insect assembly3

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GENERAL MACHINING TOLERANCE.X ` 0.20.XX ` 0.050 TO 250 ` 0.5500 & ABOVE ` 2.0TIR ` 0.20ANGULAR ` 1/4~

THE HONG KONGPOLYTECHNIC UNIVERSITY

INDUSTRIAL CENTRE

ROBOTICSTAG

BEETLEInsect_Assembly3

PDU01/2005

Insect_Assembly3.iam icivanl 1:5

26 6 CounterSunk SCrew M3 x 1425 2 Pan Head Screw M3 x 1224 4 Washer M823 9 Nut M322 8 Cap Screw M3 x 621 6 Cap Screw M3 x 1020 4 Circlip 5x0.619 4 Circlip 6x0.718 10 Cap Screw M4 x 1017 6 Nut M416 6 Spring Washer W415 6 Cap Screw M4 x 4014 1 Terminal_Block13 6 Bush_f12 1 frontframe11 6 link_rod10 1 battery9 2 rod18 6 leg1final7 2 revolvebush6 2 sideframe5 1 batterymount_L4 1 batterymount_R3 4 leglink2 2 cranklink1 2 GearBox2

Parts ListITEM QTY PART NUMBER

9

3

6

1

26

21

2420181311

16

17

15

19

14

25

234

5

22

10

82

7

12

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BEETLEInsect_Assembly2

PDU12/2004

Insect_Assembly2.iam icivanl 1:5

26 6 Countersunk Screw M3 x 1425 2 Pan Head Screw M3 x 1224 1 Terminal_Block23 4 Washer M822 7 Nut M321 8 Cap Screw M3 x 620 6 Cap Screw M3 x 1019 4 Circilp 5x0.618 4 Circlip 6x0.717 12 Cap Screw M4x1016 6 Nut M415 6 Spring washer W414 8 Cap Screw M4 x 4013 1 frontframe12 6 Bush_f11 6 link_rod10 1 battery9 2 rod18 6 leg1final

Parts ListITEM QTY PART Name

7 2 revolvebush6 2 sideframe5 1 batterymount_L4 1 batterymount_R3 4 leglink2 2 cranklink1 2 GearBox2


16 15

2326

14

7

191217111851025

24

22

21

4 6

9 8

2

1

3

20

13

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ROBOTICSTAG

BEETLEGearBox2

PDU12/2004

GearBox.iam icivanl 1:2

1 1 GearBoxCasing32 2 Gear_d_53T3 1 Gear_a_53T4 1 Gear_b_53T5 1 Motor_SRK775SM6 1 BevelGear_15_457 1 BevelGear_45_158 3 Bush_a9 1 Bush_b10 1 GearBoxShaft_b11 1 GearBoxShaft_a12 1 Key13 1 Spacer_a14 1 Spacer_b15 1 Spacer_c16 8 M3x8 Countersunk17 1 M3x4 Set Screw18 2 M4x10 Cap Head19 2 M4 x 6 Set Screw


5

17

18

1211 9 4138

1

3

1516 7 2 14 6

A ( 1 : 1 )

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ROBOTICSTAG

BEETLEGearBox2

PDU12/2004

GearBox.iam icivanl 1:2

1 1 GearBoxCasing32 2 Gear_d_21T3 1 Gear_a_53T4 1 Gear_b_53T5 1 Motor_SRK775SM6 1 BevelGear_15_457 1 BevelGear_45_158 3 Bush_a9 1 Bush_b10 1 GearBoxShaft_b11 1 GearBoxShaft_a12 1 Key13 1 Spacer_a14 1 Spacer_b15 1 Spacer_c16 8 Countersunk Screw_M3x817 1 Set Screw_M3x418 2 Cap Screw_M4x1019 2 Set Screw_M4 x 6


A

116

3

15

721314

4

5

6

17

12

9

11

8 10

18

19

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BEETLEGearBoxCasing3

PDU12/2004

GearBoxCasing3.ipt icivanl Aluminum1:1

A

B b 0.05 A

b 0.05 Af 0.05 A

106.0

30.0

60.034.537.037.0 16.037.0

15.0

11.0

11.0

9.012

.0

M3x0.5 - 6H20 HOLES

95.0

51.0

4.5

5.5

nnnn3.3 -10.0 DEEPM4x0.7 - 6H

8 HOLES

14.0nnnn - 00.02+4 HOLES

4.0

25.0

15.0

40.0°

20.0

7.016

.0

nnnn20.0

nnnn4.5

2 HOLESM4x0.7 - 6H

j 0.05 A B

0.8

0.8 0.8 0.

8

0.8

0.8

0.8

f 0.05 A

29.0

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BEETLEGear_d_21T

PDU12/2004

Gear_d_21T.ipt icivanl 0.8Aluminum1:1

20.0

5.0 23.0nnnn - 0.050+O.D.

