innovative food science and emerging technologies...2015/06/03 · techniques for innovative...
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Food Biotechnology and Food Process Engineering
Innovative Food Science and Emerging Technologies
Dietrich Knorr TU-Berlin, Germany
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Food Biotechnology and Food Process Engineering
Hormann, I. 1995
1.5 t/a
…. every 18-21 days or so, we each consume our body weight in food and drink.
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Food Biotechnology and Food Process Engineering
FOOD and WATER SECURITY
INCREASE
PRODUCTION
REDUCE
WASTE
REDUCE
INTAKE
GMO´s
ALTERNATIVE SOURCE
(SCP, MCP)
INCREASE RESOURCE
EFFICIENCY
FOOD BIOMASS
FROM WASTE
INCREASE
RESPECT FOR FOOD
REDUCE POST HARVEST
And COOKING LOSSES
SATIETY MANAGEMENT
REDUCE ENERGY
DENSITY
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Food Biotechnology and Food Process Engineering
PROPERTY
Thermal Non-thermal Chemical Biotech
Scale Surface Texture
Nutritional Safety Sensory
PSP
RELATIONSHIPS
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Food Biotechnology and Food Process Engineering
TAILOR MADE FOODS
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Food Biotechnology and Food Process Engineering
FUTURE FOODS MODE OF ACTION
Graveyard mining SCP, LPC
Underutilized resources Chitin, Insects, biomass, blood
New toolboxes High pressure, pulsed electric fields, subcritical water, Transglutaminase
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Food Biotechnology and Food Process Engineering
Impact of HPP and Plasma on the decontamination of edible insects (Mealworm)
• Insects are eaten by 2 billion people worldwide
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Food Biotechnology and Food Process Engineering
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Food Biotechnology and Food Process Engineering
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Food Biotechnology and Food Process Engineering
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Food Biotechnology and Food Process Engineering
“Gut ENGINEERING“
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Food Biotechnology and Food Process Engineering
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Food Biotechnology and Food Process Engineering
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Food Biotechnology and Food Process Engineering
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Food Biotechnology and Food Process Engineering
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Food Biotechnology and Food Process Engineering
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CLIMATE CHANGE IMPACT ON
FOOD SECURITY
MESSAGES FOR DECISION MAKERS
(1) Climate change (CC) impact will be worst in countries already
suffering of hunger and worsen over time
(2) Food inequalities will increase
(3) Communities already vulnerable to effectts of extreme weathers
will become more vulnerable
(4) Extreme weather events will be more frequent and increase food
insecurity
after Wheeler & van Braun, 2013
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Food Biotechnology and Food Process Engineering
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Food Biotechnology and Food Process Engineering
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Food Biotechnology and Food Process Engineering
Plasma:
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Food Biotechnology and Food Process Engineering
Plasma: Possible inactivation mechanisms
Schlüter & Fröhling (2012) Cold plasma for bio-efficient food processing.
Encyclopedia of Food Microbiology (submitted) Courtesy of ATB
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Food Biotechnology and Food Process Engineering
Plasma
Needle-electrode
Ceramic nozzle
Argon-
Gas
RF-Generator
Matching Unit
Sample holder (glass, gel, PE-strips)
Areas of application: • Fresh Cut products (Salat, fruits) • Surface decontamination (Meat, Herbs and Spices,
Eggs, working surfaces etc.) • Surface treatment to improve the slip properties of
bulk materials
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Food Biotechnology and Food Process Engineering
0 1 2 3 4 5-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
0
10 W
20 W
40 W
* below the detection limit of 102 cfu/mL
***
log
N/N
0
Listeria innocua
bacterial count at 0 s: ~ 108 cfu/mL
0 1 2 3 4 5-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
0
*
t [min]
Escherichia coli
bacterial count at 0 s: ~ 108 cfU/mL
0 1 2 3 4 5-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
