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ABB General machinery drive –

ACS350 Product presentation

The Drive with patented FlashDrop -programming in the box

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AC Drives Portfolio

240 380 480 500 690

5.5

37

1000

2800

200

[kW]

0.37

3,0

7,5

400

2400 41603300 8900

32000

5000

8000

4300

100 000

13800

60 000

Motor Voltage [V]

IndustrialACS800

Liquid cooledoption

ACS800

ComponentACS50, 150

StandardACS 550 ACS800 Step-up

LCI

ACS 1000ACS1000i

ACS5000ACS6000

MachineryACS 350

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AC Drives Portfolio

240 380 480 500 690

5.5

37

1000

2800

200

[kW]

0.37

3,0

7,5

400

2400 41603300 8900

32000

5000

8000

4300

100 000

13800

60 000

Motor Voltage [V]

ACS800 Step-up

LCI

IndustrialACS800

Liquid cooledoption

ACS800

MVACS 1000

ACS 6000

StandardACS 550

ComponentACS50, 150

MachineryACS 350

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ACS350Highlights and

Innovations

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ACS350 highlights

Designed For a wide range of machinery applicationsAdvanced functionality with sequence programmingUn-powered drive configured in 2 seconds - FlashDropStraight forward installation and integrationNew motor control platformAssistant control panel – best in class

REAL buttons and softkeysVery intuitive to useModern ergonomic HMI interfacingAssists you in commissioning etc.

Fast availability and service

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Wide range of a machinery applications

Designed for a wide range of machinery applications in:

Food and beverageMaterial handlingTextilePrintingRubber and plasticsWoodworking

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Advanced functionality

Advanced software functionsBipolar analogue inputsPulse train input and outputTimer and counterSpeed compensationJog functionList of changed parameters3 user specified macrosMechanical brake controlMotor temperature measurement

Innovative featuresSequence programmingFlashDrop (patented)

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Advanced functionality - sequencer

Sequence programmingBuild-in feature as standard –no external options, like a PLC

8 blocks can beProgrammed with PC softwareProgrammed with control panelUploaded, downloaded and saved in file format

BenefitsReduced need for external logic, and PLC devicesEasy to revamp existing machine Flexible and interactive behaviour1 drive can control more than 1 motorNo extra cost

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Unpowered drive configuration in 2 seconds

FlashDrop - New way to set and select the drive parametersParameter programming for un-powered driveProgram the drive whilst still in the boxPossible to hide selected parameters

Using the FlashDrop toolTo protect the machineTo guide the end userSimplify the product for the end user

Can use a PC to configure the FlashDrop tool,Using DrivePM (parameter manager) programBenefits

OEM’s can easily configure driveDrive can be customised without powerIncreased ease to use machinesIncreased protection for a drive, menus can be hiddenPossibility to set parameters without electrical knowhowFast – safe – easy

PatentedUnique!

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Using FlashDrop

Get parameters into the FlashDrop toolUpload a parameter set using the wandUse the FlashDrop Keypad to generate a parameter set on the tool

The FlashDrop keypad does NOT work on a drive

Use DrivePM to edit, name and manipulate parameters on the tool

The tool can hold 20 parameter sets at onceEdit and manipulate the parameters

Using the Dedicated keypadUsing DrivePM PC toolSome parameters can be hidden so that the end user does not get confused

Use the Wand to download the parameters into the drive, whilst the drive is un-powered in the box

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Straightforward installation and integration

Convenient installationUnified height and depthBookcase mountingflat mountingSide by side mountingScrew or DIN rail mountingLight weight unitDrilling template on box lid

Protection against misswiringMains connected to motor terminals +24 V power supply S/C

BenefitsOptimised installation and cabinet spaceFast and successfull installation despite space restrictionsMinimized logistical costsMisswiring errors are not so costly!

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ACS350 VariantsACS350-01 – different voltage codes

0,37 to 2,2 kW 1-phase 230 V (-2)0,37 to 4,0 kW 3-phase 230V (-2)0,37 to 7,5 kW 3-phase 400V (-4)

IP20Unified height for easy cabinet design

Side by side mounting allowed

EMC filter connected or unconnected

E or U

R0, R1 R2R3

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The ACS350 family

Keypad can be Assistant or Standard or noneKeypad shared with the ABB standard driveOr no keypad – blank cover

All common itemsnow fit onboard

Fieldbus adapterEncoder adapterEMC filterBrake chopper

EMC filteringIn build for 2nd environment (C3)External for 1st environment (C2)

