installation and operation manual - donaldson company · donaldson company, inc. health precaution...

24
Donaldson ® Ultrafilter ® Steel Housing (SH) Industrial Filter Models SH Standard (STD): 0065STD, 0085STD, 0115STD, 0180STD, 0255STD, 0355STD, 0455STD, 0685STD, 0920STD, 1200STD, 1550STD, and 2200STD Models SH Superplus (SP): 0065SP, 0085SP, 0115SP, 0180SP, 0255SP, 0355SP, 0455SP, 0685SP, 0920SP, 1200SP, 1550SP, and 2200SP IOM AG1206501 Revision 1 This manual is property of the owner. Leave with the unit when set-up and start- up are complete. Donaldson Company reserves the right to change design and specifications without prior notice. Installation and Operation Manual Installation, Operation, and Service Information ® This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Illustrations are for reference only as actual product may vary.

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Page 1: Installation and Operation Manual - Donaldson Company · Donaldson Company, Inc. Health Precaution - Nitrogen is an inert gas that can cause suffocation or oxygen deprivation if leaking

Donaldson® Ultrafilter®

Steel Housing (SH) Industrial FilterModels SH Standard (STD): 0065STD, 0085STD, 0115STD, 0180STD, 0255STD, 0355STD, 0455STD, 0685STD, 0920STD, 1200STD, 1550STD, and 2200STD

Models SH Superplus (SP): 0065SP, 0085SP, 0115SP, 0180SP, 0255SP, 0355SP, 0455SP, 0685SP, 0920SP, 1200SP, 1550SP, and 2200SP

IOM AG1206501Revision 1

This manual is property of the owner. Leave with the unit when set-up and start-up are complete. Donaldson Company reserves the right to change design and specifications without prior notice.

Installationand Operation Manual

Installation, Operation, and Service Information

®

This is the safety alert symbol. It is used to

alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

Illustrations are for reference only as actual product may vary.

Page 2: Installation and Operation Manual - Donaldson Company · Donaldson Company, Inc. Health Precaution - Nitrogen is an inert gas that can cause suffocation or oxygen deprivation if leaking

Donaldson Company, Inc.

Health Precaution - Nitrogen is an inert gas that can cause suffocation or oxygen deprivation if leaking into an enclosed area. It is therefore important to check

nitrogen tanks and piping for leaks and always vent nitrogen to the outside of buildings. Failure to comply may lead to severe personal injury or death.

General Safety Procedures

Improper installation, operation, or maintenance may contribute to conditions in the work area or facility that could result in personal injury and product or property damage. Check that all equipment is properly selected and sized for the intended use.

Consult and comply with national and local codes relating to fire or explosion and all other appropriate codes when determining the location and operation of this equipment.

Safe and efficient operation of the unit depends on proper installation.

Authorities with jurisdiction should be consulted before installing to verify local codes and installation procedures. In the absence of such codes, install unit according to the National Electric Code, NFPA No. 70-latest edition.

A qualified installation and service agent must complete installation and service of this equipment.

DO NOT weld on / to pressure vessel or modify it in any way.

DO NOT remove, modify, or adjust protective or safety devices.

Lock out power supply and depressurize system before performing maintenance or service work.

DO NOT operate the equipment with the control panel door open.

For optimum performance, use only Donaldson Compressed Air & Gas replacement parts.

For information and notes specific to a custom designed and built unit, reference the drawing package provided with it.

Page 3: Installation and Operation Manual - Donaldson Company · Donaldson Company, Inc. Health Precaution - Nitrogen is an inert gas that can cause suffocation or oxygen deprivation if leaking

SH Industrial Steel Filters, Models 0065 - 2200

i

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE is used to address practices not related to personal injury.NOTICE

Data Sheet

Model Number _______________________________ Serial Number__________________________________

Ship Date ____________________________________ Installation Date ________________________________

Customer Name

Address

Filter Type

Accessories

Other

Contents

Rating and Specification Information - SH Standard (STD) Housing ........................................................1

Capacity Correction Factors .................................1Element Data .......................................................1

Rating and Specification Information - SH Super-plus (SP) Housing ....................................................2

Capacity Correction Factors .................................2Element Data .......................................................2

