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6 5 4 3 2 1 Inner Finisher-A1 Inner Finisher Additional Tray-A1 Service Manual September 11, 2009 Revisioin 0

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  • 654321

    Inner Finisher-A1

    Inner Finisher Additional Tray-A1

    Service Manual

    September 11, 2009Revisioin 0

  • 00ii

    ii

    ApplicationThis manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality.

    CorrectionsThis manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.

    The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

    TrademarksThe product names and company names used in this manual are the registered trademarks of the individual companies.

    CopyrightThis manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.

    (C) CANON INC. 2009

    CautionUse of this manual should be strictly supervised to avoid disclosure of confidential information.

  • 00iii

    iii

    Explanation of SymbolsThe following symbols are used throughout this Service Manual.

    Symbols Explanation Symbols Explanation

    Check. Remove the claw.

    Check visually. Insert the claw.

    Check the noise. Use the bundled part.

    Disconnect the connector. Push the part.

    Connect the connector. Plug the power cable.

    Remove the cable/wire from the cable guide or wire saddle.

    Turn on the power.

    Set the cable/wire to the cable guide or wire saddle.

    Remove the screw.

    Tighten the screw.

    The following rules apply throughout this Service Manual:

    1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation.

    In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol, the arrow indicates the direction of the electric signal. The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in supplying the machine with power.

    2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low". (The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'.

    In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.

    The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins.All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine.

  • 00iv

    iv

  • 00v

    v

    Contents Safety Precautions

    Notes Before it Works Serving ---------------------------------------------0-2

    1 Produt OutlineFeatures -------------------------------------------------------------------------1-2Specifications ------------------------------------------------------------------1-3Names of Parts ----------------------------------------------------------------1-4

    External View 1 --------------------------------------------------------------------- 1-4External View 2 --------------------------------------------------------------------- 1-4External View 3 --------------------------------------------------------------------- 1-5Cross Section ----------------------------------------------------------------------- 1-5

    2 TechnologyBasic Configuration -----------------------------------------------------------2-2

    Outline of basic operation -------------------------------------------------------- 2-2Non-sort operation-------------------------------------------------------------------------- 2-2Offset operation ----------------------------------------------------------------------------- 2-2Stapling operation -------------------------------------------------------------------------- 2-3

    Controls --------------------------------------------------------------------------2-5Servicing Work --------------------------------------------------------------------- 2-5

    Scheduled Servicing ----------------------------------------------------------------------- 2-5Customer maintenance ----------------------------------------------------------- 2-5

    Cleaning the offset roller ------------------------------------------------------------------ 2-5

    3 Periodic ServicingPeriodic Service Works ------------------------------------------------------3-2

    4 Parts Replacement and Cleaning ProcedureList of Parts ---------------------------------------------------------------------4-2

    Motors/Switches/Solenoids ------------------------------------------------------ 4-2

    Motors -------------------------------------------------------------------------------- 4-2Sensors ------------------------------------------------------------------------------- 4-3PCBs ---------------------------------------------------------------------------------- 4-3

    Consumable Parts Requiring Periodic Replacement and Cleaning Points ----------------------------------------------------------------------------4-4

    Removing the Stapler Unit ------------------------------------------------------- 4-4Removing the Offset Roller ------------------------------------------------------ 4-5Removing the Shutter Unit ------------------------------------------------------ 4-6Removing the Paper retainer (front/rear) ------------------------------------ 4-7

    5 Installation(Inner Finisher-A1)Making Pre-installation Checks --------------------------------------------5-2

    Cautions at the Time of Installation -------------------------------------------- 5-2Kontrollen vor der Installation (German/Deutsch) --------------------5-2

    Vorsichtshinweise zur Installation ---------------------------------------------- 5-2Checking Bundled Components -------------------------------------------5-3How to Utilize This Installation Procedure ------------------------------5-4

    When Using the Contained Parts(Bundled Components in the Shipping Carton) -------------------------------------------------------------------------------- 5-4Symbols in the Illustration ------------------------------------------------------- 5-4

    Installation Procedure --------------------------------------------------------5-5Installation Procedure ------------------------------------------------------------- 5-5

    6 Installation(Addtional Tray-A1)Making Pre-installation Checks --------------------------------------------6-2

    Cautions at the Time of Installation -------------------------------------------- 6-2Checking Bundled Components -------------------------------------------6-3How to Utilize This Installation Procedure ------------------------------6-4

    When Using the Contained Parts(Bundled Components in the Shipping Carton) -------------------------------------------------------------------------------- 6-4Symbols in the Illustration ------------------------------------------------------- 6-4

    Installation Procedure --------------------------------------------------------6-5Preparation to install in the host machine ----------------------------------- 6-5Connecting to Connected Equipment ----------------------------------------- 6-7

  • 00vi

    vi

    AppendixService Tools ----------------------------------------------------------------------ii

    Solvents and Oils --------------------------------------------------------------------- iiSpecial Tools --------------------------------------------------------------------------- ii

    General Circuit Diagram ------------------------------------------------------- iii

  • Safety PrecautionsNotes Before it Works Serving

  • 000-2

    0-2

    Safety Precautions > Notes Before it Works Serving

    Safety Precautions > Notes Before it Works Serving

    Notes Before it Works Serving

    Caution:

    At servicing, be sure to turn off the power source according to the specified steps and disconnect the power plug.

    Caution:

    Do not turn off the power switch when downloading is under way.

    Turning off the main power switch while downloading is under way can disable the machine.

