innovative warehouse design council of supply chain management professionals global conference...
Post on 21-Dec-2015
213 views
TRANSCRIPT
![Page 1: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/1.jpg)
Innovative Warehouse Design
Council of Supply Chain Management Professionals Global Conference
Warehousing InnovationsTrack 20
Session E-1
Doug Pope
Innovative Warehouse Design
1
![Page 2: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/2.jpg)
Overview
• Green is gold– All engineering disciplines are trying to develop
strategies to reduce energy use and to create sustainable designs
• The future is a big place– Designing in as much flexibility as possible to
accommodate future developments
Innovative Warehouse Design
2
![Page 3: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/3.jpg)
Overview of Sustainable Design & Construction
• LEED – What is it?Leadership in Energy & Environment Design
US Green Building Council (USGBC)
System for integrating sustainable design strategies into building projects
Types of Projects that can be LEED Certified: • New Construction• Existing Buildings• Commercial Interiors• Core & Shell• Schools, Retail, Health Care
LEED Accredited Professionals (LEED AP)
![Page 4: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/4.jpg)
Overview of Sustainable Design & Construction
1. Sustainable Sites 26 points2. Water Efficiency 10 points3. Energy and Atmosphere 35 points4. Materials and Resources 14 points5. Indoor Air Quality 15 points6. Innovation and Design Process 6 points7. Regional Priority Credits 4 points
110 points
![Page 5: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/5.jpg)
Overview of Sustainable Design & Construction
• Sustainable Design & the LEED Score Card
0-40
40-49
50-59
60-79
80-110
Certified
Silver
Gold
Platinum
Not Certified
Points
![Page 6: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/6.jpg)
Site Considerations
• Brownfield vs. Greenfield• Site specific seismic analysis
– Costs $5,000 to $12,000– Not always a benefit (ask a geo-tech engineer)– Yields less steel– Ripples through other disciplines– Get the results early so they can be inexpensively
incorporated in design
Innovative Warehouse Design
6
![Page 7: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/7.jpg)
Site Considerations• Orient building to capture as much sunlight as possible
– Orienting windows to the South maximizes sunlight entering the building
– Stopping summer sun from penetrating the building through overhangs and landscaping
– Vents in the roof allow rising heat to escape– Integrated with the building’s electrical system
Innovative Warehouse Design
7
![Page 8: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/8.jpg)
Landscaping• Using natural vegetation
– Limiting the use of grass to eliminate mowing and irrigation
• Collecting rainwater in cisterns for irrigation and toilets
Innovative Warehouse Design
8
![Page 9: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/9.jpg)
Landscaping
• Graywater Processing– All waste water except toilet– Usually used for subsurface irrigation of non-
edible plants– Acceptable uses depend on the amount of
treatment– Sometimes hard to get permitted
![Page 10: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/10.jpg)
Landscaping• Using pervious materials
– Pervious pavers in parking areas
– White pavers to lower heat island effect
– Using concrete instead of asphalt to lower heat island effect
– The goal is to have storm water runoff volumes equal to predevelopment levels
• Collecting rainwater in cisterns for irrigation and toilets– Pre-ponds– Underground separation
tanks
Innovative Warehouse Design
10
![Page 11: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/11.jpg)
Landscaping
• Reducing the amount of disturbed area through the use of underground parking or parking decks
• Waste diversion– Trees to mulch
Innovative Warehouse Design
11
![Page 12: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/12.jpg)
Landscaping• Light trespass
– No light off the site– Down lighting so you
don’t illuminate the night
• Night sky compliant fixtures
Innovative Warehouse Design
12
![Page 13: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/13.jpg)
Landscaping
Innovative Warehouse Design
13
• Vertical Axis Wind Turbines• Helix wind turbine testing
– Smaller footprint than typical wind turbines– Generates enough electricity to power a battery room
![Page 14: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/14.jpg)
Building Envelope
• Roofs– Single ply white PVC roof
• Mechanically installed• Heat welded seams
– R-12 insulation in roof
Innovative Warehouse Design
14
![Page 15: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/15.jpg)
Building Envelope• Roofs
– The Tesco photovoltaic roof
Innovative Warehouse Design
15
![Page 17: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/17.jpg)
Building Envelope
• Walls– Insulated metal panels particularly in temperature
controlled spaces• Requires curbing for protection
– R-30 insulation in walls– Reflective ceilings– High level windows
Innovative Warehouse Design
17
![Page 18: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/18.jpg)
Building Envelope
• Slabs– Shrink compensated flooring
• Particularly in high traffic areas• Continuous pour• No control joint
– A hardener is recommended– Selection of a reputable slab contractor is critical
Innovative Warehouse Design
18
![Page 19: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/19.jpg)
Building Envelope
• Slabs– Fiber reinforced floors
• Micro-fibers are adding to the concrete• Eliminates steel reinforcement• May not need dowels at joints• Allows the truck to drive on the site eliminating
pumping
– Super flat floors
Innovative Warehouse Design
19
![Page 20: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/20.jpg)
Building Envelope
• Door Systems– Impactable knockout doors– Hydraulic or airbag levelers– Vertical dock levelers in temperature controlled
docks• Design of controls for safety
– Air curtain doors to prevent vapor infiltration in temperature controlled areas
Innovative Warehouse Design
20
![Page 21: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/21.jpg)
Lighting• Daylighting
– Decreasing energy use by installing skylights in combination withsmoke vents
Innovative Warehouse Design
21
![Page 22: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/22.jpg)
LightingInterior Electrical Lighting
– Fluorescent Lighting except in freezers
• T-5 or T-8
Innovative Warehouse Design
22
![Page 23: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/23.jpg)
Lighting
• Lighting Controls– Computer controlled timers for all areas– Motion sensors
Innovative Warehouse Design
23
![Page 24: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/24.jpg)
HVAC Equipment and Systems
• Cooling Equipment Efficiencies– Night flush air vents for summer
Innovative Warehouse Design
24
![Page 25: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/25.jpg)
HVAC Systems
Innovative Warehouse Design
25
Thermal Mass Temps.