Description..............................................................3Industrial Filter Element Types: ...........................3

Purpose and Intended Use .......................................5Installation Codes and Procedures...........................5

Unit Location .......................................................5Lifting Information .............................................5

Standard Equipment................................................6Preliminary Start-Up Checklist ................................6Service Information .................................................6

Maintenance ........................................................6Filter Housing / Filter Element Installation ...........7Filter Replacement .............................................11Filter Access Door Swing Clearance ...................13SH Housing Dimensions Table (in inches) ..........14

Troubleshooting ....................................................16Replacement Parts List ..........................................17Service Notes .........................................................19

Page 4: Installation and Operation Manual - Donaldson Company · Donaldson Company, Inc. Health Precaution - Nitrogen is an inert gas that can cause suffocation or oxygen deprivation if leaking

Donaldson Company, Inc.

1

Capacity Correction Factors

1 Capacity based on 100 psig inlet pressure.

2 Clearance as measured from the floor/surface to the bottom of the the drain.

3 At inlet concentration of 3 ppm.4 50 μm available upon request.

Element Data

Notes• SHStandardfilterhousingsincludeanEconometerdifferentialpressuregauge.• SHStandardfilterhousingsincludeafloat-typecondensatedrain.• AllSHfilterhousingsincludeasightglass.• Maximuminletairtemperature:150°F(65.6°C).Consultfactoryforhigheroperatingtemperatures.• Maximuminletairpressure:150psig(10.3Bar)standard.• Finish:Bluepolyesterresin.• CRNnumbersareavailableforallhousingsonrequest.• Suppliedwithsilicone-freeo-rings.Silicone-freehousingandelementassembliesareavailable--consult

factory.

System Air Pressure (psig) 15 30 45 60 75 90 100 115 130 150 160 175 190 200 220 250

Correction Factor 0.25 0.36 0.5 0.6 0.75 0.9 1 1.1 1.2 1.4 1.5 1.6 1.75 1.9 2 2.1

Type Initial Δp(psid)

ParticleSize

Efficiency Residual Oil Content3

Application

FF Fine Filter 0.7 0.01 μm 99.999% 0.1 ppm Coalescing/ParticulateMF Micro Filter 1.2 0.01 μm 99.99998% 0.03 ppm Coalescing/ParticulateSMF Sub Micro Filter 1.7 0.01 μm 99.99999% <0.01 ppm Coalescing/Particulate

PE 0.4 25 μm4 Absolute N/A Particulate

HousingModel Number Item Number

Capacity1

(scfm)Connection

(FNPT/ANSI)

Dimensions (in.)

Weight (lb.)(without element)

Element

Height Width Clearance2 Size QtySH0065STD

945340 650 2-in FLG 42 10 3 83 1530 1

SH0085STD 945440 850 2 1/2-in FLG 47 10 6 92 2030 1

SH0115STD 945540 1150 3-in FLG 56 13 15 129 3030 1

SH0180STD 945640 1800 4-in FLG 51 18 4 207 2030 3

SH0255STD 945740 2550 4-in FLG 62 18 14 240 3030 3

SH0355STD 945840 3550 6-in FLG 55 22 5 321 2030 4

SH0455STD 945940 4550 6-in FLG 67 22 13 337 3030 4

SH0685STD 946040 6850 6-in FLG 68 24 12 534 3030 6

SH0920STD 946140 9200 8-in FLG 73 29 11 647 3030 8

SH1200STD 946240 12000 8-in FLG 76 29 9 834 3030 13

SH1550STD 946340 15500 10-in FLG 77 32 9 1016 3030 15

SH2200STD 946440 22000 10-in FLG 82 40 18 2258 3030 27

Rating and Specification Information - SH Standard (STD) Housing

Page 5: Installation and Operation Manual - Donaldson Company · Donaldson Company, Inc. Health Precaution - Nitrogen is an inert gas that can cause suffocation or oxygen deprivation if leaking

SH Industrial Steel Filters, Models 0065 - 2200

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Rating and Specification Information - SH Superplus (SP) Housing

HousingModel Number Item Number

Capacity1

(scfm)Connection

(FNPT/ANSI)

Dimensions (in.)

