install intelsteer power saver device competent technician safety precautions install and tune-up...
TRANSCRIPT
![Page 1: Install IntelSteer Power Saver Device Competent Technician Safety Precautions Install and tune-up according to installation manual instructions Intelsteer](https://reader035.vdocuments.mx/reader035/viewer/2022062516/56649dc45503460f94ab6b44/html5/thumbnails/1.jpg)
Install IntelSteer Power Saver Device
• Competent Technician
• Safety Precautions
• Install and tune-up according to installation manual instructions
Intelsteer Power Saver
![Page 2: Install IntelSteer Power Saver Device Competent Technician Safety Precautions Install and tune-up according to installation manual instructions Intelsteer](https://reader035.vdocuments.mx/reader035/viewer/2022062516/56649dc45503460f94ab6b44/html5/thumbnails/2.jpg)
EARTH(Electrical Ground)
Motor
K2 K1
K3
Optional ReversingContactor.
Contactor
Bypass contactor
3 Phase Supply
U V W
L1 L2 L3
EARTH
Intersteer Power Saver
MotorOverload
Semiconductor Fuses (if fitted).
Wiring Diagram
![Page 3: Install IntelSteer Power Saver Device Competent Technician Safety Precautions Install and tune-up according to installation manual instructions Intelsteer](https://reader035.vdocuments.mx/reader035/viewer/2022062516/56649dc45503460f94ab6b44/html5/thumbnails/3.jpg)
110V/230V
Control Supply
K1
TT
Powerboss
CONN7A
1234
overload
Start
FAN(if fitted)
stop
RL1 operation relay
CONN5
123456
RL2 Programmable relay
CONN6
123456
Basic Connection
Control line
![Page 4: Install IntelSteer Power Saver Device Competent Technician Safety Precautions Install and tune-up according to installation manual instructions Intelsteer](https://reader035.vdocuments.mx/reader035/viewer/2022062516/56649dc45503460f94ab6b44/html5/thumbnails/4.jpg)
• What is slip-ring motor?
• Why to use slip-ring motors?
• How to start slip-ring motors?
• Can we remove rotor resistance?
Slip Ring Motor
Control Line
![Page 5: Install IntelSteer Power Saver Device Competent Technician Safety Precautions Install and tune-up according to installation manual instructions Intelsteer](https://reader035.vdocuments.mx/reader035/viewer/2022062516/56649dc45503460f94ab6b44/html5/thumbnails/5.jpg)
Connection method for slip-ring motors
Connection method for slip-ring motors
U V W
L1 L2 L3
V
E
U W
D F
Earth
CONN7A
1234
Wiring terminal 1Connect in 415V operation status
Intelsteer motor
Motor Overload Semiconductor Fuses(If Fitted)
CONN11 2 3 4 5 6 7 8 9
FAN(If Fitted)
(FAN voltage)110 or
230VAC
CONN61 2 3 4 5 6
RL2
3 Phase Supply
overload
start
stop
K1
control line power supply
TT
Wiring Diagram
![Page 6: Install IntelSteer Power Saver Device Competent Technician Safety Precautions Install and tune-up according to installation manual instructions Intelsteer](https://reader035.vdocuments.mx/reader035/viewer/2022062516/56649dc45503460f94ab6b44/html5/thumbnails/6.jpg)
• Time-counter should be at minimum value
• What to do if correction failed?
• Relay RL2 is set to be fault one
Y / Connection
Control line
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Earth(ElectricaGround)
MotorOverload
Line
RL2
TT
L1 L2 L3
Isolator
K3
CONN11 2 3 4 5 6 7 8 9
U V W Earth
Intelsteer motor
CONN7A
1234
CONN61 2 3 4 5 6
FAN(if fitted)110 or
K3 K1 K2
U1 W1
W2U2 V2
Y / connection
Control line
![Page 8: Install IntelSteer Power Saver Device Competent Technician Safety Precautions Install and tune-up according to installation manual instructions Intelsteer](https://reader035.vdocuments.mx/reader035/viewer/2022062516/56649dc45503460f94ab6b44/html5/thumbnails/8.jpg)
Install IntelSter Power Saver Devices
• Verify matching current voltage and horse power
• Ensure the IntelSteer electronic fan has matching voltage requirements
• Please contact the Suppliers if there are any questions
• Please read the installation manuals carefully!