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ACS350Hardware Description

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ACS350 hardware overview

Unified Height means the cable conduits can be placed horizontally

Side by side mounting allowedMotor control improvements

Scalar controlSensorless vectorClosed loop vector

Brake chopper as standardEMC filter as standard (2nd

unrestricted, C3)Mounting

Bookcase style (fix at the rear)DIN railflat mounting (side on)

Removable fan (see later)

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I/O connections

Terminalcover

2 Analogue inputs and 1 outputs

1 Relay1 Digital Out

Fieldbus adapter connection

5 Digital inputs

AI

PLC

DI

Pulse trains can be usedAs speed references

DO DO

DO

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Other connections

FlashDropconnection

Encoder moduleconnection

Panel connection (RS232 Modbus

available)

Status LED’s

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Power connectionsI/O

clampingplate

Clampingplate

Cableclamps

Input, brake resistor

and motor connections

EMC filtergrounding

screw (GND2)

Varistorgrounding

screw (GND1)

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Power connections

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Dimensions

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EMC

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EMC filter summary, to EN61800-3

Build-in RFI filter – easier installation to 2nd Env:

1st Environment RESTRICTED is possible on request

NOT Class A or Class B (EN55011)Since these tests do not require a drive to be connected to a motor, compliance can be of little use, so ABB comply with EN61800-3, which does require motor connection.

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Using ACS140 EMC filters for 1st Env

It is possible to use the EMC filters from the ACS140 range of drivesThis increases the cable runs to 50mIt also give connectivity to 1st

Environment (C2)Dedicated ACS350 range will be available in Q4 2006

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Cable run summary

1st. Env restricted

Cable lengths

2nd Env cable

Abs. maximum

Cable lengths

Frame (at 4kHz switching)

Internal filter

External filter

lengths Without du/dt

With du/dt

R0 N/A 50m 30m 30m TBA




Note: du/dt filters do NOT enhance the EMC performance of ANY drive. To keep EMC compatibility, then the cable lengths detailed in the EMC columns above, should be taken as maximums.

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Options, Connectivity and

type codes

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Type codesType code key

ACS350 - 03E - 08A8 - 4 + J404 + K458 + ...

Product series

1-phase/3-phase

EMC

Output current rating

Input voltage range

Option codes

ACS350 - 03E - 08A8 - 4 + J404 + K458

3-phase input

EMC filter connected

8.8 A

400 VBasic Control PaneloptionModbus option

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Options Overview

Panel cover if no panel requiredUser interface

Control panelsAssistantBasic

Potentiometer coverOn board speed potRun / stopFWD / REV included

Encoder MTAC-01Placed between the drive and control paneldepth increases by 28 mm (1,1 in.)

Speed feedback and pulse count feedbackUse with Sequencer to provide positioning

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Using ACS140 options as ADD-ons

Brake resistors

Input Chokes

Output chokes

Can all be used from the ACS140 range – See technical data provided

All voltagespresent

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New Fieldbus features

Embedded RS232 in keypad port Modbus protocol as standardRequires a factory fitted option

Enhanced Fieldbus CommunicationsAvailable so far:

FDNA – DeviceNetFPBA – ProfibusFCAN - CANopenFCNA – ControlNet

Keypad connector is RS232 for easy PC connection for DriveWindow light

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For commissioning the driveFor monitoring the driveNo additional hardware inside PCMonitoring of actual signal valuesViewing and changing of parametersFault loggerData logger handlingDrive controlBackup and restore of parametersAssistant to generate sequence programs inside the ACS350

Remains compatible to other DriveIT Low Voltage, AC Drive products.

DriveWindow Light 2.6

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NEMA 1 kits aid wall mounting

Easier wall mounting for drives which are not in a cabinetNEMA 1 kits are availableThey add a cable connection box at the bottom

Easier cable connection

They add an air deflection path at the topThe Top cover almost gives IP21 protection

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Hardware / options Summary

Frame ACS350 style

Fans run/stop

Brake chopper

Choke EMC

R0 -01 No Fan – Nat vent

Internal as standard

External AC Internal filter fitted as std. gives 2nd env.

R1 -01 NO – on all time


External AC unrestricted



External AC External filters will be available



External AC For 1st Env later

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The new Control Panel

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Assistant control panel

Help buttonLoc / Rem mode

Start buttonStop button

Up button (to change parameters and their value)

Down button (to change

parameters and their value)

Soft key 2Soft key 1

Soft key 2 FunctionSoft key 1 functionLED indication

Time indication

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Control panel – Assistant panel

Feature OverviewIntuitive “phone like” useRun the start-up, maintenance and diagnostic assistants in conjunction with drive software Has help button, gives information from the manualReal time clock14 languages supported at the same time.LED indication of drive statusParameter cloning between drives of differing firmware versions

List of changed parametersList of I/O connections“Short-cuts” enable easy return to default values

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Control panel – Basic panel

Feature OverviewOnly allows parameters to be displayed and modifiedNumeric only – no textUpload or download capabilitiesCheaper for OEM’s

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Assistants

Start - Up assistant

Maintenance assistant

Diagnostic assistant

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Start - Up Assistant

Start - Up assistant guides the user through all essential settings to be done without going directly into the parameter list.

