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600773 Rev. 1 Installation Guide Read Me First

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  • 600773 Rev. 1

    Installation Guide

    Read Me First

  • CEM Corporation

    Matthews, North Carolina 28106

    (704) 821-7015

    email: [email protected]

    Copyright 2015 by CEM Corporation

    All Rights Reserved

    This manual contains proprietary information which shall not be reproduced or transferred to other documents or disclosed to others

    without prior written permission from CEM Corporation

    CEM, iPower, and One Touch Technology are registered trademarks of CEM Corporation.

    SMART 6 and iDri are trademarks of CEM Corporation.

    Patents Pending

    Manufactured in the

    United States of America

  • CEM Corporation

    PO Box 200 Matthews, NC 28104

    3100 Smith Farm Road Matthews, NC 28106

    Tel: 800-726-3331 Tel: 704-821-7015 Fax: 704-821-7894

    Email: [email protected] www.cem.com

    France

    CEM Wave S.A.S. Immeuble Ariane Domaine Technologique de Saclay 4, rue Rene’ Razel 91892 ORSAY Cedex Tel: +33 (01) 69 35 57 80 Fax: +33 (01) 60 19 64 91 Email: [email protected] Germany

    CEM GmbH Carl-Friedrich-Gauss-Str.9 47475 Kamp-Lintfort Tel: (49) 2842-9644-0 Fax: (49) 2842-9644-11 Email: [email protected] Ireland

    CEM Technology (Ireland) Ltd. Sky Business Centre 9a Plato Business Park Damastown Dublin 15 Tel: +353 (0) 1 885 1752 Fax: +353 (0) 1 885 1601 Email: [email protected]

    Japan

    CEM Japan K.K. 2-18-10 Takanawa Minato-ku, Tokyo 108-0074 Tel: +81-3-5793-8542 Fax: +81-3-5793-8543 Email: [email protected] Italy

    CEM S.R.L. Via Dell’ Artigianato, 6/8 24055 Cologno al Serio (Bg) Tel: (39) 35-896224 Fax: (39) 35-891661 Email: [email protected] United Kingdom

    CEM Microwave Technology Ltd. 2 Middle Slade Buckingham Industrial Estate Buckingham MK181WA Tel: (44) 1280-822873 Fax: (44) 1280-822342 Email: [email protected]

  • The SMART 6tm is a quantum leap forward in moisture and solids analysis. The SMART 6

    utilizes iPower® and iDritm technologies to rapidly determine the moisture/solids content for

    any sample, regardless of moisture content.

    Unpacking

    1. Carefully inspect the shipping carton, the instrument and accessories for any damage that occurred during shipping. If the instrument or accessories have damage, contact the freight carrier to report the damage and to file a damage report. Contact the CEM Service Department (inside the US toll free 1-800-226-5228) or the nearest subsidiary or distributor (listed on www.cem.com/contact.html) to request service information.

    2. Remove and verify that all accessories illustrated and listed are included.

    a. Depending on the exact system purchased and samples that will be tested, there may be additional accessories not pictured, including:

    i. Sample Spatula ii. Powder Template iii. Plastic Sample Basket

    Sample Press

    Glass Fiber Sample Pads (200 ct box)

    Balance Pan (2x)

    Balance Stems (2x)

    Calibration Weight

    Pipettes (5x)

    Monitor Solution (6 vials) Documentation

    - Operation Manual - Installation Guide - Monitor Testing Guide - “Importance of Line Voltage” booklet

  • 3. Remove the foam packaging material from the top of the instrument.

    4. Using two (2) people, carefully lift the instrument from the shipping container, using the handholds in the foam to securely hold the unit.

    5. Place the SMART 6 in the designated area on a workbench or laboratory table that:

    a. provides at least 8 in. (20 cm) open space on each side, 6 in. (15 cm) open space in the rear of the instrument for ventilation, and an overhead clearance of 24 in. (61 cm).

    b. is free from vibration of large equipment and/or excessive walk-through traffic.

    Note: The SMART 6 is designed to handle small amounts of high frequency vibration, but for concerns, contact CEM Corporation for potential solutions prior to continuing with the installation process.

    c. provides a temperature range of 41 °F (5 °C) to 104 °F (40 °C) and a humidity range of 10 – 85 percent relative humidity.

    d. provides adequate bench space for sample handling.

    e. allows the instrument to be connected to a dedicated, grounded 120 or 240 VAC outlet. The SMART 6 should always be operated on a stabilized, constant VAC power supply within ± 10% of the specified level.

    Lift access Lift access

  • Instrument Components

    Front View

    Right Side View Left Side View

    Rear View

    Infrared Air

    Intake filter

    Printer

    (Optional)

    On/Off Switch

    15A Fuses

    Power Cord Receptacle

    USB Ports

    Type A (3)

    Ethernet Connection

    Electronics Air

    Intake Filter

    Magnetron

    Cooling Fan

    Exhaust Assembly

    USB Ports Type B (2)

    USB Port Type A (1)

    Touch Screen

    Isolation Transformer Receptacle

    (Optional)

    Cavity

    Cavity handle

    Balance stem port

    Cavity Air

    Intake Cover

  • Software Icons

    Menu

    Method

    New

    Pause

    Print

    Queue

    Revert

    Right

    Save

    Search

    Statistics

    Trac

    User

    Volume

    Advanced

    Back

    Cursor

    Delete

    Dilution

    Down

    Edit

    Export

    Home

    Import

    Information

    iPower

    Key

    Left

  • System Setup

    6. After removing the shrink wrap from the unit, gently lift the dark gray cavity handle to lift the cover from the instrument base.