0
* *log
N/N
0
t [min]
Pectobacterium carotovorum
bacterial count at 0 s: ~ 107 cfu/mL
Plasma Inactivation of vegetative microorganisms in model-systems (gel-plates)
Courtesy of ATB
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Food Biotechnology and Food Process Engineering
Impact of HPP and Plasma on the decontamination of edible insects (Mealworm)
Source: Rumpold, B.A., Fröhling, A., Reineke, K., Knorr, D., Boguslawski, S., Ehlbeck, J. & Schlüter, O., Comparison of volumetric and surface decontamination techniques for innovative processing of mealworm larvae (Tenebrio molitor), Innovative Food Science and Emerging Technologies (2014)
Overall microbial activity (inside+outside)
Plasma Direct indirect
HPP 400 MPa 500 MPa 600MPa
thermal 45°C; 90°C in water 90°C in oven
• Indirect Plasma effective for surface decontamination • For the overall microbial inactivation (+gut microbiota) volumetric treatment is needed • Combination of indirect plasma and thermal treatment (90°C) seems to be promissing
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Food Biotechnology and Food Process Engineering
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Food Biotechnology and Food Process Engineering
Pulsed electric fields (PEF)
• Biotechnological processes (0.5 - 1.5 kV/cm)
• Reduction of cutting force (0.5 - 1.5 kV/cm)
• Enhancement of mass transport (0.7 - 3 kV/cm) • Inactivation of microorganisms (15-40 kV/cm + 40°C)
E
E > Ecrit
Electric
Field E
Cell Membrane
native Potential
C C
www.purepulse.eu
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Food Biotechnology and Food Process Engineering
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Food Biotechnology and Food Process Engineering
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Food Biotechnology and Food Process Engineering
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Food Biotechnology and Food Process Engineering
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Food Biotechnology and Food Process Engineering
0
100
200
300
En
erg
y [
kJ
/kg
]
Freezing-thawing
Heating
Enzymatic
Mechanical
HELP
Treatment time: min-h min h sec sec
Cell disintegration in potato tissue Mechanical disintegration (starch) HELP 90 2 % 100 %
Energy expenditure for cell membrane disintegration
Potato tissue
PEF
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Food Biotechnology and Food Process Engineering
Fluidized bed drying of PEF pretreated vegetables
0
20
40
60
80
Mo
istu
re c
on
ten
t [%
]
0 40 80 120 160Drying time [min]
0
20
40
60
80
100
Mo
istu
re c
on
ten
t [%
]
0 1 2 3 4 5 6Drying time [h]
20
40
60
80
Mo
istu
re c
on
ten
t [%
]
0 10 20 30Drying time [h]
0
10
20
30
40
50
Mo
istu
re c
on
ten
t [%
]
0 1 2 3 4 5Drying time [h]
t untreated
HELP
untreated
untreated
untreated
HELP
HELP
HELP
Coconut T= 60°C
Grape T=
60°C Potato T=
50°C
Paprika T= 60°C
PROCESS DEVELOPMENT
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Food Biotechnology and Food Process Engineering
RESEARCH NEEDS PROCESS COMPREHENSION
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Technische Universität Berlin Institut für Lebensmittelbiotechnologie und -prozesstechnik
(mg XSS produced.mg-1COD removal) Control run 0.356 0.277 0.072 PEF run 0.197 0.129 0.068 (E ~ 100kJ.kg-1)
RSP (%) 45 53 6
TSS
obsY VSS obs Y MSS
obs Y
Control run
PEF experiment
0
50
100
150
200
250
300
350
400
450
0 200 400 600 800 1000 1200 1400 1600
Cumulative COD removal (g)
Cu
mu
lati
ve V
SS p
rod
uct
ion
(g)
Continuous PEF Treatment
for the Reduction of Sludge
PEF experiment
Control run
0
100
200
300
400
500
600
0 200 400 600 800 1000 1200 1400 1600
Cumulative COD removal (g)
Cu
mu
lati
ve T
SS p
rod
uct
ion
(g)
0
25
50
75
100
125
150
Inp
ut
en
erg
y (k
J.kg
-1 s
lud
ge)
11.Oct.02 10.Dec.02
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Food Biotechnology and Food Process Engineering
PEF SEPARATION
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Food Biotechnology and Food Process Engineering
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Control control cooked PEF cooked
500x
1000x
100x
Improvement of water binding indicated by swollen, sponge-like tissue structure Improved micro-diffusion of brine Improved water binding due to interaction between protein/salt/phosphate
PEF Treatment of Meat Products – REM Micrographs
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Influence of PEF treatment on wine grapes
• Total polyphenolic content of fresh pressed grape juice obtained from grapes treated with different PEF strengths: 0.5kV/cm, 1 kV/cm and 2.4 kV/cm (0-p: reference value).
