innovative ball valves for demanding applications. - … · innovative ball valves for demanding...

Innovative Ball Valves for demanding applications.

FCT Ball ValvesFlow Control Technologies (FCT) - the premium brand for industrial ball valves.

2 | FCT BALL VALVES

A GLOBAL NETWORK OF INTERNATIONAL BRANDSSupplying a host of leading global brands, we work closely with the oil & gas, power generation, mining, chemical, food & beverage and marine industries, so we can anticipate their needs and exceed their expectations at every level.

EXCELLENCE IN ENGINEERINGAt Emerson our position as the technology leader in flow control is solidified by the collective resources of our brands.

Utilizing the latest systems and technology, our specialists produce the highest quality flow products at competitive market pricing.

QUALITY PHILOSOPHYA strong commitment to maintaining and improving the quality of both product performance and customer service is inherent within our management policy. Our factories and quality assurance procedures are reviewed and audited regularly by major quality authorities such as Lloyds register, BSI, Bureau Veritas, and TÜV, and are in compliance with ISO 9000:2000.

EMERSONEmerson is the name behind the world’s most comprehensive range of valves, actuators and associated flow control products.

APPLICATION SOLUTIONSWorking closely with industry contractors and users, Emerson engineers are able to develop specific proposals for individual process requirements - by combining advanced technology with outstanding engineering expertise.

PROJECT PACKAGESThe extensive range of product types enables Emerson to propose and supply integrated project packages. Simplify your supply chain by including Emerson as an approved vendor.

ANYWHERE IN THE WORLDWhat’s more, Emerson’s products can be found at work in every corner of the globe with 30,000 people worldwide, working with clients and partners on six continents. Our flow management solutions are backed by unrivalled customer services, experience and support.

| 3PRODUCT OVERVIEW

Source: Statoil ASA (Photo by Harald Pettersen)

4 | FCT BALL VALVES

HIGH QUALITY, INNOVATIVE VALVESOLUTIONS FOR OIL, GAS AND ENERGYAPPLICATIONS - WORLDWIDEFlow Control Technologies (FCT) was created from the union of several recognized valve brands that have served the oil, gas and energy industries for more than 30 years; IVC, SDT, Mapegaz, Cipeg and Munzing were merged together in 1994 and became Flow Control Technologies. The merging of these brands created one of the leading companies of ball valves

FCT OFFER THE FOLLOWING PRODUCTS FOR A WIDE RANGE OF APPLICATIONS:• Split body, top entry and fully welded

design trunnion mounted ball valves• Compact valve, tandem valves, pig

launcher/receiver valves• Valves for special applications, such as:

- High temperature / Cryogenic- High pressure (API6A) - Subsea- HIPPS- DIB / DBB- Corrosive fluid- Slurries- Pig launcher/Receiver

To design and manufacture innovative solutions, FCT utilize the latest 3-D and Finite Element Analysis Design (FEA) Software and manages the manufacturing process through SAP Enterprise Resource Planning (ERP).

The Saint-Juery facility utilizes in-house manufacturing and testing facilities, and has the ability to undertake special testing such as, cryogenic and high temperature, bending moment, fugitive emission test, endurance testing and hyberbaric testing capabilities.

FCT aims to provide complete satisfaction to customers in terms of product performance and reliability, coupled with commercial competitiveness.

The business operates a comprehensive certified Quality Assurance System, which is in accordance with ISO 9001 - 2008 and API Q1 9th edition, and in addition, conforms to the requirements of API 6D/6A/6DSS, and The Environmental Protection and Health and Safety Requirements of ISO 14001 / OSHAS 18001 and for welding activities to the requirements ISO 3834-2. All valves are PED approved, categories III and/or IV and SIL level assessed to IEC 61508/61511 standards.

| 5PRODUCT OVERVIEW

Source: Statoil ASA (Photo by Harald Pettersen)