Weight (lb.)(without element)

Element

Height Width Clearance2 Size QtySH0065SP

945340 650 2-in FLG 42 10 3 83 1530 1

SH0085SP 945440 850 2-1/2-in FLG 48 10 6 92 2030 1

SH0115SP 945540 1150 3-in FLG 57 13 14 129 3030 1

SH0180SP 945640 1800 4-in FLG 53 18 4 207 2030 3

SH0255SP 945740 2550 4-in FLG 66 18 10 240 3030 3

SH0355SP 945840 3550 6-in FLG 58 22 4 321 2030 4

SH0455SP 945940 4550 6-in FLG 70 22 9 337 3030 4

SH0685SP 946040 6850 6-in FLG 71 24 8 534 3030 6

SH0920SP 946140 9200 8-in FLG 77 29 7 647 3030 8

SH1200SP 946240 12000 8-in FLG 80 29 7 834 3030 13

SH1550SP 946340 15500 10-in FLG 81 32 7 1016 3030 15

SH2200SP 946440 22000 10-in FLG 86 40 14 2258 3030 27

Notes• AllSHSuperplusfilterhousingsincludeanEconomizerdifferentialpressuregauge.• AllSHSuperplusfilterhousingsincludeanUltramatUFM-Tzeroairlosscondensatedrainvalve.• AllSHfilterhousingsincludeasightglass.• Maximuminletairtemperature:150°F(65.6°C).Consultfactoryforhigheroperatingtemperatures.• Maximuminletairpressure:150psig(10.3Bar)standard.• Finish:Bluepolyesterresin.• CRNnumbersareavailableforallhousingsonrequest.• Suppliedwithsilicone-freeo-rings.Silicone-freehousingandelementassembliesareavailable--consult

factory.

Capacity Correction Factors

Element Data

System Air Pressure (psig) 15 30 45 60 75 90 100 115 130 150 160 175 190 200 220 250

Correction Factor 0.25 0.36 0.5 0.6 0.75 0.9 1 1.1 1.2 1.4 1.5 1.6 1.75 1.9 2 2.1

Type Initial Δp(psid)

ParticleSize

Efficiency Residual Oil Content3

Application

FF Fine Filter 0.7 0.01 μm 99.999% 0.1 ppm Coalescing/ParticulateMF Micro Filter 1.2 0.01 μm 99.99998% 0.03 ppm Coalescing/ParticulateSMF Sub Micro Filter 1.7 0.01 μm 99.99999% <0.01 ppm Coalescing/Particulate

PE 0.4 25 μm4 Absolute N/A Particulate

1 Capacity based on 100 psig inlet pressure.

2 Clearance as measured from the floor/surface to the bottom of the the drain.

3 At inlet concentration of 3 ppm.4 50 μm available upon

request.

Page 6: Installation and Operation Manual - Donaldson Company · Donaldson Company, Inc. Health Precaution - Nitrogen is an inert gas that can cause suffocation or oxygen deprivation if leaking

Donaldson Company, Inc.

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Description

The SH Industrial Filter is designed for use in systems where filtration of compressed gas is required. Other filtration applications include liquid aerosols as well as particulates, depending on the installation configuration. These filters are carbon steel housings with a standard design pressure of 150psigat450°F.Thehousingcontainsportstoaccommodate a differential pressure gauge and liquid drain (see Optional Equipment / Accessories Manuals). Additionally, the filter housing’s lower swinging filter access door is designed to ease filter servicing. Any model with a vessel that is larger than 6 inches in (internal) diameter are ASME code- stamped.

These cost effective filters are designed to maximize airflow with minimum pressure loss. The housings are equipped with connections to accommodate any of Donaldson’s industrial filter elements to meet specific application requirements; specifically the UltrapolyPE,UltraporexSB,UltradepthFF,MF,orSMF, and the Ultrac AK. All industrial filter element varieties are epoxy resin bonding and contain aluminum end caps and O-rings that are free of silicone and potting compounds.

Industrial Filter Element Types:

Ultrapoly PE – The ultrapoly prefilter contains highly porous, sintered polyethylene filter medium.

• Particulate

• Absoluteparticleretentiondownto25μm (50μm available upon request).

