innovation in automation - pharmout€¦ · innovation in automation barry hendy ... hospira,...
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© PharmOut 2016
Innovation in
Automation
Barry Hendy
Managing Director ADDE.
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© PharmOut 2016
ADDE?
• Andrew Donald Design Engineering
• +20 years delivering automation solutions
• Experienced team – turnkey solutions
• Mechanical, electrical, controls; design and build
• Bayswater based
• Projects delivered to
• AstraZeneca, GSK, CSL, Hospira, Pfizer, MSD
• Food (GWF) and manufacturing.
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© PharmOut 2016
www.adde.com.au
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Innovation in Automation
• Collaborative Robots
• Autonomous Vehicles
• Key to success
• The 3 P’s
• Requirements
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© PharmOut 2016
Collaborative Robots
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© PharmOut 2016
Collaborative Robots
COBOTS• New breed of small, simple, sensitive.
• Able to operate ‘un caged’
• Sensitive to force and loads, able to respond
• Many easy to program, quick to set up
• Growing list of accessories and ‘apps’
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© PharmOut 2016
Cobots
• ABB YouMi
• Rethink Robotics - Baxter and Sawyer
• Universal Robots UR3, UR5 and UR10
• Kuka, Fanuc … more and more
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Rethink - Baxter
• Early and vocal player
• Double arm – humanoid
• Very safe
• Compliant
• Innovative ‘teach by show’.
• But very inaccurate
• Very slow
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© PharmOut 2016
Sawyer
• More accurate, faster
• Single arm
• Same programming system
• Evolving quickly
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ABB YuMu
• Small, accurate
• Targeted at electronic assembly
• 2 arms
• Selection of grippers including cameras
• Easily bolted to bench and ‘put to work’
• Limited by 500g capacity.
• Simple new ‘teach by show’ programming – pretty
useless.
• Still programmed with ABB traditional robot language
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© PharmOut 2016
YuMi
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© PharmOut 2016
Universal Robots
• Class leaders – over 10,000 installed
• 3kg, 5kg and 10kg – 500mm to 1300mm reach
• Simple programming – easy deployment
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Kuka
• Very impressive technology
• Fantastic force sensitivity
• Beautiful construction
• Light and dexterous
• Java programming
• Very expensive.
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© PharmOut 2016
Fanuc
• 35 kg lifting capacity!
• Traditional robot under padding and with
smart controls.
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Collaborative Robots
• Interesting approach to traditional application
• Opening new, simpler tasks
• Quick deployment for short-run projects
• Flexibility of no guarding
• But only collaborative if you don’t put a chainsaw on
the end.
• ‘Horses for courses’
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Cycle time …
• How fast can they go?
• Dependent on safety level
• Both legal and client safety standards
• Always needs a risk assessment
• Safety versus Production …
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Opportunities
• Simple in-house deployments
• Flexible and affordable automation
• Automation principals still apply
• Presentation of product
• Definition of process
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GaMP and Validation
• Process validation
• Easier or harder than an operator?
• Process and product risks must be identified
• Challenge to rapid deployment benefits?
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© PharmOut 2016
Autonomous Vehicles
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Mobile platforms
• Small, smart, simple AGV
• Self navigating
• No Infrastructure
• Range of sizes
• Tote size up to full pallet.
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Navigation
• No infrastructure.
• No wires or lines
• Scanners easily learn the environment and locations
• +/- 100mm
• Safe to interact with people
• Targets for high accuracy positioning
• +/- 10mm
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© PharmOut 2016
Amazon
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Applications
• Low-medium rate transfer
• End of line transfers
• Moving shippers to palletising or warehouse
• Material handling
• Delivering materials to lines
• Moving trolleys
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MiR
• Down the road from Universal Robots
• 100kg capacity
• 8hr+ operation on a charge
• Build the top for your application
• Conveyor
• Shelves
• Towing
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Adept/Omron Lynx
• Adept Robots bought by Omron
• Solid history
• Capable platform
• Trolley option
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© PharmOut 2016
ClearPath Otto
• Emerging new player
• Strong background in navigation
• Significant commitment to the new segment
• Otto 100 – small, 100kg
• Otto 1500 – Pallet size
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© PharmOut 2016
Applications?
• Fleet Management Software
• Capacity planning
• Non deterministic
• Top built to suit
• Power and interfaces available
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© PharmOut 2016
Automation Success
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© PharmOut 2016
The 3 P
• Product
• Process
• People
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© PharmOut 2016
Product
• Understand your product completely
• Range
• Variation
• Presentation
• Exceptions
• Quality
• Behaviour
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© PharmOut 2016
Process
• Understand every step of the process
• Explicit and implicit operations
• Human eye and hand are fantastic inspectors
• Exceptions
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People
• Will make or break any project
• Who will own it?
• Who wants it work?
• Who wants it to fail???
• Engage the team and stakeholders early. Very early.
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© PharmOut 2016
Requirements
• Pharmaceutical understand the URS well
• Peel back to the core requirements
• Product and process
• Really try to avoid defining a solution
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ANY QUESTIONS?
Barry Hendy
www.adde.com.au