installation manual · 5 i ilios ray i installation – rev 00 3 – ilios ray - assembly technical...

Installation manual

INDEX

1 - INTRODUCTION .................................................................................................................................. pag. 2

1.1 - Symbols used in the manual ....................................................................................................... pag. 2

1.2 - Personnel requirements ............................................................................................................. pag. 2

1.3 - Equipment necessary ................................................................................................................. pag. 3

1.4 - Before starting assembly ........................................................................................................... pag. 3

2 - SAFETY ............................................................................................................................................. pag. 4

2.1 - General safety information ......................................................................................................... pag. 4

2.2 - Working environment ................................................................................................................. pag. 4

3 - ILIOS RAY - ASSEMBLY TECHNICAL TABLES AND DRAWINGS ......................................................... pag. 5

3.1 - Motor power table ...................................................................................................................... pag. 5

3.2 - Table of cutting dimensions ....................................................................................................... pag. 5

3.3 - Technical sheet .......................................................................................................................... pag. 6

3.4 - Installation ................................................................................................................................. pag. 10

2I ILIOS RAY I INSTALLATION – REV 00

1 – INTRODUCTION This “assembly manual” for ILIOS - awnings has been produced by SHADELAB to supply the indications

necessary for the operations of assembling the components that make up the product.

Assembly must be carried out by personnel with suitable technical and professional qualifications, in

accordance with the respective national laws or regulations (see Par. 1.2 “Personnel requirements”).

It is forbidden to eliminate, rewrite or alter the pages in the manual and their content.

This manual must be kept intact in all its parts, in an easily accessible place.

SHADELAB reserves the right to update the production and the respective manuals, without being obliged

to update the previous production and manuals.

SHADELAB reserves all rights to this manual: no total or partial reproduction is allowed without authorisation

in writing.

1.1 - Symbols used in the manual

Shown below are the WARNING symbols used in this manual:

1.2 - Personnel requirements

The personnel appointed to perform this operation must possess a technical knowledge of the product,

acquired by assembling similar products for at least one year or after having followed a suitable technical

training course.

IMPORTANT Indications and advice to be observed to ensure a correct use of the awning. Failure to follow these

indications may endanger the integrity and/or resistance of the product.

ATTENTION

DANGER FOR THE OPERATOR! Instructions and indications to be assessed and followed with care.

Failure to follow these indications may endanger personal safety.

3 I ILIOS RAYI INSTALLATION – REV 00

1.2 - Equipment necessary To ensure the correct assembly of the mechanical part, of the textile part, and consequently the optimum

operation of the finished product, it is necessary to be in possession of the following equipment:

» fabric rolling frame;

» awning assembly frame with arms and vertically movable positioning bar;

» electric and pneumatic screwdriver;

» complete set of tools.

1.3 - Before starting assembly

IMPORTANT Some components must be cut to suit the dimensions of the awning that is to be obtained (see Par.

3.3 “Table of cutting dimensions”).


2 – SAFETY 2.1 - General safety information Follow these safety precautions:

2.2 - Working environment At the moment of assembly, good natural and/or artificial lighting must be created in the place where the

work is being done.

ATTENTION

Wear the garments and personal protection equipment contemplated by the safety regulations in force

for the workplace (protective helmet, gloves, etc.).

ATTENTION

It is forbidden to use the awning to support yourself: risk of serious personal injury and of damage to

the awning itself.

IMPORTANT Do not lay objects on the awning.

IMPORTANT

This manual is an integral part of the product. Before assembly, carefully read all the instructions given

in this manual.

IMPORTANT

SHADELAB guarantees the EC marking only for products supplied by the company itself. If any parts

have to be replaced with other components not guaranteed by SHADELAB, the product guarantee will

automatically become void and SHADELAB shall not answer for any malfunctions of the product.

ATTENTION Some awning components are constantly subject to strong pressure (arms) and, if the instructions in

this manual are not carefully followed, these components may cause serious harm to persons, animals

and things.


3 – ILIOS RAY - ASSEMBLY TECHNICAL TABLES AND DRAWI NGS 3.1 – Motor power table

Width [cm]

100 200 300 400 500 15/17 Nm

3.2 – Table of cutting dimensions

Cutting dimensions

COMPONENT/motor Cutting ration in [mm]

COVER PROFILE L-88

CASSETTE PROFILE L-88

TERMINAL PROFILE L-136

ROLLER TUBE/Master L-87

FABRIC/MASTER L-147

ROLLER TUBE /Somfy/Becker L-87

FABRIC/MASTER /Somfy/Bekcer L-147

ROLLER TUBE/Nice L-88

FABRIC/Nice L-147

ROLLER TUBE/arganello L-99

FABRIC/arganello L-147


3.3 - ILIOS RAY Technical sheet Sizes – side view

Fixing bracket


Foot kit

Foot fixing bracket


Sizes – front view, closed awning


Sizes – front view, opened awning


3.4 – ILIOS RAY Installation Brackets position

Mark the bracket position on the wall. The distance from the outer edge of the bracket is 30 mm less than the awning length (L) in mm, with a ± 5 mm tol erance. Install the brackets and ensure that they are strai ght and parallel Position of the awning fixing nuts

Before installing the awning, slightly screw the M8 nuts as shown in the image above


Awning installation

Place the box in correspondence of the brackets Screw the M8 nuts until they are firmly tight Fixing screws – detail

Tighten the screw until it reaches the bracket


Setting the wire fixing

Open the awning about 20 ÷ 30 cm Unscrew the side caps ATTENTION: Do not use the tools to take out the cap s, otherwise you may scratch the surface Fixing of the wire to the wire lock

Insert the wire into the terminal bar end caps. Block the wire to the wire lock. ATTENTION: block the wire with the nuts without let ting it go out from the wire lock Block the wire with the 2 lateral screws in the cas sette support


Wire lock – detail

Please see here above the correct position of the w ire lock Foot position

Position of the foot on the floor and wall Size between wire axis and outside awning = 58 mm Size between foot anchoring bracket edge and outsid e awning = 48


Fixing of the anchoring bracket

Fix the anchoring brackets in the correct position – they must respect the sizes indicated and be parallel ATTENTION: the wire axis MUST be the same level on both orientations, otherwise the terminal bar may move incorrectly Fixing of the wire to the anchoring bracket

PHASE 1: assemble the tensioning kit PHASE 2: Insert the wire into the tie-rod and pull it downwards. ATTENTION: Block the wire while keeping the tension ing kit upwards. PHASE 3: While keeping the tie-rod tight, screw the nut with the ring combination spanner until the spring is compressed about 5 mm ATTENTION: the spring MUST NOT be totally compresse d


Regulation of the limit switch

Ensure that the awning is working by opening and cl osing it totally a few times ATTENTION: in case of motorized awning, the limit s witch is set at about the middle of the height. To change it and check the correct functioning of t he product, please refer to the manual of the motor supplied with the awning.

Art direction

Last revision: 05.2017

NOTES

Art direction

Last revision: 05.2017

REVISION DER MONTAGEANLEITUNG DURCH

via Lazio, 42

31045 Motta di Livenza (TV) - Italy

t: +39 0422 1786080

f: +39 0422 1788073

[email protected]

www.shadelab.it

installation manual · 5 i ilios ray i installation – rev 00 3 – ilios ray - assembly technical...

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