• Total polyphenolic content extracted from grape pomace obtained from grapes treated with different PEF strengths: 0.5kV/cm, 1 kV/cm and 2.4 kV/cm (0-p: reference value).
(Results were calculated as mg/L GAE on 1g of dry matter).
0-p 0.5 kV/cm 0-p 1 kV/cm 0-p 2.4 kV/cm0
100
200
300
400
500
600
mg/L
GA
E
0-p 0.5 kV/cm 0-p 1 kV/cm 0-p 2.4 kV/cm
0
500
1000
1500
2000
2500
3000
3500
4000
4500
5000
mg/L
GA
E
13 % 22 %
28 %
24 %
15 %
14 %
Enhanced mass transfer out of the cells
Increased diffusion
Increased release of phenolic compounds in juice
Stress induction of the cells
Reversible pore formation
Additional production of polyphenolics
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Stress induction – cell size
Cell size 30µm (skin) - 140µm (flesh)
Reversible permeabilisation of skin cells irreversible permeabilisation of flesh cells
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Food Biotechnology and Food Process Engineering
In a study of apple peel published in
the same journal (56:21), Liu
reported on a variety of new phenolic
compounds that he discovered that
also have "potent antioxidant and anti-
proliferative activities" on tumors. And
in yet another study in the same
journal (56:24), he reported on his
discovery of the specific modulation
effects that apple extracts have on cell
cycle machinery. Recently, Liu's group
also reported the finding that apple
phytochemicals inhibit an important
inflammation pathway (NFkB) in
human breast cancer cells.
Breast cancer is the most frequently
diagnosed invasive cancer and the
second leading cause of cancer deaths
in women in the United States, said
Liu.
http://www.news.cornell.edu/stories/Feb09/apples.breastcancer.sl.html
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• Treatment chamber design – insertion of grids
• Reduction of temperature peaks • Homogeneity of thermal load • Better retention of heat sensitive
compounds
• Increase of electric field strength up to 32%
• Higher homogeneity • Increase on microbial inactivation up to
1.5 Log
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Enzyme inactivation due to pH-shifts
pH: 10.6 pH: 3.5
pH: 7 - 11
pH: 3.5
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Food Biotechnology and Food Process Engineering
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Food Biotechnology and Food Process Engineering
High Pressure – Function and Mechanism
Hiperbaric 420
• Pressure range 100 - 600 MPa
• Pressure distribution homogenous and with out
delay
• Le Chatelier Prinzip
• Compression heating (3-9 °C per 100 MPa) • Minor influence on ingredients
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Food Biotechnology and Food Process Engineering
Juices and beverages
9%
Vegetable products
33%
Meat products27%
Seafood and fish17%
Other products14%
Ham
Fish- and Shellfish
Production 2014: ~350,000 T (ca. 252 systems) HPP products market value to reach about $14 million by 2018
Guacamoledips
Juices / Smoothies
Commercial Use of HP (HP-Pasteurization): Overview
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Food Biotechnology and Food Process Engineering
Bac. subtilis
-6
-4
-2
0
-6
-4
-2
0
-6
-4
-2
0
0 500
1000
1500
20000 200
400
600
8000 100
200
300
4000 10 20 30 40
0 10 20 30 40
Reihe A
Reihe B
350 MPa250 MPa 300 MPa
250 MPa 300 MPa 350 MPa 400 MPa 450 MPa
20°C
30°C
40°C Anteil überlebenderKeimelog (N/N(0))
Behandlungszeit [s]Treatment Time [s]
Logarithmic Survivor Count log (N/N0) [cfu/mL]
Run A Run B
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Food Biotechnology and Food Process Engineering
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Food Biotechnology and Food Process Engineering
40 45 50 55 60 65 700
100
200
300
400
500
P
ressu
re [
MP
a]
Temperature [°C]
3 min
5 min
8 min 10 min
-3 log10
40 45 50 55 60 65 700
100
200
300
400
500
Pre
ssu
re [
MP
a]
Temperature [°C]
3 min
5 min
8 min 10 min
-3 log10
STEC O157:H7 in ACES Buffer pH 7 STEC O104:H4 in ACES Buffer pH 7
40 45 50 55 60 65 700
100
200
300
400
500
Pre
ssu
re [
MP
a]
Temperature [°C]
3min
5min
8min
10min
5min pH7
-3 log10
STEC O104:H4 in carrot juice (pH 5)
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0 10 20 30 40 50 60 70
0
100
200
300
400
500
600
10
3060
- 5 log
Pre
ssu
re [
MP
a]
Temperature [°C]
120
20 40 60 80 100 120 140 160
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
C.s
po
rog
.
