innovative method 4 pvc tape with wbpsa
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TRANSCRIPT
1
Innovative Method 4 PVC Tape Manufacture with 17% Cost Saving
Author :
Shrikant Athavale
Prathith Consultants
Pune - MS . India
e-mail : [email protected]
2
Back Ground
This is a Innovative method of manufacturing ,
Insulation tape , by coating PVC Film with , a
specially compounded water Borne acrylic PSA ,
without compromising quality.
3
Advantages :
Higher production speeds
Compact Coating mc design.
Very Cost effective.
Lower Adhesive Cost
Process Cost , and
Capital Investment
No Heat Treatment / Anneling
No loss in Physical Properties of PVC Film
The Product is Highly eco Friendly
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Higher Production Speeds
Adhesive Coating is possible at speeds of 30-
35 mtrs / Min
In comparison with the conventional process
can coat at approx. 6-10 mtrs / min
In short you can produce 3 times the quanity
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Compact Coating mc design.
In comparison with the conventional PVC Tape
Manufacturing Plant , the Innovative design occupies 1/3 the
space.
The Electrical Connected load is also reduced to approx. 35
HP per plant .
No need of Freezer Zone
No need of Accumulator
Very low Maintenance
Hence a big Saving in terms of Rent / Fixed Asset Investment
, as well as Equipment Cost
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Very Cost effective.
No Primer required
Adhesive is Water borne , suitably
compounded
Lower Manufacturing Over Heads
Lower Electrical energy cost
Lower Fuel cost
Lower Manpower cost
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Lower Adhesive Cost
The Adhesive is water borne Acrylic with suitable
compounding, hence matches with the Physical
properties of Rubber Based solvent borne.
Lower Adhesive Manufacturing cost.
Adhesive is Eco Friendly.
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No loss in Physical Properties of PVC Film
The Film is not exposed to higher Temperatures
hence retails the Physical Properties
There is no shrinkage of Film
There is no stretching on Film
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The Product is Highly eco Friendly
It’s water Borne system
Hence
There are No Solvent Vapors
No Health Hazard
No Fire Hazard
No worries at all
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Flow Chart for
Invented Process of PVC Tape
Manufacture
NO Heat Treatment on Log Roll Necessary
And
Slicing
can be done
Immediately after Log Roll winding
This results in lot of Saving in Precious
Production Time
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Flow Chart for
existing Process of PVC Tape
Manufacture :
Heat Treatment on Log Roll
And Slicing after a min . of 24 Hrs.
PVC Tape Log
rolls
PVC Tape Log
rolls under
Heat
Treatment
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PVC Tape Log
rolls after
Hear
Treatment for
a min of 24 hrs
Next stage
of
Production
i.e. Slicing
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Details are as follows
The Product Construction is given Below.
PVC Film
Adhesive
Magnified View
PS Adhesive , Compounded Water Borne , Acrylic
PVC Carrier Film
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Conventional
PVC Tape Coating Plant
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Our Innovative Coating plant
Much compact and easy to operate
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PVC Film Primer
Primed PVC Film
Primed PVC Film Rubber Based Adhesive
Adhesive coated PVC
Flow Chart for
existing Process of PVC Tape
Manufacture
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PVC Film
CARONA tREATMENT
Carona PVC Film
Rubber Based AdhesiveAdhesive coated PVC
PVC Film
Carona PVC Film
Flow Chart for
Invented Process of PVC Tape
Manufacture
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Further Process :
Rewinding Machine:
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Rewinding Log rolls of required length , from the Jumbo rolls made as
above.
ID. 76 mm
1250 mm
Jumbo Roll of 1250 mm width X 500 Mtrs length
ID. 38 mm
1250 mm
Log Roll of 1250 mm width X
10 Mtrs length
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Slicing / Slitting Machine :
ID. 38 mm
1250 mm
Log Roll of 1250 mm width X
10 Mtrs length
ID. 38 mm
50 mm
Finish Roll of 50 mm width X
10 Mtrs length
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Packing Machine :
Shrink Wrapping
Box Sealing
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The Product Cost Analysis :
PVC Tape ( Conventional )
Sr.No. Ingredients
Thickness in
Microns GSM
Price/ Kg
or Sq.Mtr Cost/ Sq.Mtr
in INR in USD in Euro
1 PVC Film 90 135 140 18.90 0.30 0.22
2 Primer 5 5 200 1.30 0.02 0.02
3 Adhesive RB Solvent 35 35 240 8.40 0.13 0.10
4 Manufacturing OH 2.00 0.03 0.02
5 Packaging Cost 2.00 0.03 0.02
6 Net Cost 32.60 0.52 0.38
Width/ MM Length/ Mtr
6 Cost per roll 18 9 5.28 0.08 0.06
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PVC Tape ( Invented )
Sr.No. Ingredients
Thickness in
Microns GSM
Price/ Kg
or Sq.Mtr Cost/ Sq.Mtr
in INR in USD in Euro
1 PVC FILM 90 135 140 18.90 0.30 0.22
3
Adhesive WB PSA (
Compounded ) 30 30 164 4.92 0.08 0.06
4 Manufacturing OH 1.00 0.02 0.01
5 Packaging Cost 2.00 0.03 0.02
6 Net Cost 26.82 0.43 0.32
Width/ MM Length/ Mtr
7 Cost per roll 18 9 4.34 0.07 0.05
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Saving in Cost In INR In USD in EuroPer Sq. Mtr. 5.78 0.09 0.07
Per Roll of 18 mm X 9 Mtr 0.94 0.01 0.01
Saving % 17.73 17.73 17.73
Updated as per Exchange Rate till 24/12/2013
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Conclusion
The Invented Method of Producing Electrical
Insulation Tape by very Cost Effective. There is
a net saving of at least 17.70 % , which sizable
by any standards.
Please feel free to contact us For more Information Our website : www.psadhesive.com Personal Email : [email protected] Cell : 00 91 9850242282 00 91 7588288204 26
Thank You