• Temperaturerange(constant)-4°Fto176°F

• Regenerable

Ultraporex SB – The Ultraporex filter contains highly porous sintered bronze media.

• Particulate

• Absoluteretentiondownto5μm,25μm, or 50μm.

• Temperaturerange(constant):-4°Fto248°F

• Regenerable

Ultradepth FF, MF, SMF – Contains binder free 3D micro-fiber fleece Ultrair from glassfiber.

• Particulate/Coalescing

• RetentionRateto0.01μm particles FF: 99.999% MF: 99.99998% SMF: 99.99999%

• Outerfoamsock Blownpolyurethanefoamsockto176°F HT/CRsockto248°F HT/NXsockto356°F

• Binderfreeborosilicatemedium

• Inner/OuterStainlessSteelsupportsleeves

Ultrac AK – Adsorption filter for the removal of oil vapor and other hydrocarbons.

• Adsorptionefficiencyiscontaminant dependent.

• Finegroundactivatedcarbonembedded between binder free micro-fiber fleece.

• Inner/OuterStainlessSteelsupportsleeve

• Temperaturerange: Recommended:50°F–104°F Maximum:140°F

Page 7: Installation and Operation Manual - Donaldson Company · Donaldson Company, Inc. Health Precaution - Nitrogen is an inert gas that can cause suffocation or oxygen deprivation if leaking

SH Industrial Steel Filters, Models 0065 - 2200

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filter element

gasket

sight glass

economizer

bolt Torx T20

connectingplate

flat seal

econometer

1/4-in screw connector

automatic mechanicalcondensatedrain (option)

automatic electroniccondensate drain (option)

drain plug

o-ring

nut

bolt

open access door

upper assembly

ball valveball valve

1/4-in screw connector

hose

Functional Components

Functional Components

Page 8: Installation and Operation Manual - Donaldson Company · Donaldson Company, Inc. Health Precaution - Nitrogen is an inert gas that can cause suffocation or oxygen deprivation if leaking

Donaldson Company, Inc.

5

Purpose and Intended Use

The SH Industrial Steel Filters may only be used for their intended purpose, which is to separate condensate, particles, and oil mist from compressed air.

Misuse or modification of this equipment may result in

personal injury.

Do not misuse or modify.

Inspection on Arrival1. Inspect unit on delivery.

2. Report any damage to the delivery carrier.

3. Request a written inspection report from the Claims Inspector to substantiate claim.

4. File claims with the delivery carrier.

5. Compare unit received with description of product ordered.

6. Report incomplete shipments to the delivery carrier and your Donaldson representative.

7. Remove crates and shipping straps if applicable. Remove loose components and accessory packages before lifting unit from truck.

Installation Codes and Procedures

This product should be operated only from the type

of power source specified. If unsure of the type of power supply for the desired outlet, consult a local power company. Failure to comply may result in personal injury and/or property damage.

Follow proper lock out/tag out procedures before performing service or maintenance work.

Electrical installation must be performed by a qualified electrician and comply with all applicable national and local codes.

1. Safe and efficient operation of the unit depends on proper installation.

2. A qualified installation and service agent should complete installation and service of this equipment.

3. All shipping materials, including shipping covers, must be removed from the unit prior to, or during unit installation.

Failure to remove shipping materials from the unit will

compromise unit performance.

Unit Location

1. Proper clearance must be maintained between the bottom of the steel housing and floor/surface to allow filter service. See Filter Access Door Swing Clearance section on pages 16-17.

Lifting Information

Failure to lift the unit correctly can result in severe personal

injury or property damage.

Use appropriate lifting equipment and adopt all safety precautions needed for moving and handling the equipment.

A hand cart, forklift or crane is recommended for unloading and installation.

Lift unit by lifting lugs and frame only. Do not lift by piping.

1. Use all lifting points provided.

2. Use clevis connectors, not hooks, on lifting slings.

3. Only lift unit under support frame/base by using the fork lift openings provided. Do not lift by piping.

4. Check the Rating and Specification Information on Pages 4-5 for approximate weight to ensure adequate lift truck capacity.