MODULE SIZE: 1mmNUMBER OF TEETH: 21 TEETH

NOTES:1.ALL UNSPECIFIED CHAMFERS TO BE 0.5X45~~~~

nnnn3.3 -8.0 DEEPM4x0.7 - 6H

10.0

- 00.02

+n

18.0

- 00.04

+n

A

r 0.05 A

A-A ( 1 : 1 )

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BEETLEGear_a_53T

PDU12/2004

Gear_a_53T.ipt icivanl 0.8Aluminum1:1

A

A 55.0nnnn - 0.050+O.D.



nnnn28.0

13.0

8.0

18.0nnnn - 00.02+

nnnn3.3 -8.0 DEEPM4x0.7 - 6H

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BEETLEGear_b_53T

PDU12/2004

Gear_b_53T.ipt icivanl 0.8Aluminum1:1

55.0nnnn - 0.050+O.D.


nnnn28.0

10.0nnnn - 00.02+

13.0

8.0


2.5+ 0

.010.03

+

11.2 + 0.010.03+

A-A ( 2 : 1 )

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BEETLEBevelGear_15_45

PDU12/2004

BevelGear_15_45.ipt icivanl 0.8Brass2:1

A

A

nnnn16.7MODULE SIZE: 1mmNUMBER OF TEETH: 15/455.0nnnn - 0

0.02+

3.0

M3x0.5 - 6H

6.0

(13.36)

20.85°

7.0 108.4°

12.0

n


(16.7

3)n

15.78

°

A-A ( 1 : 1 )

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BEETLEBevelGear_45_15

PDU12/2004

BevelGear_45_15.ipt icivanl 0.8Brass1:1

A

ANOTES:1.ALL UNSPECIFIED CHAMFERS TO BE 0.5X45~~~~

nnnn45.1MODULE SIZE: 1mmNUMBER OF TEETH: 45/1518.0nnnn - 0

0.02+

28.0

n

5.3

(12.23)

7.0

(42.3

)n

111.1°

nnnn3.3 -8.0 DEEPM4x0.7 - 6H

10.0

(45.6

1)n106.0°

A-A ( 1 : 1 )

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ROBOTICSTAG

BEETLEBush_a

PDU12/2004

Bush_a.ipt icivanl 0.8Brass1:1

A

A


30.0n 10.0

nnnn3.3 THRUwwww nnnn6.0 X 90.0°

2 HOLESEQI-SPACED

nnnn22.0PCD

8.0

6.0

6.0+ 0

.10.2+n

14.0

- 0.030.0

1-

n

A

r 0.05 A

10.0

- 00.02

+n

A-A ( 1 : 1 )

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BEETLEBush_b

PDU12/2004

Bush_b.ipt icivanl 0.8Brass1:1

A

A


30.0n 10.0

8.0

nnnn22.0PCD


2 HOLESEQI-SPACED 14

.0- 0

.030.01

-n

8.0- 00.0

2+

n

A

r 0.05 A

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BEETLEGearBoxShaft_b

PDU12/2004

GearBoxShaft_b.ipt icivanl 0.8Silver Steel1:1


10.0nnnn - 0.030.01-

56.0

g 0.05

u 0.05

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BEETLEGearBoxShaft_a

PDU12/2004

GearBoxShaft_a.ipt icivanl 0.8D.B.M.S.1:1


79.6

50.0

22.0

6.0

10.0 - 0.030.01-

n

8.0 - 0.030.01-

n

5.0 - 0.030.01-

n

2.5 + 0.030.01+

0.9+ 0

.010.03

+

13.0

4.5U'