C.b
otu
linu
m
B.s
tearo
th.
Alicyclob.
- 5log; 5min
Ice
P
ressu
re [
GP
a]
Temperature [°C]
Prio
ns
PrPSc
0.001
0.010
0.100
1.000
Re
lati
ve
Pri
on
Re
du
cti
on
[-]
1E-05
1E-04
1E-03
1E-02
1E-01
1.
Re
l.
Re
du
cti
on
[-]
0 10 20 30 40 50 60
Treatment Time [min]
0 300 600 900 1200[min]
500 MPa (k=1.383)
0.1 MPa (k=0.00427)
600 MPa
80°C700 MPa(k=41.130)
(k=6.755)
0.1 MPa
500 MPa600 MPa
700 MPa
Prions Spores Viruses
H7N7
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Pressure Assisted STERILISATION
dtF z
TtT fRe
10
Centre Temperature in Cylindrical Package (10 cm Diameter)
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II
III
I
90 % DPA release
(Reineke et al., 2012 accepted)
0 10 20 30 40 50 60 70 80 900
100
200
300
400
500
600
700
800
900
2 min 3 min 5 min 8 min 10 min 15 min 20 min
Pre
ss
ure
[M
Pa]
Temperature [°C]
Ice
VI
Threshold pressure
600 MPa
Released dipicolinic acid – immediately after decompression (wild-type B. subtilis)
I) Pressure induced triggering of germination receptors
II) Denaturation of DPA channel proteins, or phase shift of the inner spore membrane III ) Highest permeabilization of inner spore membrane
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Food Biotechnology and Food Process Engineering
HPTS vs. thermal treatment: Reduction of Food processing contaminants (Furan)
Baby food puree Sardine in olive oil
• Furan in autoclaved samples (115°C, 28 min) 30.1 ± 1.6 µg kg-1
• Reduction between 86 - 97 % to initial content
• Furan in autoclaved samples (115°C, 28 min) 57 ± 3.6 µg kg-1
• Reduction between 71-97 % to initial content
• HPTS offers: Double benefit in terms of food safety and reduction of toxicological potential • HPTS: New principle of application for high pressure processing e.g. high value and high
quality foods e.g. foods with medical purposes, baby food etc.
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Food Biotechnology and Food Process Engineering
(German et al 2004)
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Food Biotechnology and Food Process Engineering
Hans Hoogland
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Food Biotechnology and Food Process Engineering
NEED
Appearance Sensory Convenience Origin
Safety Freshness
Energy Nutrients
PAN
CONCEPT
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Food Biotechnology and Food Process Engineering
Processing Distribution Preparation Consumtion
REVERSE ENGINEERING
KEY CRITERIA
Safety
Stability
Quality
Functionality
Quality
Stability
Convenience
Quality
Appearance
Satiety
Pleasure
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Food Biotechnology and Food Process Engineering
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Food Biotechnology and Food Process Engineering
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Food Biotechnology and Food Process Engineering
ACKNOWLEDGEMENTS
European Commission, German Research Foundation
German Ministery for Nutrition, Agriculture & Consumer
German Ministery for Education and Research
German Industrial Research Foundation
Matthias Schulz
Antje Litzmann
Anne Heckelmann
Kai Reineke
Franziska Moser
Katrin Schauermann
Stefan Boguslawski
Esma Oba
Anne Grohmann
Dieter Oberdörfer
Katharina Schössler
Daniel Baier
Irina Smetanska
Robert Sevenich
Erik Voigt
Christin Büchner