5. Allow only qualified operators to lift the equipment.

6. Refer to applicable OSHA regulations and local codes when using cranes, forklifts, and other lifting equipment.

NOTICE

Page 9: Installation and Operation Manual - Donaldson Company · Donaldson Company, Inc. Health Precaution - Nitrogen is an inert gas that can cause suffocation or oxygen deprivation if leaking

SH Industrial Steel Filters, Models 0065 - 2200

6

Standard Equipment

Standard equipment consists of the SH filter housing, pressure vessel, sight glass, and filter elements. For drain equipment and differential pressure gauge, reference separate accessory manuals.

Preliminary Start-Up Checklist

1. Check that all connections are properly secured.

2. Check that all optional accessories are installed properly and secured.

3. Slowly apply pressure to the system by first opening the downstream valve.

Unit can be equipped with various components.

Ensure the operating over-pressures and temperatures for the components are within the specified range.

4. Information is provided in the relevant operating instructions and also from the type plate on the unit or its components.

5. Information is provided in the relevant operating instructions for the start-up of components.

Service Information

Prior to performing service or maintenance work on the SH

filter housing, perform the following steps to avoid personal injury and/or property damage:

Disconnect compressed air supply to filter housing.

Lock out all valves that supply compressed air to the filter housing.

Depressurize the system.

Maintenance

The filter elements must be changed at regular intervals every 6 months at a minimum or when the maximum differential pressure exceeds the allowable limit as indicated by the econometer or economizer display. The gasket and filter should be changed at the same time.

Always change the activated charcoal filter at the same time as other filter elements of the same treatment line.

Reset the economizer with the Reset button (see the “economizer” operating instructions).

NOTICE

Page 10: Installation and Operation Manual - Donaldson Company · Donaldson Company, Inc. Health Precaution - Nitrogen is an inert gas that can cause suffocation or oxygen deprivation if leaking

Donaldson Company, Inc.

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economizer

econometer

180 180

180

o

o

o

mounting bracket

mountingbrackethardware

low pressure(green zone)

high pressure(red zone)

Differential Pressure Gauge Orientation

condensate

clearance for filter replacement(see clearance table)

particles

2. Provide enough clearance between the bottom of SH filter housing and floor/surface to allow proper filter service. For proper clearance, see Filter Access Door Swing Clearance.

3. Orient the differential pressure gauge to match airflow direction with airflow direction of the unit connection.

Rotate the gauge by loosening the screws in the mounting bracket. Secure screws when gauge is in proper position.

Green zone indicates low pressure and red zone indicates

high pressure.

Filter Housing Orientation (Front View)

Filter Access Door Clearance

Filter Housing Orientation (Back View)

Filter Housing / Filter Element Installation

1. Orient and install the designated SH housing based on the desired function:

Coalescing function - Install coalescing inlet into the elbow portion of the housing inlet so air flows from the inside of the elements to the outside.

Particulate function - Install particulate inlet towards the internal deflector plate inside the housing so the air flow is from the outside of the elements to the inside.

NOTICE

Page 11: Installation and Operation Manual - Donaldson Company · Donaldson Company, Inc. Health Precaution - Nitrogen is an inert gas that can cause suffocation or oxygen deprivation if leaking

SH Industrial Steel Filters, Models 0065 - 2200

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0 psi

4. Shut off the pressure valve to 0 psi for filter element replacement.

5. Plumb the filter housing to the connecting piping while ensuring the connection is level.

Pressure Valve Adjustment

6. Open the filter access door on the housing by removing the nuts from the bolts.

7. Swing open the filter access door.

Filter Housing Connection

8. Open the top of filter bag without removing filter to protect it against contamination during handling.

9. Exposing top of filter in bag, apply petroleum-based lubricant to the filter o-ring.

filter access door

nut

bolt

Filter Access Door Opening

O2

Filter O-Ring Lubricant Application

Page 12: Installation and Operation Manual - Donaldson Company · Donaldson Company, Inc. Health Precaution - Nitrogen is an inert gas that can cause suffocation or oxygen deprivation if leaking

Donaldson Company, Inc.