The user answers questions given by the drive, which then sets the corresponding parameter.

Assisted topics : motor parameters, application macro, I/O, PID setting and drive optimisation, etc..

The Start - Up assistant is activated from the Assistant menu, or automatically at first power up.

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Maintenance Assistant

Maintenance criteria can be set to signal the need for preventive maintenance.

Relay Output can be used to signal the ‘need’for maintenance, via group 29

Selectable maintenance criteria:Cooling fan run time (kh)Motor rotations (Mrev = Mega rotations)Running hours (kh)Consumed (MWh)

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Diagnostic Assistant

Is activated when a fault occurs.

Gives suggestions to fix the system based on experience and knowledge of the most common reasons.

E.g.Trip : DC Link overvoltageDC voltage rises when a motor is decelerated : Assistant suggests: use brake resistors or increase deceleration ramp time.

Monitors : DC - bus voltage, speed, currentThese values are stored with each trip, to aid diagnosis

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Supported Languages

EnglishEnglish(US)FinnishGermanItalianDanishDutchSpanishPortuguese (in Portugal)Swedish

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New software features

Sensorless vector controlUp to 12 kHz switching frequency with automatic reduction when drive hot

Also a feature for auto noise reduction

Automatic noise reduction (P26.07)Switching frequency goes up when load decreases.Switching frequency goes down when load increases

Motor thermistor input (both PT 100 and PTC)Via Analogue or digital inputs (motor must be double insulated)

Start-up, maintenance and diagnostic assistantsAble to view, changed parameters8 stage sequencer to orchestrate the process

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Sequence programmingSequence programming= block programming

Suitable for machine buildingBuilt-in feature as standardFlexibility for different kinds of machinesReactions based on sensors and limit switches

8-blocks to build sequencesWithout external options!No PLC requiredUp/download possibilityConfigurable with PC or control panelCan swap between operations or complete parameter sets1 drive can control several motors

Benefits for OEM machine buildersInteractive drive behaviour

Reduced need of external logicReplaced external logic in simple applications

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Miss-wiring protection

Miss-wiring protection for motor connectionIf the input power cables are connected to the motor connection,output wiring fault is displayed when the power is switched on.

Voltage or phases are not correctIf a phase of the input power is not connected, the drive will continue operation with decreased power and according to parameter 30.16 settings a SUPPLY PHASE LOST -FAULT, -LIMIT+ALARM or -ALARM will be displayedIf the voltage drops too low or rises too high unit will trip and alarm will be displayed if parameter 16.10 is activated

Internal 24V supply is short circuit protectedLED When the LED is lit and steady When the LED is flashingRed Drive in a fault state.

To reset the fault, press RESET from the control panel or switch off the drive power.

Drive in a fault state. To reset the fault, switch off the drive power.

Green Power supply on the board OK. Drive in an alarm state.

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Overloads

Heavy duty useuse with 150% loadability for 1 minute every 10 minutes

Maximum loadabilityuse with 180% loadability for 2 seconds at 1st start.

1 minute

150 %

100 %

Iout

Time

Ihd

2 seconds

180 %

100 %

Iout

Time

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Protecting an ACS350

Standard fuses can be used, no need for UR fuses

Circuit breakers are under consideration:

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What’s in the box

ACS350 SINGLE package includes :

ACS350 driveControl panel, or panel coverPotentiometer (if ordered)Fieldbus module (if ordered)

In box but not fittedManualMounting templateCable clamps and screwsEasy to open package

There may be some empty spaces in the box if all options are not takenEncoder, connection box, chokes and braking resistors are delivered in separate packages (if ordered)

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Warranty policy

Replace the unit if required, no on site repairFrame sizes R0 to R3

Same policy as for ACS550

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Maintenance

Maintenance activitiesCooling fan replacement every five yearsCapacitor reforming when the drive has been non-operational for more than two years

Fan replacementLift the fan holder with a screwdriver (1).Free the cable from the clip (2) and disconnect the cable (3).Take the fan holder off the frame (4) and remove the fan from the holder (5).

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