0
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Hours
Tem
per
atu
re (
C)
Ambient
Air Temp
Mass Temp
start of night flushend of night flushheat release from mass
heat gain by mass
![Page 26: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/26.jpg)
HVAC Equipment and Systems• Heating Equipment
Efficiencies– Radiant heat system
with ceiling mounted radiant panels
Innovative Warehouse Design
26
![Page 27: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/27.jpg)
HVAC Equipment and Systems
• Supply Fans
Innovative Warehouse Design
27
![Page 28: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/28.jpg)
Refrigeration• Ammonia vs. Freon
– Smaller ammonia based systems are being installed
• Ammonia is the least expensive refrigerant in terms of acquisition, operating expense, and replacement cost
• Requires RMP reporting• Refrigeration system needs to be isolated using a
secondary coolant to provide cooling to the space (propylene glycol)
• Some energy penalties associated with the secondary coolant
Innovative Warehouse Design
28
![Page 29: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/29.jpg)
Refrigeration
• Ammonia vs. Freon– 300 tons is the current limit– 404 and 410 are the main remaining Freon types
Innovative Warehouse Design
29
![Page 30: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/30.jpg)
Refrigeration
• Variable Frequency Drives– Based on sensor feedback– Potential for hot spots– Inexpensive to install
• Compressors• Evaporators• Drives
Innovative Warehouse Design
30
![Page 31: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/31.jpg)
Refrigeration• Carbon dioxide refrigerant used in conjunction
with ammonia– Effective at very low temperatures
• Benefit can be obtained by raising or lowering equipment operating temperatures as product is being chilled (blast freezing)
– IIAR in conjunction with several other organizations are studying the potential application of ammonia and CO2 cascade systems
• There are some successes but the conditions for success are very specific
Innovative Warehouse Design
31
![Page 32: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/32.jpg)
Refrigeration
• Other topics– Use of motorized valves to control refrigerant flow
and to provide a more stable operating environment
– Coatings on piping and vessels to reduce future corrosion
– LED lights are being examined– Thicker insulation
Innovative Warehouse Design
32
![Page 33: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/33.jpg)
Plumbing• Low Flow Toilets• Waterless fixtures• Gray water treatment
Innovative Warehouse Design
33
![Page 34: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/34.jpg)
Fire Protection• Upright sprinkler heads
– Supplied from a wet system in a heated space
– Eliminates the need for in-rack sprinklers in temperature controlled areas
Innovative Warehouse Design
34
![Page 35: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/35.jpg)
Material Handling Design Considerations
• Building dimensions– Distribution center– Storage facility
• Dock Depths• Maximizing floor to truss storage density• Avoiding future expense through design• Application of automation
Innovative Warehouse Design
35
![Page 36: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/36.jpg)
Material Handling Design Considerations
• Column spacing and flexibility
Innovative Warehouse Design
36
![Page 37: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/37.jpg)
Material Handling Design Considerations
• Column spacing and flexibility
Innovative Warehouse Design
37
![Page 38: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/38.jpg)
Material Handling Design Considerations
• Column spacing and flexibility
Innovative Warehouse Design
38
![Page 39: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/39.jpg)
Material Handling Design Considerations
• Column spacing and flexibility
Innovative Warehouse Design
39
![Page 40: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/40.jpg)
Material Handling Design Considerations
• Application of automation– Look for where it fits
• Avoiding future expense through design
Innovative Warehouse Design
40
![Page 41: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/41.jpg)
Other Considerations
Innovative Warehouse Design
41
BIM (Building Information Modeling)
3-dimensional design
Facilitates collaboration between disciplines on design
Highly efficient
Enables earlier design visualization
Program identifies design conflicts
Saves time and money by eliminating need for re-design
![Page 42: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/42.jpg)
Other Considerations
Innovative Warehouse Design
42
BIM (Building Information Modeling)
![Page 43: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/43.jpg)
Other Considerations
Innovative Warehouse Design
43
Charge in place systems
![Page 44: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/44.jpg)
Other Considerations
Innovative Warehouse Design
44
Recycling waste through anaerobic digestion
![Page 45: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/45.jpg)
Economic Benefits of Sustainable Design
Initial Cost Premiums- Certified 1% to 3 %- Silver 3% to 6%- Gold 5% to 8%- Platinum 10% to 15%
Due to the “menu based” LEED system it is possible to select a slate of credits that has very little first cost impact an a 3 -5 year payback on any first cost premiums
Innovative Warehouse Design
45
Overall Cost Premiums- Certified 1%- Silver 2%- Gold 4%- Platinum 7%
![Page 46: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/46.jpg)
In Conclusion
• There are a number of innovative techniques being developed that have potential to positively impact distribution center and manufacturing plant design
• Integrating a well designed facility with effective material handling processes and methods yields the lowest life cycle distribution costs
Innovative Warehouse Design
46
![Page 47: Innovative Warehouse Design Council of Supply Chain Management Professionals Global Conference Warehousing Innovations Track 20 Session E-1 Doug Pope Innovative](https://reader030.vdocuments.mx/reader030/viewer/2022032521/56649d5f5503460f94a3f4ba/html5/thumbnails/47.jpg)
In Conclusion
• There are a number of environmentally sensitive strategies being considered in all engineering disciplines
• Careful study will determine which strategies meet corporate profitability and corporate responsibility goals
Innovative Warehouse Design
47