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Filter Access Door Closure

retaining nutrod

filter element

filter element

gasket

filter accessdoor (shown unhingedfor illustrative purposes)

10. Open the bottom of the filter bag and expose the bottom of filter element and install the retaining nut on the rod.

Filter Installation

11. Remove bag from the filter element.

12. Install gasket to the filter housing.

13. Close and secure the filter access door with the bolts and washers.

Filter Gasket Installation

Filter Bag Removal

Page 13: Installation and Operation Manual - Donaldson Company · Donaldson Company, Inc. Health Precaution - Nitrogen is an inert gas that can cause suffocation or oxygen deprivation if leaking

SH Industrial Steel Filters, Models 0065 - 2200

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housingplate

filterelementlabel

14. Install the filter element label onto the housing plate as shown.

Filter Label Placement

1 .2 .

15. Re-open downstream pressure valve to normal operation level.

16. Re-open upstream pressure valve to normal operation level.

17. Filter element installation complete.

Pressure Valve Release

Page 14: Installation and Operation Manual - Donaldson Company · Donaldson Company, Inc. Health Precaution - Nitrogen is an inert gas that can cause suffocation or oxygen deprivation if leaking

Donaldson Company, Inc.

11

1 .2 .

010

psi

P ow e r

A larm

Te st

Filter Replacement

Prior to performing service or maintenance work on the SH filter housing, perform the following steps to avoid personal injury and/or property damage:

• Disconnectcompressedairsupplytofilterhousing.

• Lockoutallvalvesthatsupplycompressedairto the filter housing.

• Depressurizethesystem.

1. When prompted by the warning LED on the differential pressure gauge, proceed to change the filter element.

2. Reduce the air pressure to the lowest possible setting.

Warning LED Filter Replacement

Air Pressure Valve Setting

Drain Devices

3. Eliminate water from the pressure vessel by activating the appropriate drain device:

Ultra Mat Zero Loss Drain - Press bottom button.

Float Drain - Rotate the knob.

Drain Plug - Rotate nut.

e c o n o m iz e r

e c o n o m e t e r

Page 15: Installation and Operation Manual - Donaldson Company · Donaldson Company, Inc. Health Precaution - Nitrogen is an inert gas that can cause suffocation or oxygen deprivation if leaking

SH Industrial Steel Filters, Models 0065 - 2200

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gasket

filter housing

filter

gasket

filter housing

filter

5. Open the filter access door on the housing by removing the nuts from the bolts.

6. Swing open the filter access door.

7. Remove and dispose of the dirty filter and gasket from the filter housing.

Filter Element Removal

Filter Element Installation

8. Follow steps 8 - 17 of “Filter House / Filter Element Installation” procedure to install a new filter.

010

psi

4. Wait until the vessel is completely drained as indicated by a 0 psi on the pressure gauge.

Air Pressure Valve Setting

Page 16: Installation and Operation Manual - Donaldson Company · Donaldson Company, Inc. Health Precaution - Nitrogen is an inert gas that can cause suffocation or oxygen deprivation if leaking

Donaldson Company, Inc.

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B

K

F

D

N

S

IC

K

G

D

P

T

J

A

K

E

D

M

R

H

SH Filter Housing with Drain Plug

SH Filter Housing with Manual Condensate Drain SH Filter Housing with Auto Condensate Drain

Filter Access Door Swing Clearance

The following illustrations show filter access door swing clearances by drain configuration. Find the appropriate model number on the table to determine the proper clearance between the bottom of the filter access door and floor/surface for proper SH filter housing installation.

Page 17: Installation and Operation Manual - Donaldson Company · Donaldson Company, Inc. Health Precaution - Nitrogen is an inert gas that can cause suffocation or oxygen deprivation if leaking

SH Industrial Steel Filters, Models 0065 - 2200

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Item Description SH0065 SH0085 SH0115 SH0180 SH0255 SH0355 SH0455 SH0685 SH0920 SH1200 SH1550 SH2200

A Height 33.38 38.93 47.67 43.66 53.93 46.12 58.12 59.46 65.00 67.69 68.67 73.55

B Height w/UFM-P 41.2746.82 55.68

50.99 61.95 54.26 66.26 67.35 73.01 75.83 76.81 81.69

C Height w/UFM-T 41.86 47.40 57.01 52.32 65.45 57.76 69.76 70.85 76.51 79.33 80.31 85.19