    7. Install the balance pan to the balance stem and carefully install the balance stem into the instrument cavity with the top of the stem flush with the cavity floor.

    Insert Pan into Stem Insert Assembly into Balance

    8. Close the instrument cover.

    9. Position the SMART 6 to provide access to the back of the instrument.

    10. Plug the power cord into the SMART 6 and the dedicated electrical receptacle. Connect any cables required for an external balance or transmitting data to a LIMS network or other external database. (Directions to properly transmit data is addressed in the Operation Manual.)

    Note: If a DC Isolator option is to be utilized, remove it from its packaging and follow the instructions included with the option to connect it to the SMART 6.

    11. Reposition the instrument on the workbench facing forward. Find the power switch located on the right side of the instrument, turn it to the ON position.

    Note: CEM Corporation recommends that the power cord be connected to a dedicated AC power outlet and that the power switch remains in the ON position at all times. After 15 minutes of idle time, the SMART 6 assumes a power-saving “sleep” mode.

    12. Once the SMART 6 completes the initial power-up, the instrument Home Screen (seen to the right) will be displayed.

  • 13. Select the System Menu icon in the bottom right corner of the screen.

    14. Select Users.

    15. “Auto Login” can be toggled on and off. Having Auto Login turned on will require the user to choose and log into a user account every time the system is turned on.

    16. Select Add User.

  • 17. Select Name. Using the keypad, enter the desired user name, using a maximum of 16 characters. Press the Hide Keypad icon on the bottom right of the keypad to return to the Add User screen.

    18. Select Administrator. Administrator can be toggled on or off. If toggled on, the user has full Administrator access, and is able to create and edit methods, and make system setting changes. If toggled off, the user only has Basic access, which is only capable of choosing different methods and running samples. While there may be multiple Administrator and Basic users, every system must maintain at least one Administrator.

    Note: Security requires the entry of a password to prevent unauthorized entry of programs into the instrument or unauthorized alteration of program parameters. Once a password is entered and activated, new programs cannot be entered and program parameters cannot be altered without entry of the proper password.

    19. Select Password to enter a password for the user.

    20. Using the keypad, enter the desired password. Once the password is entered, confirm the password. Then select the Hide Keypad icon to return to the Add User screen.

    CAUTION To avoid being unable to enter new programs or alter program parameters, ensure that any activated password is

    recorded or documented for retrieval.

    21. Select Save to save all user information in the instrument software.

  • 22. The software will indicate that an additional user has been entered into the database. Select Close.

    23. After creating the initial user, follow the steps 4-10 to enter any additional users who will operate the instrument.

    24. Select the Home key to return to the Home Screen.

    25. Once at the Home Screen, press the System Menu icon, and then press Logout.

    26. Once at the user login screen, press the name of the user you wish to login as, and then enter the correct password.

  • 27. Select the System Menu icon in the bottom right corner of

    the screen to open the Menu screen.

    28. Select Settings.

    29. Select Localization.

    30. If English is not the preferred language, select Language to scroll through the available system languages.

    31. Select Date Format to enter the desired format for displaying the date (MM/DD/YYYY, DD/MM/YYYY or YYYY/MM/DD).

    32. Select Time Format to enter the desired format for displaying the time (12 Hour or 24 Hour).

  • 33. Next choose the Date/Time tab, and set the correct Date

    and Time.

    34. Select the Back icon to return to the Home Screen.

    35. Select the System Menu icon in the bottom right corner of the screen to open the Menu screen.

    36. Select Video, and watch the videos labelled “SMART 6 Intro” and “How to Run a Sample”

    37. After reviewing the process for running a sample, run the monitor solution provided with the SMART 6, following the Monitor Testing instructions provided in the accessory kit to ensure the SMART 6 is performing within proper specification.

    38. Once the SMART 6 has been validated, and all users are familiar with the system, ensure that all of the methods required for full testing are on the SMART 6. The SMART 6 already contains methods that cover a range of basic products. Choose the One Touch tab to access these methods.

    a. If your sample results do not match or run properly under these methods, visit www.cem.com/smart_6/resource-library.html and log in (see instructions below) for a full library of optimized One Touch Methods

    b. If your sample does not work with any methods from this library, please either contact the CEM Process Applications group, or follow the instructions in the Operation Manual for developing and optimizing your own methods.

    39. Once the correct methods are located, they can be downloaded to a USB stick, which will then be plugged into the USB port on the side of the unit and imported into the SMART 6. To import, choose either the One Touch or Classic library, and choose the Import icon on the top of the screen.

    40. After importing and validating all methods and sample types, the SMART 6 is ready for analysis.

    http://www.cem.com/smart_6/resource-library.html

  • 41. Please register your system by going to www.cem.com and selecting “ACCOUNT” from the top right corner. Registration gives you access to download One Touch Methods, software updates, method notes, replacement part lists for your system, and more.

    a. For new logins, select “Signup” from the menu and follow the instructions. Name, contact information, and unit serial numbers are required for a new login.

    b. For existing logins, login and update your profile with your new serial number to gain access to owner content

    42. Once your product is registered, please allow up to 24 hours for your settings to update. To find your owner resources, click on the resource library tab of your product.

    a. Need help? Contact CEM: [email protected]

    http://www.cem.com/