  • 11 Produt Outline

    Produt Outline

    Names of PartsSpecificationsNames of Parts

  • 111-2

    1-2

    Produt Outline > Features

    Produt Outline > Features

    Features

    A variety of finishing functions2 delivery tray + Multi stapling

    Large tray capacity (500 sheets+)Utilize the inner room of the system

  • 111-3

    1-3

    Produt Outline > Specifications

    Produt Outline > Specifications

    Specifications

    Item SpecificationsStacking method Stacking tray descending methodPaper ejection Face-down ejectionStacking alignment Center alignmentStackable paper size

    Feeding direction 139.7mm - 457mmCross-feeding direction 100.0mm - 320mm

    Paper weight 52-256g/m2 (Japanese post card supported))Number of tray 1 (+additional option tray)Finishing modes Non-sort stacking A3/A4/A4R/A5/A5R/B4/B5/B5R/Japanese Post

    Card/EXE/LDR/LGL/LTR/LTR-R/STMT/STMT-R8K/16K/16K-RSRA3(320X450)/A3+(305X457)

    Bunch offset stacking A3/A4/A4R/B4/B5LDR/LGL/LTR/LTR-R8K/16K

    Staple stacking A3/A4/A4R/B4/B5LDR/LGL/LTR/LTR-R8K/16K

    Stacking capacity Processing tray S size: 50 sheets or LessLength in feeding direction: 139.7mm-215.9mmL size: 30 sheets or LessLength in feeding direction: more than 215.9mm-457.0mm

    Standard tray (lower tray) only

    S size: 62.5mm high or less (62.5mm is equivalent to 500 sheets+/-.)L size: 62.5mm high or less (62.5mm is equivalent to 500 sheets+/-.)

    When the Additional Tray-A1 is installed

    Additional Tray-A1(Upper tray))

    S size: 12.5mm high or less (12.5mm is equivalent to 100 sheets+/-.)L size: 12.5mm high or less (12.5mm is equivalent to 100 sheets+/-.)

    Standard tray(lower tray)/Randomstacking

    S size: 25.0mm high or less (25.0mm is equivalent to 200 sheets+/-.)L size: 25.0mm high or less (25.0mm is equivalent to 200 sheets+/-.)

    Standard tray(lower tray)/Cascadestacking

    S size: 62.5mm high or less (62.5mm is equivalent to 500 sheets+/-.)L size: 62.5mm high or less (62.5mm is equivalent to 500 sheets+/-.)

    Stapled stack Above-mentioned heights or within 30 books

    Item SpecificationsCapable size for alignment

    Non-sort stacking Width: 100mm-320mmBunch offset stacking Width: 210mm-297mmStaple stacking Width: 210mm-297mm

    Paper detection Processing tray AvailableStandard tray/Additional Tray-A1

    Available

    Capable size for stapling

    Single corner stapling(front or rear

    A3/B4/A4/A4R/A5LDR/LGL/LTR/LTR-R8K/16K

    Double stapling (sidestitching)

    A3/B4/A4/A4R/A5LDR/LGL/LTR/LTR-R8K/16K

    Number of paper stapled

    Small size(A4/B5/LTR/16K)

    Plain paper (52-81.4g/m2) : 50 sheets (Max: 2 sheets x Cover paper (256g/m2) + 48 sheets x bookblock (81.4g/m2))Plain paper (more than 81.4g/m2-105.0g/m2): 30 sheetsThick paper (more than 105.0g/m2 - 256g/m2: 2 sheets

    Large size(A3/B4/A4R/LDR/LGL/LTR-R/8K)

    Plain paper(52-81.4g/ 30m2) : 30 sheetsPlain paper (more than 81.4g/m2-105.0g/m2): 20 sheetsThick paper (more than 105.0g/m2 - 256g/m2: 2 sheets

    Staple replenishment Exclusive staple cartridge (5000 staples)Staple Exclusive stapleStaple run-out detection AvailableManual stapling UnavailableControl panel Not exsistingPower supply Supplied by the host machineDimensions 424.2mm 552.1mm 228.5mm(W D H)Mass Approx. 9.8Kg

    T-1-1T-1-1

  • 111-4

    1-4

    Produt Outline > Names of Parts > External View 2

    Produt Outline > Names of Parts > External View 2

    Names of Parts

    External View 1

    Tray paper holdig arm

    Upper guide part

    Stack tray

    Switchback guide

    F-1-1F-1-1

    External View 2

    Stapler

    Additional Tray-A1

    Stack extension tray 2

    Stack extension tray 1

    F-1-2F-1-2

  • 111-5

    1-5

    Produt Outline > Names of Parts > Cross Section

    Produt Outline > Names of Parts > Cross Section

    External View 3

    Finisher front cover

    F-1-3F-1-3

    Cross Section

    [1]

    [6]

    [5][4][3][2]

    [9] [8] [7]

    1 Stack tray 6 Stapler2 Processing tray 7 Stapler3 Shift roller 8 Gripper4 Switchback part 9 Stack height detection lever5 Entrance roller

    F-1-4F-1-4

  • 22 Technology

    TechnologyBasic ConfigurationControls

  • 222-2

    2-2

    Technology > Basic Configuration > Outline of basic operation > Offset operation

    Technology > Basic Configuration > Outline of basic operation > Offset operation

    Basic Configuration

    Outline of basic operationNon-sort operation

    1.OutlineEjected paper from the host machine is aligned and stacked on the processing tray. Paper stack is then ejected on the stack tray. The paper stack is placed at the center in cross feeding direction.

    2.DetailsOutline of operation

    1)Ejected paper from the host machine is conveyed into the finisher.2)Before paper trailing edge passes by the entrance roller, the shift roller goes down to press

    the paper. After the trailing edge passes by the entrance roller, the shift roller stops turning.3)The gripper opens and the shift roller reverses to transport the paper stack to the aligning

    plate.4)The shift roller goes up to release the paper stack and the gripper closes to grip the stack.5)The above steps repeat themselves up until the number of the paper on the processing

    tray becomes 10 (1 for the envelope) or the operation complete signal is issued whichever comes first.