Intelsteer Power Saver
![Page 9: Install IntelSteer Power Saver Device Competent Technician Safety Precautions Install and tune-up according to installation manual instructions Intelsteer](https://reader035.vdocuments.mx/reader035/viewer/2022062516/56649dc45503460f94ab6b44/html5/thumbnails/9.jpg)
Install IntelSter Power Saver
Scenario 1• Protection shell for IntelSteer is IP20 – Must be used on the
wall. Equip with sealed pipeline cabinet when it is over 75kW
• For heat dispersion purpose, as a minimum requirements, 30kw or below must leave 100mm space. For 30kw or above must leave 150mm space.
Intelsteer Power Saver
![Page 10: Install IntelSteer Power Saver Device Competent Technician Safety Precautions Install and tune-up according to installation manual instructions Intelsteer](https://reader035.vdocuments.mx/reader035/viewer/2022062516/56649dc45503460f94ab6b44/html5/thumbnails/10.jpg)
Install IntelSter Power Saver
Scenario 2• If higher IP standards must be met, InstelSteer should
be installed in extra pipe enclosure
• Heat fan must be installed in the Pipe Ensure to ensure the operating temperature if under 45ºC for IntelSteer
Intelsteer Power Saver
![Page 11: Install IntelSteer Power Saver Device Competent Technician Safety Precautions Install and tune-up according to installation manual instructions Intelsteer](https://reader035.vdocuments.mx/reader035/viewer/2022062516/56649dc45503460f94ab6b44/html5/thumbnails/11.jpg)
Install IntelSter Power Saver
Extra Accessories Needed• Isolator• Fuse• Contactor• Motor overload
Intelsteer Power Saver
![Page 12: Install IntelSteer Power Saver Device Competent Technician Safety Precautions Install and tune-up according to installation manual instructions Intelsteer](https://reader035.vdocuments.mx/reader035/viewer/2022062516/56649dc45503460f94ab6b44/html5/thumbnails/12.jpg)
Install IntelSter Power Saver
Required Information• Application - Pay attention to ultra-high
inertial load• Motor - Power• - Voltage• - Current• - Electronic Motor Type• Environment - IP Standards
Intelsteer Power Saver
![Page 13: Install IntelSteer Power Saver Device Competent Technician Safety Precautions Install and tune-up according to installation manual instructions Intelsteer](https://reader035.vdocuments.mx/reader035/viewer/2022062516/56649dc45503460f94ab6b44/html5/thumbnails/13.jpg)
Install IntelSter Power Saver Connections
• Inspect original equipments
• Follow the steps in the installation menu
• The shorter the distance between the IntelSteer and the Electronic Motor, the better the result
• Please contact us if there are any doubts or questions)
Intelsteer Power Saver
![Page 14: Install IntelSteer Power Saver Device Competent Technician Safety Precautions Install and tune-up according to installation manual instructions Intelsteer](https://reader035.vdocuments.mx/reader035/viewer/2022062516/56649dc45503460f94ab6b44/html5/thumbnails/14.jpg)
Install IntelSter Power SaverControl line
• Inspect fan voltage
• The control circuit should be separate from the main power source
• Ground connection must be properly installed on IntelSteer
• Add a coil buffer to the coil on the contactor
Intelsteer Power Saver
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Install IntelSter Power Saver Power factor correction capacitor
• In on case it is allowed to install a power factor correction capacitor to the output terminal of IntelSteer electric appliance
• A power factor correction capacitor should be installed in the K1M power inlet and be controlled by a contactor
Intelsteer Power Saver
![Page 16: Install IntelSteer Power Saver Device Competent Technician Safety Precautions Install and tune-up according to installation manual instructions Intelsteer](https://reader035.vdocuments.mx/reader035/viewer/2022062516/56649dc45503460f94ab6b44/html5/thumbnails/16.jpg)
Hoops1
• Every 1 amp. can generate 3.6W electricity
• Given the specification of IP54, electric fan is needed
• Pay more attention to slip-ring motors
• Power factor correction capacitor
Intelsteer Power Saver
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Hoops 2• Crane: The installation is forbidden
• Pay attention to high inertial load
• Some loads only generate maximal torque at zero rotate speed. This kind of application should not be started in a buffering start mode
• Brake gear motors: Different power supply must be provided
Intelsteer Power Saver