CUT

0.6U'CUT

5.0- 0

.030.01

-o

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BEETLEKey

PDU12/2000

Key.ipt icivanl 0.8Mild Steel4:1


2.5 - 0.030.01-

2.0- 0

.030.01

-13

.0

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BEETLESpacer_a

PDU12/2004

Spacer_a.ipt icivanl 0.8Brass1:1

8.5

10.0nnnn + 0.10.2+

nnnn14.0


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BEETLESpacer_b

PDU12/2004

Spacer_b.ipt icivanl 0.8Brass1:1

10.0

nnnn14.0

10.0nnnn + 0.10.2+


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BEETLESpacer_c

PDU12/2004

Spacer_c.ipt icivanl 0.8Brass1:1


15.0

nnnn14.0

10.0nnnn + 0.10.2+

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BEETLEleglink

PDU12/2004

leglink.iam icycng 1:1

1 1 revolvearmshort2 1 revolvebush


2

1

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BEETLErevolvearmshort

PDU01/2005

revolvearmshort.iam icivanl M.S.2:1

2 1 revolvearmshort_21 1 revolvearmshort_1

Parts ListITEM QTY PART NAME

1

2

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BEETLErevolvearmshort_1

PDU01/2005

revolvearmshort_1.ipt icivanl 0.8M.S.2:1

9.5

22.0

5.0 12.0 4.75

5.0

8.0nnnn - 00.02+

nnnn6.0 THRUvvvv nnnn8.0 xxxx 1.0

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BEETLErevolvearmshort_2

PDU01/2005

revolvearmshort_2.ipt icivanl 0.8M.S.2:1

22.0

8.0

6.7

1.5U'CUT 5.5

U'CU

T n

nnnn8.0

6.0nnnn - 0.030.01-


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BEETLErevolvebush

PDU12/2004

revolvebush.ipt icycng 0.8Brass2:1


11.01.0

nnnn7.56.0nnnn - 0.03

0.01-

nnnn4.2

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BEETLEcranklink

PDU12/2004

cranklink.iam icycng 1:1

1 1 crankarmshort2 1 crankarmlong


1

2

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BEETLEcrankarmshort

PDU12/2004

crankarmshort.ipt icycng 0.8Aluminum2:1


22.0

9.5

2.5

5.0 + 0.010.03+o5.0 + 0.01

0.03+o 7.0

2.25

6.0

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BEETLEcrankarmlong

PDU01/2005

crankarmlong.iam icivanl M.S.2:1

2 1 crankarmlong_21 1 crankarmlong_1


1

2

A f 0.05 A

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BEETLEcrankarmlong_1

PDU01/2005

crankarmlong_1.ipt icivanl 0.8M.S.2:1

9.5

4.75

36.0

5.0 26.0

nnnn8.0

6.0

nnnn6.0 THRUvvvv nnnn8.0 xxxx 1.0

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BEETLEcrankarmlong_2

PDU01/2005

crankarmlong_2.ipt icivanl 0.8M.S.2:1

nnnn8.0

5.0- 0

.030.01

-

5.0nnnn - 0.030.01- 24.0

8.0

6.7

1.5U'CUT 4.5U'

CUT n

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BEETLEbatterymount_R

PDU12/2004

batterymount_R.ipt icivanl 0.81mm M.S. Sheet1:2

NOTES:1.ALL UNSPECIFIED FILLETS TO BE R5

184.0

79.0

12.0

36.0

59.0

12.0 160.0

16.0

31.0o31.0o

28.0

7.0

5.5

75.06.036.036.05.5

7.0

5.5 9.0

37.037.0

12.0

21.0

18.0

30.0

nnnn3.3

4.5

10.06.0

153.0nnnn3.3

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BEETLEbatterymount_L

PDU12/2004

batterymount_L.ipt icivanl 0.81mm M.S. Sheet1:2

NOTES:1.ALL UNSPECIFIED FILLETS TO BE R5

18.0

30.0

153.0

16.0

9.0

36.0

79.0

5.54.5

12.0

7.037.037.0nnnn3.3

12.0

21.0

28.0

7.0

5.5

59.0

5.5 36.0 36.0 6.0

160.012.0184.0

31.0o

6.0

31.0o 10.0

75.0

nnnn3.3

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BEETLEsideframe

PDU12/2004

sideframe.ipt icycng 0.8B.D.M.S.1:2

NOTES:1.ALL UNSPECIFIED CHAMFERS TO BE 5X45~~~~

19.0

54.5 37.0 37.0 91.5

6.06.0

6.0nnnn - 00.02+2 HOLES

37.0 110.0

R2.5

R4.5

6.0


3 HOLES

7.0

232.0

30.0 30.0

2.5

6.0

64.0

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BEETLEleg1final

PDU12/2004

leg1final.ipt icycng 0.8Aluminum1:2

58.0

110.0

23.036.0

52.0

6.0

nnnn3.3 -10.0 DEEPM4x0.7 - 6H

nnnn4.23 HOLES

nnnn4.2

9.09.0

R4.0

A

f 0.05 A

0.8

0.8

0.8

0.8

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BEETLErod1

PDU12/2004

rodlong.ipt icycng 0.81.5mm M.S. Sheet1:2

110.0 110.0 R7.5

nnnn6.53 HOLES

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BEETLElink_rod

PDU12/2004

link_rod.ipt icivanl 0.81.5mm M.S. Sheet1:2

115.0

R8.0

nnnn8.02 HOLES

9.5

18.0131.0

97.0

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BEETLEfrontframe

PDU01/2005

frontframe.ipt icivanl 0.81.5mm M.S. sheet1:1

126.0

26.0

16.0

5.0

116.05.0

60.55.0

nnnn4.14 HOLES

30.0 29.0 30.0

11.0

R2.5

5.0

7.5 18.5

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BEETLEBush_f

PDU12/2004

Bush_f.ipt icivanl 0.8Brass2:1

nnnn8.0

nnnn4.1

5.0

nnnn12.04.0


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BEETLEshellsupport

PDU01/2005

shellsupport.ipt icycng 0.81mm M.S. sheet1:1

47.0

27.0

6.011.0

23.0

4.5

8.04.0

nnnn4.13 HOLES

insect assembly3

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