6 | FCT BALL VALVES

VALVE RANGE

TOP-ENTRYConstruction: Top-entry : TEDesign: Bidirectional*Bore: Full bore / Reduced boreSeat design: SPE, DPE, SPE/DPE (* recommended direction)API 6D ASME Class 150 - 900 DN 50 -1500 (NPS 2 - 60)

ASME Class 1500 - 2500 DN 50 - 1000 (NPS 2 - 40)

API 6A API 5,000 - 10,000 DN 50 - 1000 (NPS 2 - 40)API 15,000 - 20,000 See high pressure

Temperature: -46°C to 200°CEnd connection: RTJ, RF, WE, Hub, API 6A flanges, Compact flangesFace to face: Standard = API 6D / API 6A

Specific demand can be studied

Body materials: Forging / Centricast (up to 10K)Carbon steel (CS) / LTCS / Stainless steel (SS) / Alloys (Duplex, Super duplex, Ni alloy, Cu alloy, hastelloy) / Titanium

Trim materials: Forging / Centricast (up to 10K)Carbon steel (CS) + ENP / LTCS + ENP / Stainless steel (SS) / Alloys (Duplex, Super duplex, Ni alloy, Cu alloy, hastelloy) / Titanium

Seat insert: Metal seating: Tungsten carbide (150µm to 400µm)Soft seating: PTFCE, PFA, PEEK, DEVLON V

Seals: Elastomer O’ring, PTFE lipseal, graphite

SPLIT BODYConstruction: Split-body (3 or 2 pieces): HPA, HRA, DBDesign: BidirectionalBore: Full bore / Reduced boreSeat design: SPE, DPE, SPE/DPE API 6D ASME Class 150 - 900 DN 50 -1500 (NPS 2 - 60)

ASME Class 1500 - 2500 DN 50 - 1000 (NPS 2 - 40)

API 6A API 5,000 - 10,000 DN 50 - 1000 (NPS 2 - 40)

Temperature: -46°C to 200°CEnd connection: RTJ, RF, WE, Hub, API 6A flanges, Compact flangesFace to face: Standard = API 6D / API 6A

specific demand can be studied



Seat insert: Metal seating: Tungsten carbide (150µm to 400µm)Soft seating: PTFCE, PFA, PEEK, DEVLON V


| 7PRODUCT OVERVIEW

HIPPSConstruction: Top-entry / Split-bodyDesign: Bidirectional with recommended orientationBore: Full bore / Reduced boreSeat design: SPE/DPE (recommended), SPE, DPEAPI 6D ASME Class 150 - 900 DN 50 -1500 (NPS 2 - 60)

ASME Class 1500 - 2500 DN 50 - 1000 (NPS 2 - 40)


Temperature: -46°C to 200°CEnd connection: RTJ, RF, WE, API 6A flanges, HubFace to face: Standard = API 6D / API 6A


Body materials: Forging/ Centricast (up to 10K)Carbon steel (CS) / LTCS / Stainless steel (SS) / Alloys (Duplex, Super duplex, Ni alloy, Cu alloy, hastelloy) / Titanium

Trim materials: Forging / Centricast (up to 10K)Carbon steel (CS) + weld overlay / LTCS + weld overlay / Stainless steel (SS) / Alloys (Duplex, Super duplex, Ni alloy, Cu alloy, hastelloy) / Titanium

Seat insert: Metal seating: Tungsten carbide (150µm to 400µm)

Seals: PTFE lipseal, graphite

HIGH PRESSURE (HPHT)Construction: Top-entry (recommended) / Split-bodyDesign: BidirectionalBore: Full bore / Reduced boreSeat design: SPE, DPE, SPE/DPE API 6A API 15,000 - 20,000 DN 50 - 500 (NPS 2 - 20)

max ID = 320 mm due to forging feasability

Temperature: -46°C to 200°CEnd connection: Hub, WE, API 6A flangesFace to face: Standard = API 6A