    6)Gripper starts to eject the paper stack on the stack tray.7)Stack height detection lever moves up to evacuate itself and moves down again to detect

    the stacking height when the stack ejection has completed.

    Switchback part

    Shift roller

    Entrance roller

    Stapler

    Gripper Trailing edge aligning plate

    Stack tray

    Processing tray

    Stack height detetion lever

    Ejection rollerof the host machine

    [Non-sort stacking operation]

    F-2-1F-2-1

    Offset operation1.Outline

    Stacking the ejected paper from the host machine onto the processing tray. Every paper stack consisting of 10sheets of paper is offset and ejected on the stack tray.

    2.DetailsOutline of operation

    1)1)through 5) are the same operation as "Non-sort".6)The shift roller moves to the center or rear-end position and align the paper stack to locate

    it at specified shift position.7)The shift roller goes up to release the paper stack and the gripper closes to grip the stack.8)The shift roller returns to its idle position and the above steps repeats themselves till the

    last paper.9)Gripper starts to eject the paper stack on the stack tray.10)Stack height detection lever moves up to evacuate itself and moves down again to detect

    the stacking height when the stack ejection has completed.

    Alignment position

    Center shift: No offsetting (Non-sort position)Rear-end shift: From the center reference position to the rear-end position;

    178.5mm

    Switchback part

    Shift roller

    Entrance roller

    Stapler

    Gripper Trailing edge aligning plate

    Stack tray

    Processing tray

    Stack height detetion lever

    Ejection rollerof the host machine

    [Offset stacking]

    F-2-2F-2-2

  • 222-3

    2-3

    Technology > Basic Configuration > Outline of basic operation > Stapling operation

    Technology > Basic Configuration > Outline of basic operation > Stapling operation

    Stapling operation1.Outline

    Stacking the ejected paper from the host machine onto the processing tray. Stapling and ejecting the paper stack on the stack tray.

    2.DetailsOutline of operation"Angle stapling at 1 front corner", "Angle stapling at 1 rear corner" and "Double stapling (side stitching)"

    1)1) through 7) are the same operation as the offset operation.2)Gripper conveys the paper stack to the stapling position with holding the stack.

    "The operation 9) and 10) are applicable only to the front/ rear corner stapling."9)After stapling the paper stack, the gripper starts to eject the stack on the stack tray.10)At the same time, the stacking height detection lever moves up. The detection lever moves down when the paper stack has ejected on the stack tray to detect the paper.

    "The operation 9)' through 18) are applicable only to the double stapling (side stitching)."9)The shift roller moves down and gives higher pressure to the paper stack. Gripper then opens and evacuates itself to the connecting position with the stapler.

    Stack tray

    Shift rollerHigher nip pressure

    Stapler

    GripperGripper evacuates itself to the connecting position

    Stack height detetion lever

    [Gripper evacuating operation]

    F-2-3F-2-3

    Gripper opens

    Shift roller nipGripper evacuating and connecting to the stapler

    connecting mechanism-1

    connecting mechanism-2

    Gripper unit rail

    Shift roller nip

    [Gripper evacuating operation (Top view)]

    10)When the gripper closes, the connecting lever moves downward to connect the stapler and the gripper to each other, so the stapler can travel back and forth.

    11)Stapler unit travels to its first stapling position to execute stapling.12)Stapler unit travels to its second stapling position to execute stapling.

    Stapling (first) Stapling (second)

    The stapler unit and the gripper unit move with connecting to each other and execute the stapling operation.

    F-2-4F-2-4

    F-2-5F-2-5

  • 222-4

    2-4

    Technology > Basic Configuration > Outline of basic operation > Stapling operation

    Technology > Basic Configuration > Outline of basic operation > Stapling operation

    13)The shift roller starts up to convey the paper stack in the delivering direction and stops after the shift roller evacuates the trailing edge of the paper stack inside the path guide.

    14)While the shift roller conveys the paper stack, the stapler starts to move to the position where the gripper had connected to the stapler at step 10)

    Conveying the paper stack with the shift roller

    The paper guide

    The stapler and the gripper move to theoriginal position where the gripper had connected to the stapler at step 10)Gripper opens to release the connection

    The stapler and the gripper move

    Conveying direction

    Returning to the connecting position

    After the stapling operation, the shift roller rotates to convey the paper stack until the trailing edge of the stack gets into the paper guide.

    15)When the gripper opens, the connecting lever moves upward to release the connection to the stapler.

    16)Gripper moves to the position where there is the paper stack evacuated in the path guide and closes.

    F-2-6F-2-6

    17)The gripper starts to deliver the paper stack.

    18)At the same time, the stacking height detection lever moves up. The detection lever moves down when the paper stack has ejected on the stack tray to detect the paper.

    Stapler

    Gripper delivers the paper stackStack tray

    [Paper stack delivery] F-2-7F-2-7

  • 222-5

    2-5

    Technology > Controls > Customer maintenance > Cleaning the offset roller

    Technology > Controls > Customer maintenance > Cleaning the offset roller

    Controls

    Servicing WorkScheduled Servicing

    When the endurance time of a part expires soon, replace and/or clean it as required.

    Item Part name Expected service life

    Qty Operation remarks Reference

    Periodically replaced parts

    none

    Consumable parts

    Stapler 500,000 sheets 1 Replacement p. 4-4Offset Roller 1,000,000

    sheets2 Replacement p. 4-5

    Shutter unit 1,000,000 sheets

    1 Replacement Static eliminator at the exit part

    p. 4-6

    Paper retainer(Front)

    1,000,000 sheets

    1 Replacement Static eliminator at the entrance

    p. 4-7

    Paper retainer(Rear)

    1,000,000 sheets

    1 Replacement Static eliminator at the entrance

    p. 4-7

    Periodically serviced parts

    none

    T-2-1T-2-1

    Customer maintenanceCleaning the offset roller

    DetailsOffset roller should be cleaned once a month to maintain the accuracy of the stacking alignment as foreign articles like dust are likely to stick to the roller.