D Flange to Flange 10.00 10.00 13.00 18.00 18.00 22.00 22.00 24.00 29.00 29.00 32.00 40.00

ESwing Clearance Height

30.83 36.37 43.22 39.53 49.69 42.37 54.42 58.54 64.08 67.80 67.10 73.96

FSwing Clearance Height w/UFM-P

37.62 43.17 50.27 45.05 55.90 47.25 59.51 61.13 65.41 67.96 67.76 76.83

GSwing Clearance Height w/UFM-T

38.33 43.88 51.63 46.39 59.15 50.46 62.46 64.26 68.50 71.03 70.15 80.83

HSwing Clearance Width

13.52 13.52 15.18 18.24 19.00 20.83 20.83 24.89 25.99 30.56 32.30 39.82

ISwing Clearance Width w/UFM-P

20.85 20.85 22.51 25.57 26.32 28.16 28.16 32.22 35.82 37.89 39.63 47.15

JSwing Clearance Width w/UFM-T

21.43 21.43 23.84 26.90 29.82 31.66 31.66 35.72 39.33 41.39 43.13 50.65

KConnection Size (NPT)

2 2.5 3 4 4 6 6 6 8 8 10 10

LElement Size (Qty)

15/30 (1)

20/30 (1)

30/30 (1)

20/30 (3)

30/30 (3)

20/30 (4)

30/30 (4)

30/30 (6)

30/30 (8)

30/30 (13)

30/30 (15)

30/30 (27)

MMin. Mounting Height

35.84 46.38 62.22 45.10 65.38 45.56 67.56 66.87 69.88 69.88 67.88 80.83

NMin. Mounting Height w/UFM-P

37.62 46.38 62.22 45.10 65.38 47.25 67.56 66.87 69.88 69.88 67.88 80.83

PMin. Mounting Height w/UFM-T

38.33 46.38 62.22 46.39 65.38 50.46 67.56 66.87 69.88 71.03 70.15 80.83

RMin. Ground Clearance

8.42 13.42 22.38 10.51 20.51 10.04 20.04 18.35 17.79 16.10 15.42 24.74

SMin. Ground Clearance w/UFM-P

2.32 5.53 14.37 3.18 12.49 3.58 11.90 10.47 9.77 7.96 7.27 16.60

SH Housing Dimensions Table (in inches)

Page 18: Installation and Operation Manual - Donaldson Company · Donaldson Company, Inc. Health Precaution - Nitrogen is an inert gas that can cause suffocation or oxygen deprivation if leaking

Donaldson Company, Inc.

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This Page Intentionally Left Blank

Page 19: Installation and Operation Manual - Donaldson Company · Donaldson Company, Inc. Health Precaution - Nitrogen is an inert gas that can cause suffocation or oxygen deprivation if leaking

SH Industrial Steel Filters, Models 0065 - 2200

16

Problem Probable Cause Remedy

Low air pressure downstream or high pressure drop across the SH filter housing

Filter element plugged or dirt restricting flow.

Check and replace filter element.

Float drain or Zero-loss condensate drain obstructed with dirt or broken.

Remove and clean drain and filter housing bottom. Repair or replace drain.

Compressor oil downstream of SH filter housing

Check filter condensate drain for failure.

Remove and clean drain and filter housing bottom. Repair or replace drain.

Failed or plugged filter element.

Check filter element and replace element.

Air compressor injecting too much oil into the airstream.

Check air compressor for oil leakage into the air stream. Check air/oil separator element for failure.

Excessive compressed air leaking from filter housing

Float drain or Zero-loss condensate drain obstructed with dirt or broken.

Remove and clean drain and filter housing bottom. Repair or replace drain.

Blownfilterhousingflangegasket.

Replace filter housing flange gasket.

Troubleshooting

Page 20: Installation and Operation Manual - Donaldson Company · Donaldson Company, Inc. Health Precaution - Nitrogen is an inert gas that can cause suffocation or oxygen deprivation if leaking

Donaldson Company, Inc.