Body materials: Forging / Carbon steel (CS) / LTCS / Alloys (Duplex, Super duplex, Ni alloy, Cu alloy, hastelloy)

Trim materials: Forging / Carbon steel (CS) + weld overlay / LTCS + weld overlay / Alloys (Duplex, super duplex, Inconel)

Seat insert: Metal seating: Tungsten Carbide (150µm to 400µm)


8 | FCT BALL VALVES

SUBSEAConstruction: Top-entry / Split body / TandemDesign: BidirectionalBore: Full bore / Reduced boreSeat design: SPE, DPE, SPE/DPE API 6D ASME Class 150 - 900 DN 50 -1500 (NPS 2 - 60)

ASME Class 1500 - 2500 DN 50 - 1000 (NPS 2 - 40)


Temperature: -46°C to 200°CEnd connection: WE, API 6A flanges, RF, RTJFace to face: Standard = API 6DSS / API 6A




Seat insert: Metal seating: Tungsten Carbide (150µm to 400µm)Soft seating: PTFE, PEEK

Seals: Elastomer O’ring, PTFE lipseal, graphite, metallic seal

LOW TEMPERATURE / CRYOGENICConstruction: Top-entry / Split-bodyDesign: BidirectionalBore: Full bore / Reduced boreSeat design: SPE, DPE, SPE/DPE API 6D ASME Class 150 - 900 DN 50 -1500 (NPS 2 - 60)

ASME Class 1500 - 2500 DN 50 - 1000 (NPS 2 - 40)

Temperature: down to -196°C*End connection: RTJ, RF, WE, HubFace to face: Standard = API 6D


Body materials: Centricast / ForgingStainless steel

Trim materials: Centricast / ForgingStainless steel

Seat insert: Soft seating: PCTFE


* Kindly contact the nearest Emerson sales office for application details.

| 9PRODUCT OVERVIEW

HIGH TEMPERATUREConstruction: Top-entry / Split-bodyDesign: BidirectionalBore: Full bore / Reduced boreSeat design: SPEAPI 6D ASME Class 150 - 900 DN 50 -1500 (NPS 2 - 60)

ASME Class 1500 - 2500 DN 50 - 1000 (NPS 2 - 40)

API 6A API 5,000 - 10,000 DN 50 - 1000 (NPS 2 - 40)

Temperature: up to 400°C*End connection: RTJ, RF, WE, API 6A flanges HubFace to face: Standard = API 6D / API 6A


Body materials: Forging / Centricast Carbon steel (CS) / LTCS (Full CRA weld overlay)

Trim materials: Forging / Centricast Carbon steel (CS) + weld overlay / LTCS + weld overlay / Alloys (Duplex, super duplex, Inconel)

Seat insert: Metal seating: Tungsten Carbide (150µm to 400µm)

Seals: Graphite, metallic seal (gasket)

TANDEM/DBBConstruction: Top-entry / Split-bodyDesign: BidirectionalBore: Full bore / Reduced boreSeat design: SPE, DPE, SPE/DPE API 6D ASME Class 150 - 900 DN 50 -750 (NPS 2 - 30)

ASME Class 1500 - 2500 DN 50 - 500 (NPS 2 - 20)


Temperature: -46°C to 200°CEnd connection: Hub, WE, RF, RTJ, API 6A flangesFace to face: Specific demand can be studied

Body materials: Forging / Centricast (up to 10K)Carbon steel (CS) / LTCS (Full CRA weld overlay) / Alloys (Duplex, Super duplex, Ni alloy, Cu alloy, hastelloy)

Trim materials: Forging / Centricast (up to 10K)Carbon steel (CS) + weld overlay / LTCS + weld overlay / Alloys (Duplex, super duplex, Inconel)

Seat insert: Metal seating: Tungsten Carbide (150µm to 400µm)Soft seating: PTFCE, PFA, PEEK, DEVLON V

Seals: Elastomer O’ring, PTFE lipseal, graphite, metallic seal

* Kindly contact the nearest Emerson sales office for application details.