    [1]

    Instruction1) With holding up the roller a little, rub off paper dusts, etc. by a moist cloth.

    MEMO:If the optional tray is installed, it is easier to clean the rollers just after delivering a paper onto the optional tray since the optional tray gets descended lower than the rollers.

    F-2-8F-2-8

  • 33 Periodic Servicing

    Periodic Servicing

    Periodic Service Works

  • 333-2

    3-2

    Periodic Servicing > Periodic Service Works

    Periodic Servicing > Periodic Service Works

    Periodic Service WorksPR:Replacement (Periodically replaced parts) CR:Replacement (consumable parts) CL:Cleaning LU:Lubrication AD:Adjustment CH:MaintenanceAs of Jule 2009

    No. Category Part name Part number Qty Interval Remarks Adjusted/ not

    adjusted

    Counter Reference

    1 Stapler Stapler FM4-2710 1 CR/500,000 sheets None FIN-STPR p. 4-42 Processing tray Offset Roller 4A3-1121 2 CR/1,000,000 sheets None OFST-RL p. 4-53 Shutter unit FL3-4298 1 CR/1,000,000 sheets None DL-STC p. 4-64 Paper retainer(Front) FL3-4304 1 CR/1,000,000 sheets None ENT-STC p. 4-75 Paper retainer(Rear) FL3-4305 1 CR/1,000,000 sheets None ENT-STC p. 4-7

    T-3-1T-3-1

  • 44 Parts Replacement and Cleaning Procedure

    Parts Replacement and Cleaning Procedure

    List of PartsPeriodic Parts Replacement, Consumable Parts, and Cleaning PartsSolenoids

  • 444-2

    4-2

    Parts Replacement and Cleaning Procedure > List of Parts > Motors

    Parts Replacement and Cleaning Procedure > List of Parts > Motors

    List of Parts

    Motors/Switches/Solenoids

    M12 M6

    M3

    M10

    M4

    M5

    M7

    M1M2

    M11SW2

    SW1

    SOL2

    SOL1

    No. Part name Part number ReferenceM1 STP move motor FK2-8750M2 Gripper unit move motor FK2-8750M3 Feed motor FK2-8751M4 Shift motor FK2-8753M5 Shift roller release motor FK2-8752M6 Entrance roller release /stopper HP

    motorFK2-8752

    M7 Gripper open/close motor FK2-8752M10 Stapler motor -M11 Tray lift motor FK2-8754M12 Additional Tray lift motor FK2-8754SW1 Front cover switch FM4-2136SW2 Stapler safety switch FM4-2152SOL1 Paper lever drive solenoid FL3-4299SOL2 Stapler solenoid FK2-8762

    F-4-1F-4-1

    T-4-1T-4-1

    Motors

    S5

    S1

    S2S3S17

    S16

    S14

    S15

    S6

    S21

    S23

    S22

    No. Part name Part number ReferenceS1 Entrance sensor WG8-5836S2 Shift roller HP sensor WG8-5836S3 Shift roller release sensor WG8-5836S5 Entrance roller release /stopper HP

    sensorWG8-5836

    S6 Processing tray sensor WG8-5836S14 Stack tray clock sensor WG8-5836S15 Stack tray paper sensor WG8-5836S16 Stack tray middle sensor WG8-5836S17 Stack tray lower limit sensor WG8-5836S21 Additional tray upper/Lower limit sensor WG8-5836S22 Additional tray paper sensor WG8-5836S23 Additional tray clock sensor WG8-5836

    T-4-2T-4-2

  • 444-3

    4-3

    Parts Replacement and Cleaning Procedure > List of Parts > PCBs

    Parts Replacement and Cleaning Procedure > List of Parts > PCBs

    Sensors

    S10

    S20S19S18

    S7

    S12

    S11

    S9

    S13

    No. Part name Part number ReferenceS7 Gripper unit HP sensor WG8-5836S9 Gripper stapler connection sensor WG8-5836S10 Stapler move HP sensor WG8-5836S11 Paper surface sensor1 WG8-5836S12 Paper surface sensor2 WG8-5836S13 Gripper arm sensor WG8-5836S18 Stapler HP sensor -S19 Stapler edging sensor -S20 Stapler sensor -

    T-4-3T-4-3

    PCBs

    [PCB2]

    [PCB1]

    [PCB3]

    No. Part name Part number ReferencePCB1 Finisher controller PCB FM4-2124PCB2 Flexible cable broadcast PCB FM4-2125PCB3 Additional tray PCB FM4-2126

    T-4-4T-4-4

  • 444-4

    4-4

    Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Stapler Unit

    Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Stapler Unit

    Consumable Parts Requiring Periodic Replacement and Cleaning Points

    Removing the Stapler Unit

    1) Remove the screw to remove the inner cover.

    x1

    x1

    F-4-2F-4-2

    2) Remove the screw to remove the stapler cover.

    x2

    x1

    F-4-3F-4-3

    3) Remove the two connectors.

    x2

    F-4-4F-4-4

    4) Remove the screw to remove the stapler.

    x1

    F-4-5F-4-5

  • 444-5

    4-5

    Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Offset Roller

    Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Offset Roller

    Removing the Offset Roller

    1) Remove the six screws, and then remove the upper guide.

    x6

    F-4-6F-4-6

    2) Remove the resin retaining ring , and then remove the offset roller.

    F-4-7F-4-7

    MEMO:Do not move the shaft to the rear side , because the straight pin comes off from the shaft.