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Replacement Parts List

drain plug (reference only)

o-ring (reference only)

nut (reference only)

open access door(reference only)

upper assembly (reference only)

1-3

1-1

1-2

1-4

1-5

1-61-7

1-5

filter element(reference only)

SH Steel Filter Assembly

Page 21: Installation and Operation Manual - Donaldson Company · Donaldson Company, Inc. Health Precaution - Nitrogen is an inert gas that can cause suffocation or oxygen deprivation if leaking

SH Industrial Steel Filters, Models 0065 - 2200

18

Item Part Number Description Model1 1C301316 Economizer (Differential Pressure Gauge) All

2 1C301165 Econometer (Differential Pressure Gauge) All

3 AG1069601 Sight Glass All

4 AG1080001 Housing Gasket SH 0065, 0085

AG1079201 Housing Gasket SH 0115

AG1069301 Housing GasketSH 0180, 0255, 0355, 0455

AG1079401 Housing Gasket SH 0685

AG1079501 Housing Gasket SH 0920

AG1079601 Housing Gasket SH 1200

AG1079701 Housing Gasket SH 1550

AG1079801 Housing Gasket SH 2200

5 AG1080701BallValve,MechanicalorElectronicCondensate Drain

All

6 1C300340-63Automatic Mechanical Condensate Drain (UFM-P)

All

7 1C333104-63Automatic Electronic Condensate Drain (UFM-T1)

SH 0065, 0085

1C333204-63Automatic Electronic Condensate Drain (UFM-T20)

SH 0115, 0180

1C334300-63Automatic Electronic Condensate Drain (UFM-T100)

SH 0255, 0355, 0455, 0685, 0920, 1200, 1550, 2200

Page 22: Installation and Operation Manual - Donaldson Company · Donaldson Company, Inc. Health Precaution - Nitrogen is an inert gas that can cause suffocation or oxygen deprivation if leaking

Donaldson Company, Inc.

19

Date Service Performed Notes

Service Notes

Page 23: Installation and Operation Manual - Donaldson Company · Donaldson Company, Inc. Health Precaution - Nitrogen is an inert gas that can cause suffocation or oxygen deprivation if leaking
Page 24: Installation and Operation Manual - Donaldson Company · Donaldson Company, Inc. Health Precaution - Nitrogen is an inert gas that can cause suffocation or oxygen deprivation if leaking

Donaldson Compressed Air & Gas Warranty

Donaldson Company, Inc. warrants its Compressed Air & Gas products are free from defects in materials and workmanship for one year from date of invoice. The Donaldson Company, Inc. Warranty excludes damages due to: corrosion, lack of proper maintenance, incorrect installation, modification, or misapplication of equipment. Routine maintenance as required under normal operation are not covered under warranty. After Donaldson Company, Inc. has been given adequate opportunity to remedy any defects in material or workmanship in accordance with Donaldson Company, Inc. Warranty Policy and Procedures, Donaldson Company Inc. retains the sole option to accept the return of the goods, with freight paid by the purchaser, and to refund the purchase price for the goods after confirming the goods are returned undamaged and in usable condition. Such a refund will be the full extent of Donaldson Company, Inc’s liability. Donaldson Company, Inc. shall not be liable for any other costs, expenses or damages whether direct, indirect, special, incidental, consequential or otherwise. The terms of this warranty may be modified only by a special warrantydocumentsignedbyDirector,GeneralManagerorVicePresidentofDonaldsonCompany,Inc.THERE EXIST NO OTHER REPRESENTATIONS, WARRANTIES OR GUARANTEES EXCEPT AS STATED IN THIS PARAGRAPH AND ALL OTHER WARRANTIES INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WHETHER EXPRESS OR IMPLIED ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED.

Parts and ServiceFor genuine Donaldson replacement filters

and parts, call the Parts Express Line.

800-543-3634 USA800-343-3639 within Mexico

www.donaldson.comFor faster service, have unit’s model and serial number,

part number, description, and quantity available.

Donaldson Company, Inc.Compressed Air & GasP.O.Box1299Minneapolis, MN [email protected]

®

© 2007 Donaldson Company, Inc. Printed in USA IOM AG1206501, Revision 1 November 2008

Donaldson Company, Inc. is a leading designer and manufacturer of filtration systems and components. The Donaldson AirCel and Ultrafilter brands are among the largest providers of compressed air and gas purification equipment in the world, backed by numerous patents and product innovations.