10 | FCT BALL VALVES

PIG VALVESConstruction: Top-entry / Split-bodyDesign: BidirectionalBore: Full Bore (piggable)Seat design: SPE, DPE, SPE/DPE API 6D ASME Class 150 - 1500 DN 50 -1500 (NPS 2 - 60)

Temperature: -46°C to 200°CEnd connection: RTJ, RF, WE, HubFace to face: Manufacturer’s standard


Body materials: Forging / CentricastCarbon steel (CS) / LTCS / Stainless steel (SS) / Alloys (Duplex, Super duplex, Ni alloy, Cu alloy, hastelloy) / Titanium

Trim materials: Forging / CentricastCarbon steel (CS) + ENP / LTCS + ENP / Stainless steel (SS) / Alloys (Duplex, Super duplex, Ni alloy, Cu alloy, hastelloy) / Titanium



DIBConstruction: Top-entry / Split-bodyDesign: Bidirectional with recommended orientation for DIB2Bore: Full bore / Reduced boreSeat design: DPE (DIB-1) SPE/DPE (DIB-2)API 6D ASME Class 150 - 900 DN 50 -1500 (NPS 2 - 60)

ASME Class 1500 - 2500 DN 50 - 1000 (NPS 2 - 40)


Temperature: -46°C to 200°CEnd connection: RTJ, RF, WE, Hub, API 6A flangesFace to face: Manufacturer’s standard





| 11PRODUCT OVERVIEW

FULLY WELDEDConstruction: Fully weldedDesign: Fully weldedBore: Full bore / Reduced boreSeat design: SPE, DPE, SPE/DPEAPI 6D ASME Class 150 - 900 DN 50 -1500 (NPS 2 - 60)

ASME Class 1500 - 2500 DN 50 - 1000 (NPS 2 - 40)

Temperature: -46°C to 200°CEnd connection: WE, RF, RTJFace to face: Standard = API 6D


Body materials: Forging / CentricastCarbon steel (CS) / LTCS / Stainless steel (SS) / Alloys (Duplex, Super duplex, Ni alloy)

Trim materials: Forging / CentricastCarbon steel (CS) + ENP / LTCS + ENP / Stainless steel (SS) / Alloys (Duplex, Super duplex, Ni alloy)




SUCCESS STORIESHIPPS (HIGH INTEGRITY PRESSURE PROTECTION SYSTEM)FCT was one of the first suppliers providing ball valves for HIPPS application in 1997.FCT was the 1st ball valve manufacturer to be SIL certified in 2002.

FCT focus on highest integrity valves for harsh applications. These valves are built with all options preventing from failure in order to guarantee the maximum safety level.

On Elgin Franklin, in 1997, Elf/Shell asked FCT to develop NPS 18 API 15000 valves with pressure protection function of downstream process platform. Without this equipment, it would not have been possible to de-rate the downstream installation (to ~ ASME 1500#), then the production would not have been profitable because process equipmentof such high rating was not available on the market at that time, and even nowadays, the cost would be far too expensive to be profitable.

Other references on HIPPS projects:- Deen Dayal NPS 16 API 15K solid DUPLEX- ADMA OPCO NPS 24 PN305- Yokogawa NPS 24 1500# SS

HIGH PRESSURE (HP)/ HIGH TEMPERATURE (HT)FCT was a pioneer in the development of the first prototype - an NPS 18 API 15000 (~35t). This was built with the help of CEE in 1995/1996 on the demand of Elf/Shell for the Elgin Franklin field. It had to go through an extremely demanding qualification test (over 1000 cycles, high/low temperatures etc). The first valve was able to operate against a differential pressure of 860 bars at 185°C. With this success, FCT delivered all the HP/HT valves of the wellhead platform of Elgin Franklin: ~70 valves, from NPS 8 to 18 API 15K.