    F-4-8F-4-8

  • 444-6

    4-6

    Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Shutter Unit

    Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Shutter Unit

    Removing the Shutter Unit

    1) Remove the six screws, and then remove the upper guide.

    x6

    F-4-9F-4-9

    2) Remove the two springs from the upper guide, and then remove the shutter unit.

    F-4-10F-4-10

  • 444-7

    4-7

    Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Paper retainer (front/rear)

    Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Paper retainer (front/rear)

    Removing the Paper retainer (front/rear)

    1) Remove the six screws, and then remove the upper guide.

    x6

    F-4-11F-4-11

    2) Remove the guide (front/rear).

    F-4-12F-4-12

    CAUTION:

    When attaching the guide (front/ rear), attach the guide so that the pin may hide behind the guide as follows.

    F-4-13F-4-13

  • 444-8

    4-8

    Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Paper retainer (front/rear)

    Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Paper retainer (front/rear)

    3) Using a flat-blade screw driver or the like, remove the hooks of the paper retainer (front/rear), and then remove the paper retainer (front/rear)

    F-4-14F-4-14

  • 55 Installation(Inner Finisher-A1)

    Installation(Inner Finisher-A1)

    Checks to Make before InstallationChecking the Supplied PartsHow to Utilize This Installation ProcedureInstallation Procedure

  • 555-2

    5-2

    Installation(Inner Finisher-A1) > Kontrollen vor der Installation (German/Deutsch) > Vorsichtshinweise zur Installation

    Installation(Inner Finisher-A1) > Kontrollen vor der Installation (German/Deutsch) > Vorsichtshinweise zur Installation

    Making Pre-installation Checks

    Cautions at the Time of Installation1

    1. How to Disconnect the Main Power1)Turn OFF the main power switch of the Host Machine.2)Be sure that the Control Panel Display and the Main Power Lamp are both turned OFF, and

    then disconnect the power plug.

    MEMOIn case the USB Device Port-B1 is about to be installed in the host machine besides the Inner Finisher-A1, fit the DP support plate and the cables contained in a carton box of the USB Device Port-B1 prior to the installation of the Inner Finisher-A1.

    If the USB Device Port-B1 has already been installed in the host machine, tentatively remove the device port body (except for the DP support plate and the cables) prior to the service manual of the Inner Finisher-A1.

    F-5-1F-5-1

    Kontrollen vor der Installation (German/Deutsch)

    Vorsichtshinweise zur Installation1

    F-5-2F-5-2

  • 555-3

    5-3

    Installation(Inner Finisher-A1) > Checking Bundled Components

    Installation(Inner Finisher-A1) > Checking Bundled Components

    Checking Bundled Components

    [4]

    [6]

    [3]

    [1]

    [8]

    [7]

    [10]

    [9]

    [9]

    [9]

    [9]

    [9]

    [9]

    [2]

    [11]

    [5]

    [12]

    [1] Finisher 1pc

    [2] Right front cover 1pc

    [3] Staple cartridge 1pc

    [4] Staple sheet 3pcs

    [5] Fixture 1pc

    [6] Front lower cover 1pc

    [7] Finisher guide 1pc

    [8] Tray lower cover 1pc

    [9] Screw(RS-tight,M3x6) 5pcs

    [10] Screw(Binding,M3x6) 1pc

    [11] Screw(Binding,M3x12) 1pc

    [12] Wire saddle 1pc

    [13] Harness cover 1pc

    [14] Main power label 1pc

    F-5-3F-5-3

  • 555-4

    5-4

    Installation(Inner Finisher-A1) > How to Utilize This Installation Procedure > Symbols in the Illustration

    Installation(Inner Finisher-A1) > How to Utilize This Installation Procedure > Symbols in the Illustration

    How to Utilize This Installation Procedure

    When Using the Contained Parts(Bundled Components in the Shipping Carton)

    After unpacking, confirm the parts contained in the package by referring to the illustration of Bundled Components described in this procedure.The below symbol appears on the illustration in some steps when the parts contained in the shipping carton are to be used.Mind this symbol to be aware the parts contained in the shipping carton are to be used.

    Packaged Item

    Symbols in the IllustrationThe frequently-performed operations/works are described with symbols in this procedure.Check the description below.

    Connector

    Disconnect

    Screw

    Tighten Remove Connect Secure Free

    Harness

    PushInsert Plug in Turn on

    Sound CheckCheck Visual Check

    Claw

    Remove

    Checking instruction

  • 555-5

    5-5

    Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure

    Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure

    Installation Procedure

    Installation Procedure

    11) Hold the positions shown in the figure and take out the

    finisher from the carton and then remove the adhesive tapes and cushions.(Hold the positions specified by the instruction labels.)

    F-5-4F-5-4

    22) Remove the stopper and take out the 2nd delivery tray. (This step is applicable only when the 2nd delivery tray is installed in the host machine.)

    F-5-5F-5-5

    33) Remove the reversal guide.

    x2

    F-5-6F-5-6

    44) Open the toner cover and the right door of the host machine.

    F-5-7F-5-7 F-5-8F-5-8

  • 555-6

    5-6

    Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure

    Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure

    55) Remove 1 cap and 2 screws to detach the combined right front cover of the host machine and the inner cover.

    x2F-5-9F-5-9

    66) Remove 1 screw to detach the magnet catcher.

    x1

    F-5-10F-5-10

    77) Remove 2 screws to detach the front silver cover.

    x2

    F-5-11F-5-11

    88) Detach the combined delivery tray of the host machine and its lower cover.

    MEMO:It is good idea to place the paper in the host machine after removing the delivery tray to avoid screws falling in the host machine.

    F-5-12F-5-12

  • 555-7

    5-7

    Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure

    Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure

    99) Release the fittings to remove the left silver cover from tray lower cover.

    MEMO:Slide the cover to the front side to release the fittings, and then lift it up.

    F-5-13F-5-13

    1010) Fit the left silver cover removed at Step 9 to the supplied tray

    lower cover.

