenance Manual 1

  • Noise level.................................................................................................21Start the pump...........................................................................................22Clean the pump..........................................................................................22

    Maintenance..............................................................................................23Precautions................................................................................................23Maintenance guidelines................................................................................23Torque values.............................................................................................23Service......................................................................................................24Change the oil............................................................................................24

    Empty the oil...........................................................................................24Fill with oil...............................................................................................25

    Replace the impeller....................................................................................25Remove the impeller.................................................................................25Install the impeller....................................................................................26

    Replace the motor cable..............................................................................28Remove the motor cable............................................................................28Install the motor cable..............................................................................29

    Troubleshooting.........................................................................................31Introduction...............................................................................................31The pump does not start..............................................................................31The pump does not stop when a level sensor is used.......................................32The pump starts-stops-starts in rapid sequence..............................................32The pump runs but the motor protection trips.................................................33The pump delivers too little or no water.........................................................34

    Technical Reference...................................................................................35Application limits........................................................................................35Motor data.................................................................................................35Specific motor data.....................................................................................35Dimensions and weights..............................................................................36Performance curves....................................................................................37

    Table of Contents

    2 8123.281 Solid Installation, Operation, and Maintenance Manual

  • Introduction and SafetyIntroductionPurpose of this manual

    The purpose of this manual is to provide necessary information for: Installation Operation Maintenance

    CAUTION:Read this manual carefully before installing and using the product. Improper useof the product can cause personal injury and damage to property, and may voidthe warranty.

    NOTICE:Save this manual for future reference, and keep it readily available at the locationof the unit.

    Safety terminology and symbolsAbout safety messages

    It is extremely important that you read, understand, and follow the safetymessages and regulations carefully before handling the product. They arepublished to help prevent these hazards:

    Personal accidents and health problems Damage to the product Product malfunction

    Hazard levelsHazard level Indication

    DANGER: A hazardous situation which, if notavoided, will result in death or seriousinjury

    WARNING: A hazardous situation which, if notavoided, could result in death or seriousinjury

    CAUTION: A hazardous situation which, if notavoided, could result in minor ormoderate injury

    Introduction and Safety

    8123.281 Solid Installation, Operation, and Maintenance Manual 3

  • Hazard level Indication

    NOTICE: A potential situation whi