FCT became the leader for HP/HT ball valves and supplied products for all the main subsequent projects using ball valves, including: • ONGC / Deen Dayal, India (2011) /

~130 valves from NPS 2 to 16 API 15K (HIPPS valves)

• TOTAL / West Franklin, North Sea (2013) /30 valves from NPS 8 to 18 API 15K (HIPPS valves)

• DONG / Herje, North Sea (2014) / ~60 valves from to NPS 2 to 12 API 15K

• MAERSK / Culzean, North Sea (2016)

“FCT FOCUS ON HIGHEST INTEGRITY VALVES FOR HARSH APPLICATIONS”


LARGE PROJECT MANAGEMENTFCT has been managing large projects, providing the best support to our customers. Over the years the organization has been delivering project such as :-• Statoil/ Troll A (1992) ~1000 valves• Qatar LNG liquefaction

project(1995/1996) 3491 valves• Total N’ Kossa (1994/1997) 735 valves• Yadana Myanmar (1996/1998) 464 valves• Frame Agreement Norsk Hydro

(1994 to 1999) - Njord (1995) ~1000 valves - Visund (1996) ~1000 - Troll C (1998) ~1000 valves - Oseberg (1998) - Heimdal (1999)• Conoco Phillips Norway / Ekofisk 2/4J

and 2/4X (1997) ~ 3000 valves• Woodside/ Laminaria FPSO (1998)

2000 valves• Shell Philippines / Malampaya (1999)

794 valves• Total / Girassol/(2000/2001) 987 valves• Shell/ Ormen Lange (2004) ~500 valves• PTTEP Arthit (2006) 500 valves• BP/SKARV FPSO (2009) ~1000 valves• Frame Agreement Statoil since 2012• SHELL/ Nyhamna (2014/2015)

350 valves• Statoil/ J. Sverdrup (starting 2015)

4 platforms ~1000 valves• Total/ Martin Linge (starting 2015)

250 valves• BP Angola / Plutonio 800 valves

SERVICING/SITE ASSISTANCEOseberg, Norsk Hydro complex of platforms, was built in the mid 1980’s. It produces and collects around 25M€/day of oil.

As Statoil wanted to use this complex for 20 more years, they have to replace critical valves (old design valves were corroded, eroded etc). FCT was involved in refurbishing the duplex valves from soft seats with elastomer o’rings to metal seats with PTFE lipseals. Carbon steel valves have been replaced by new generation of DIB-1 (double isolation and bleed) valves, metal seated with PTFE lipseals.


Emerson can support you either in the field, or from our own state-of-the-art production facilities. With strategically distributed service teams available 24 /7/365, and a fleet of fully stocked service vehicles. Our pickup and delivery services assist you with your service and repair needs with minimal downtime.

Emerson facilities and products meet multiple industry standards, both international and local, including: AGA, ASME, ISO, NATA and PEDWe are also certified through leading organizations including:Bureau Veritas, DNV, Lloyds Register and TÜV

SERVICE CAPABILITIES

Emerson brings over 100 years of service expertise to you. Emerson’s OEM-trained technicians in over 80 service centers worldwide offer unrivalled OEM and non-OEM product expertise coupled with a deep understanding of industrial applications.

We understand gold producers continue to face fluctuating commodity prices requiring them to curtail investment, reduce operating costs and staffing attrition.