    F-5-14F-5-14

    1111) Release the fitting to remove the switch cover from the right front cover.

    F-5-15F-5-15

  • 555-8

    5-8

    Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure

    Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure

    1212) Fit the switch cover removed at Step 11 to the Right front cover.

    F-5-16F-5-16

    1313) Remove 1 cap and 1 screw to detach the inner cover (small) of the host machine.

    x2

    F-5-17F-5-17

    1414) Remove the sensor flag of the 1st delivery tray.

    MEMO:Bend the sensor flag shaft a little to remove it.

    1

    23

    F-5-18F-5-18

    1515) Remove the sensor flag of the 2nd delivery tray.

    (This step is applicable only when the 2nd delivery tray is installed in the host machine.)

    MEMO:Bend the sensor flag shaft a little to remove it.

    12

    F-5-19F-5-19

  • 555-9

    5-9

    Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure

    Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure

    1616) Remove 1 screw to detach the small cover. Reverse the small cover and restore it to the original position. Removed screw is no longer reused for the installation.

    (This step is applicable only when the 2nd delivery tray is installed in the host machine.)

    MEMO:The removed screw is no longer reused.

    F-5-20F-5-20

    1717) Remove 2 screws to detach the control panel lower cover.

    x2

    F-5-21F-5-21

    1818) Remove 1 screw and detach the protection cover at delivery part by shifting it to the front side.

    Remove the paper placed at the step 8).

    x1

    F-5-22F-5-22

  • 555-10

    5-10

    Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure

    Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure

    1919) Slide the tray lower cover to rear side until it stops while pressing it down and fix it

    by 1 screw (binding screw, M3x6) using a stubby screwdriver.

    x1

    F-5-23F-5-23

    2020) Fix the supplied harness cover and finisher guide with 1 screw (binding screw, M3x12)

    using a stubby screwdriver.

    x1

    F-5-24F-5-24

    2121) Fix the wire saddle to the upper side of the fan.

    F-5-25F-5-25

  • 555-11

    5-11

    Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure

    Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure

    2222) Hold the positions shown in the figure and lift the finisher, and then set the finisher into the host machine.

    CAUTION:

    When setting the finisher in the host machine, be careful so that the right lower plate does not touch the hook of the silver cover.

    F-5-26F-5-26

    2323) Fit the fixture with 1 screw (RS-tight screw, M3x6).

    x1

    F-5-27F-5-27

    2424) Fix the right side of the finisher to the host machine with 1 screw (RS-tight screw, M3x6).

    x1

    F-5-28F-5-28

  • 555-12

    5-12

    Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure

    Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure

    2525) Pass the interface cable through the wire saddle fixed at Step 21 and attach the

    connectors to the host machine connectors.

    x2

    F-5-29F-5-29

    2626) Fix the front silver cover with 2 screws removed at Step 7.

    x2

    F-5-30F-5-30

    2727) Fix the supplied front lower cover with 1 screw (RS-tight screw, M3x6).

    x1

    F-5-31F-5-31

    2828) Fix the magnet catcher with 1 screw removed at Step 6.

    x1

    F-5-32F-5-32

  • 555-13

    5-13

    Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure

    Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure

    2929) Fix the combined right front cover and inner cover contained in the finisher carton box

    with 2 screws (RS-tight screw, M3x6).

    x2

    F-5-33F-5-33

    3030) Set the supplied staple cartridge into the stapler.

    F-5-34F-5-34

    3131) Close all the external covers.

    Stick the supplied main power label on the upper part of the main power switch.

    F-5-35F-5-35

    3232) The following parts remain after installing the finisher. Make sure not to leave the remained parts at the site.

    Delivery tray 1 pc.2nd delivery tray 1 pc.(*1)Stopper 1 pc.(*1)Reversal guide 1 pc.Right front cover 1 pc.Inner cover (small) 1 pc.Control panel lower cover 1 pc.Sensor flag 1 pc.(*2)Cap 2 pcs.Protection cover 1 pc.

    *1 only when the 2nd delivery tray is installed in the host machine*2 2 pcs. only when the 2nd delivery tray is installed in the host machine

    F-5-36F-5-36

  • 66 Installation(Addtional Tray-A1)

    Installation(Addtional

    Tray-A1)

    Checks to Make before InstallationChecking the Supplied PartsHow to Utilize This Installation ProcedureInstallation Procedure

  • 666-2

    6-2

    Installation(Addtional Tray-A1) > Making Pre-installation Checks > Cautions at the Time of Installation

    Installation(Addtional Tray-A1) > Making Pre-installation Checks > Cautions at the Time of Installation

    Making Pre-installation Checks

    Cautions at the Time of Installation1

    1. How to Disconnect the Main Power1)Turn OFF the main power switch of the Host Machine.2)Be sure that the Control Panel Display and the Main Power Lamp are both turned OFF, and

    then disconnect the power plug.

    F-6-1F-6-1

  • 666-3

    6-3

    Installation(Addtional Tray-A1) > Checking Bundled Components

    Installation(Addtional Tray-A1) > Checking Bundled Components

    Checking Bundled Components

    [4]

    [3]

    [1]

    [2][5]

    [1] Additional tray 1pc.

    [2] Driver PCB 1pc.

    [3] Relay harness 1pc.

    [4] Wire saddles 3pcs.

    [5] Screw(RS-tight, M3 x 6) 1pc.

    F-6-2F-6-2

  • 666-4

    6-4

    Installation(Addtional Tray-A1) > How to Utilize This Installation Procedure > Symbols in the Illustration

    Installation(Addtional Tray-A1) > How to Utilize This Installation Procedure > Symbols in the Illustration

    How to Utilize This Installation Procedure

    When Using the Contained Parts(Bundled Components in the Shipping Carton)

    After unpacking, confirm the parts contained in the package by referring to the illustration of Bundled Components described in this procedure.The below symbol appears on the illustration in some steps when the parts contained in the shipping carton are to be used.Mind this symbol to be aware the parts contained in the shipping carton are to be used.