We can offer a range of service capabilities that can either supplement your existing maintenance program or provide a total service responsibility, moving you from

AFTER MARKET SERVICEEMERSON’S SERVICE PORTFOLIO INCLUDES:• Installation & commissioning support • Valve automation• Service & application training• Parts & replacements management• Inspection, testing & certification• Maintenance & repair• Turnarounds, revisions & shutdowns• Product upgrades & modifications• End of life support• Asset integrity management

PRODUCTS SERVICED INCLUDE:• Pressure relief valves• Control valves• Pump protection valves• Specialty Knife, Gate, Globe, Choke and Check valves• Ball valves• Triple offset valves• Electric, pneumatic and hydraulic

actuators • Instrumentation and controls

OUR GENERAL CAPABILITIES INCLUDE:• Testing (air, gas, water, liquid, steam,

cryogenic)• Oxygen cleaning• In-situ testing and machining• Mobile units• Embedded site services• Offshore capabilities• Asset integrity management• Instrumentation and calibration services

reactive to proactive maintenance to reduce unplanned downtime, minimize maintenance costs, and extend asset life.

We understand gold producers continue to face fluctuating commodity prices requiring them to curtail investment, reduce operating costs and staffing attrition. We offer a range of service capabilities that can either supplement your existing maintenance program or provide a total service responsibility, moving you from reactive to proactive maintenance to reduce unplanned downtime, minimize maintenance costs, and extend asset life.

eDge


OUTSOURCING ASSET MANAGEMENTIn response to the challenging operating climate, mining companies can often realize cost benefits by outsourcing asset management. Before miners can achieve zero unplanned maintenance, they must first strengthen their asset management practices.

Emerson’s leading asset management platform, provides asset tracking capabilities that help you make viable decisions on the balance of safety and reliability vs costs.

ASSET MANAGEMENT ALLOWS YOU TO:• Have full visibility of all assets in a

single, global eDge solution with 24/7 access

• Optimize outage scheduling• Reduce your maintenance downtime

and improve reliability. Users have shown 18% fewer repairs per year*

• Mitigate risks and diagnose failures, take corrective actions and ensure your plant operates more efficiently

• Save time and reduce costs: 22% reduction in cost per repair; 35% overall reduction in repair costs*

EMERSON’S ASSET MANAGEMENT SOLUTIONS INCLUDE:• Asset tracking • Compliance management• Inventory management (parts and

spares storage, management and monitoring)

• Shutdown planning• Risk based inspection (RBI)• Root cause failure analysis (RCFA)• Business intelligence

(*) eDge case study

eDgeASSET INTEGRITY MANAGEMENT

Business Intelligence

Compliance Management

Asset Tracking

Shutdown Planning

Risk Based Inspection

(RBI)

Root Cause Failure Analysis

(RCFA)

Inventory Management

PREDICTIVE AND PREVENTIVE

ASSET IN

TEGRITY MAINTENANCE S

TRATEG

IES

Middle East & AfricaEmerson FZE P.O. Box 17033,Jebel Ali Free Zone - South 2,Dubai, United Arab EmiratesT +971 4 8118100

Emerson Automation SolutionsWorld Area Headquarters

Asia Pacific1 Pandan Crescent Singapore 128461T +65 6777 8211

EuropeNeuhofstrasse 19a P.O. Box1046 CH 6340 Baar,SwitzerlandT +41 41 768 6111

Latin America1300 Concord Terrace Suite 400Sunrise, Florida 33323,United StatesT +1 954 846 5030

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Stafford3950 Greenbriar DriveStafford, Texas, 77477United StatesT +1 281 274 4400

Final ControlNorth America

Marshalltown301 South 1st AvenueMarshalltown, Iowa, 50158United StatesT +1 641 754 3011

Emerson Electric Co.Global Headquarters8000 West Florissant AvenueSt. Louis, Missouri, 63136 United StatesT +1 314 679 [email protected]/FinalControl

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VCPBR-04088-EN 17/08

©2017 Emerson Automation Solutions. All rights reserved.

Penberthy is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. The Emerson logo is a trade mark and service mark of Emerson Electric Co. All other marks are property of their respective owners.

The contents of this publication are presented for information purposes only, and while effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the designs or specifications of our products at any time without notice. Responsibility for proper selection, use and maintenance of any product or service remains solely with the purchaser and end user.

innovative ball valves for demanding applications. - … · innovative ball valves for demanding...

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