    Packaged Item

    Symbols in the IllustrationThe frequently-performed operations/works are described with symbols in this procedure.Check the description below.

    Connector

    Disconnect

    Screw

    Tighten Remove Connect Secure Free

    Harness

    PushInsert Plug in Turn on

    Sound CheckCheck Visual Check

    Claw

    Remove

    Checking instruction

  • 666-5

    6-5

    Installation(Addtional Tray-A1) > Installation Procedure > Preparation to install in the host machine

    Installation(Addtional Tray-A1) > Installation Procedure > Preparation to install in the host machine

    Installation Procedure

    Preparation to install in the host machine

    11)Remove the 6 screws to detach the upper guide.

    x6

    F-6-3F-6-3

    22)Remove the screw to free the safety switch sensor unit.

    x1

    F-6-4F-6-4

    33)Simply pull and remove the guide from the shaft as shown.

    F-6-5F-6-5

    44)Remove the screw to detach the stopper from the rail.Note: The removed screw and stopper are no longer required.

    x1

    F-6-6F-6-6

  • 666-6

    6-6

    Installation(Addtional Tray-A1) > Installation Procedure > Preparation to install in the host machine

    Installation(Addtional Tray-A1) > Installation Procedure > Preparation to install in the host machine

    55)Fit the guide removed in Step 3.

    F-6-7F-6-7

    66)Hold the standard tray by hand and insert a screwdriver in the tray bottom hole for releasing the ratchet gear to have the tray down.

    F-6-8F-6-8

  • 666-7

    6-7

    Installation(Addtional Tray-A1) > Installation Procedure > Connecting to Connected Equipment

    Installation(Addtional Tray-A1) > Installation Procedure > Connecting to Connected Equipment

    Connecting to Connected Equipment

    77)Set the guide wheels of the additional tray to the finisher rail and move the additional tray down with the same way as Step 6.

    F-6-9F-6-9

    Note:

    Confirm that the tray does not incline.

    The marking [A] and the top edge of the frame [B] should be in a level.

    F-6-10F-6-10

  • 666-8

    6-8

    Installation(Addtional Tray-A1) > Installation Procedure > Connecting to Connected Equipment

    Installation(Addtional Tray-A1) > Installation Procedure > Connecting to Connected Equipment

    88)Remove the 3 screws to detach the inner front cover.

    x3

    F-6-11F-6-11

    99)Fix the supplied 3 wire saddles.

    x3

    F-6-12F-6-12

    1010)Fix the additional tray driver PCB with the supplied screw.

    x1

    F-6-13F-6-13

  • 666-9

    6-9

    Installation(Addtional Tray-A1) > Installation Procedure > Connecting to Connected Equipment

    Installation(Addtional Tray-A1) > Installation Procedure > Connecting to Connected Equipment

    1111)Route the tray harness from the rear to the front via the upside and pass it through the harness guide. Then joint the connector to the PCB fixed in Step 10. At the rear side, retain the reuse band to the harness guide and fix the earth wire together with the one of the standard tray.

    F-6-14F-6-14

    x6

    F-6-15F-6-15

    x2

    x2

    F-6-16F-6-16

  • 666-10

    6-10

    Installation(Addtional Tray-A1) > Installation Procedure > Connecting to Connected Equipment

    Installation(Addtional Tray-A1) > Installation Procedure > Connecting to Connected Equipment

    1212)Joint the supplied relay harness to the connectors of the finisher controller PCB and the additional tray driver PCB.

    x2

    F-6-17F-6-17

    1313)Fix the inner front cover removed in Step 9 with the 3 screws.

    x3

    F-6-18F-6-18

    1414)Put the upper guide as shown in the figure paying attentionto the safety switch sensor unit.Then fix it with 6 screws.

    x6

    F-6-19F-6-19

    1515)Fix the screw to secure the safety switch sensor unit.

    x1

    F-6-20F-6-20

  • AppendixService ToolsGeneral Circuit Diagram

  • ii

    ii

    Appendix > Service Tools > Special Tools

    Appendix > Service Tools > Special Tools

    Service Tools

    Solvents and OilsNo. Name Uses Composition Remarks

    1 Vic Clean Cleaning: e.g., glass, plastic, rubber parts, external covers

    Hydrocarbon (fluorine family), Alcohol, Surface activating agent, Water

    Do not bring near fire.Procure locally.Isopropyl alcohol may besubstituted.

    Special ToolsNone

    T-6-1T-6-1

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    General Circuit DiagramInner Finisher-A1

    M

    MM

    M

    M

    MN

    CN

    O

    CO

    M

    NC

    NO

    CO

    M

    M

    SL SL

    MM

    CN48 CN99

    CN55

    TO Additional Tray

    1 2 3 4

    M6

    1 2 3 4

    M4

    8 9 01 11 212 3 4 5 61 7

    CN95D

    CN95DH

    13 12 11 10 9 8

    CN52

    8 9 01 112 3 4 5 61 7

    CN8

    2 1 CN60

    2 1 CN34

    CN94DH

    CN94L

    2 1

    SOL2SOL1

    M10

    CN12CN12H

    S7

    S9

    32 1

    SW1

    32 1

    SW2

    SOLD4SOLD3

    SOLD2

    SOLD1

    S14

    2 3 41

    CN16

    1 432

    CN4

    CN16HCN15CN15HCN13H

    MT3

    1 2 3

    S17

    3 2 1

    S19 S20

    S18

    1 2

    M11

    S11

    S10

    1 2 3 CN26D

    CN19

    3 2 1

    S13

    M3

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    CN3

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    CN47

    1 2 3 4 5CN40

    MT1

    MT2

    3 4 5 61 2CN113 4 5 61 2CN10CN14

    23 1

    CN44

    1 32

    CN45

    MT4

    CN39

    1 32

    CN46

    2 31

    CN51

    1 32

    CN56

    2 1

    CN100

    2 1

    CN54

    11 10 9 8

    CN53

    5 4 3 2 1

    CN2

    14 3 2 CN42

    234 1

    CN1

    14 3 2

    CN97

    8 9 01 11 212 3 4 5 61 7

    CN492 3 4 51

    CN503 4 5 61 2

    CN38

    23 1

    CN31

    13 2

    CN32

    81 2 3 4 5 6 7

    CN988 9 01 11 21 31 41 512 3 4 5 61 7

    CN35

    CN43

    M5

    1 2 3 4 5 6

    M1 M21 2 3 4

    M7

    3 2 1

    S5

    3 2 1

    S3

    3 2 1

    S1

    3 2 1

    S2

    CN21

    CN25CN23

    S6

    S12

    1 2 3CN30

    1 2 3

    CN271 2 3

    CN29

    15 14 13 12 11 10 9 8 6 5 4 3 2 17

    CN37

    1 2 3CN28

    S16

    1 2 3

    S15

    1 2 3 4

    CN13

    1 2 3 4 5 6 7

    CN41

    CN26L

    CN26LH

    1 2 3

    CN96

    MT5

    MT6

    12 11 801 9 7 6 5 4 3 2 1CN95L

    CN94D2 1

    3 2 13 2 13 2 1

    3 2 1

    1 2 3 1 2 3

    1 2 3

    3 2 1

    1 2 31 2 3

    3 2 1

    1 2 3 4

    1 2 3 41 2 3 4

    1 2 3 4 5 6

    1 2 3 4 5 6

    1 2 3 4 5 6

    7 6 5 4 3 2 1

    2 1

    1 32 1 32

    2 1

    1 2

    2 1 7 6 5 4 3 2 1

    3 2 1

    3 2 1

    1 2

    Finisher Controller PCB

    Feed Motor STP Move MotorGripper Unit Move

    Motor

    Entrance Roller Release /Stopper

    HP MotorShift Roller

    Release Motor Shift Motor

    Grip Arm Sensor

    Gripper Stapler Connection

    Sensor

    Gripper Open/Close Motor

    EntranceSensor

    Shift Roller HP Sensor

    Shift Roller Release Sensor

    Entrance Roller Release /Stopper

    HP Sensor

    Tray Lift Motor

    Stack Tray Lower Limit

    Sensor

    Stack Tray Middle Sensor

    Stack Tray PaperSensor

    Stack Tray Clock Sensor

    Stapler HP Sensor

    Stapler Edging Sensor

    Stapler Motor

    Stapler Sensor

    Front Cover Switch

    Stapler Safety Switch

    Paper Surface Sensor 2

    Paper Surface Sensor 1

    Stapler Move HP Sensor

    Gripper Unit HP Sensor

    Processing Tray Sensor

    Paper Lever Drive

    SolenoidStaplerSolenoid

    Flexible Cable Broadcast PCB

    Staple Unit

  • iv

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    Additional Tray-A1

    M12

    M12

    21

    CN57

    32

    1S23

    14

    13

    12

    11

    81

    23

    45

    67

    91

    0

    CN55

    13

    12

    11

    81

    23

    45

    67

    91

    0

    CN7

    32

    1

    S21

    12

    3 S22

    23

    1

    CN58

    23

    1

    CN60

    MT5

    81

    23

    45

    67

    9

    CN5

    12

    CN6

    13

    2

    CN59

    MT6

    Finisher Controller PCBAdditional Tray Upper/Lower Limit Sensor

    Additional Tray Paper Sensor

    Additional Tray Clock Sensor

    Additional Tray Lift Motor

    Additional Tray PCB

    CoverContentsSafety PrecautionsNotes Before it Works Serving

    1 Produt OutlineFeaturesSpecificationsNames of PartsExternal View 1External View 2External View 3Cross Section

    2 TechnologyBasic ConfigurationOutline of basic operationNon-sort operationOffset operationStapling operation

    ControlsServicing WorkScheduled Servicing

    Customer maintenanceCleaning the offset roller

    3 Periodic ServicingPeriodic Service Works

    4 Parts Replacement and Cleaning ProcedureList of PartsMotors/Switches/SolenoidsMotorsSensorsPCBs

    Consumable Parts Requiring Periodic Replacement and Cleaning PointsRemoving the Stapler UnitRemoving the Offset RollerRemoving the Shutter UnitRemoving the Paper retainer (front/rear)

    5 Installation(Inner Finisher-A1)Making Pre-installation ChecksCautions at the Time of Installation

    Kontrollen vor der Installation (German/Deutsch)Vorsichtshinweise zur Installation

    Checking Bundled ComponentsHow to Utilize This Installation ProcedureWhen Using the Contained Parts(Bundled Components in the Shipping Carton)Symbols in the Illustration

    Installation ProcedureInstallation Procedure

    6 Installation(Addtional Tray-A1)Making Pre-installation ChecksCautions at the Time of Installation

    Checking Bundled ComponentsHow to Utilize This Installation ProcedureWhen Using the Contained Parts(Bundled Components in the Shipping Carton)Symbols in the Illustration

    Installation ProcedurePreparation to install in the host machineConnecting to Connected Equipment

    AppendixService ToolsSolvents and OilsSpecial Tools

    General Circuit Diagram

    CAESARLink_Chapter01: Page 1:

    CAESARLink_Chapter02: Page 1:

    CAESARLink_Chapter03: Page 1:

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    CAESARLink_Chapter06: Page 1:

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