Ingtec Technik AG

Company Presentation EN ECS 201927.02.2019 1

Start

27.02.2019 2

Ingtec Technik AG

27.02.2019 3

Ingtec Technik in a nutshell

Ingtec Technik AG is an innovative Swiss engineering company, operating globally in the field of specialised construction, covering a wide scope.

Our main focus is on batch and continuous mixing and compounding technology for ambitious tasks like high viscosity products or materials with a very high viscosity.

We are a powerful team of experienced engineers, which excels in inventing genius and construction of heavy machinery.

New technologies, applications and solutions are driving us forward –Every day.

Ingtec Technik AG

Ingtec Technik in a nutshell

Starting out with more than 30 years of experience in mixing and agitation technology, Ingtec Technik developed into its present focus application: Compounding of high-viscous products.

Our top quality machines and plants are employed in sensitive industries like the automotive and aerospace industry. Also other industries rely on our products in the manufacturing of state of the art systems. Ingtec Technik AG is proud to be among the chosen few world-class suppliers for materials with a very high viscosity.

We also offer our services as general contractor in planning, design and assembly of entire plants. Our services include the construction of the machines, process automation, raw material handling and post processing steps.

We can cover greenfield development and we can implement our equipment solutions into existing infrastructure.

With our swiss-made technology you achieve superior quality for your pro-ducts. Do not hesitate to challenge our performance and contact us with your special construction application.

One of our recent projects: 1000 L Vertical kneader including solid and liquid dosage systems plus discharge press.

27.02.2019 4

Ingtec Technik AG

Ingtec Technik Project Network

• Excellence in Manufacturing • State of the art Production Facilities

& Technologies

Competencies• Plant Layout

• Engineering• Software Design • Project Management

• Sourcing • Quality Control

• After Sales Service

MechanicalManufacturing

Partners

• Single source solution for our clients• Total Customer Orientation • Maximum Flexibility • Small, High-Performance Organisation

Long-Term Partnerships

Client

27.02.2019 5

Process Technology

Date: 27.02.2019

When processing high-viscous materials, there is also demand for continuous equipment. Ingtec Technik provides two major technologies for continuous processing:

• Atextruder and • Twin Screw Extrusion

The outstanding advantage of continuous processing is the comparatively low residence time of the product in the machine.

High-viscos Materials When processing high-viscous materials, with mechanical sensivity of the material against impact and friction is a critical factor in process design.

Typically, compounding of materials is performed batch-wise on vertical kneading machines of the PKV type.

Advantages of the PKV:• Small but well defined distances of the mixing blades, hard contact of mixing tools or vessel is impossible• Product does not get in contact with shaft sealings of the kneader• No dead zones – The entire useful volume is worked by the mixing blades• Amount of shear is well controlled by the torque, applied• Vacuum degassing• Ingtec Technik exclusively uses hydraulic drives in environments, where explosive atmospheres may occur.

Nevertheless, with increasing batch size, perspective may change:• The increasing potential risk of large batches needs to be taken into consideration• Heat exchange is getting slower with increasing batch size

6

Fields of Activity

Fluid Handling

● Mixing and Dispersion Technology

● Mixing and Storage Vessels

● Filling and Dosage Technology

● Turn-Key Plants

Bulk Material Handling Control Systems

● Storage Silos

● Pneumatic Conveyor Systems

● Mechanic Conveyor Systems

● Weighing and Dosage Systems

● Dust containment & Removal

● Programmable Logic Controller

● Parameter Trending and Recording

● Process Visualisation

● Formulation Management

● Integration into superior Control

Systems (SCADA, MES, ERP)

● Process Control Systems (PCS)

● Instrumentation and control

engineeringWe are active in several industries:

● Construction Materials ● Mineral Products

● Paints & Coatings ● Chemical Industry

● Food & Feed ● Adhesives & Sealants

and more

27.02.2019 7

Mixing & Compounding – The basic Process

Low and Middle Viscosity

Agitators and Mixing Vessels

Slow moving

Past mix (semi-continuous)

Fast moving

High Viscosity

Vertical Planetary Kneader PKV (batch)

Atextruder (open, continuous)

Twin Screw Extruder (closed, continuous)

Fluid Handling

Process Technology

Date: 27.02.2019

Typical coaxial combination of fast and slow moving agitators

8

Premix and Fluid Handling

One, double or triple shaft mixing, with two slow and one fast shaft with dispersing tools

Mixing & Compounding – The basic Process

Low and Middle Viscosity

Agitators and Mixing Vessels

Slow moving

Fast moving

Date: 27.02.2019

Slow Fast

9

PAST mix 1000L for RTV Sealant Manufacturing

Fluid Handling

Date: 27.02.2019

Mixing & Compounding – The basic Process

Low and Middle Viscosity

Agitators and Mixing Vessels

Slow moving

Past mix (semi-continuous)

Fast moving

High Viscosity

Vertical Planetary Kneader PKV (batch)

Atextruder (open, continuous)

Extruder (closed, continuous)

Special Equipment for RTV Sealants

10

27.02.2019 11

Planetary Mixer 1000L for high viscosity Adhesives, 3D Design by ITec

Fluidtechnik

27.02.2019 12

Planetary Mixer 1000L for high viscosity Adhesives, Company DOW CHEMICAL, AUTOMOTIVE

Fluidtechnik

Discharge Press

Fluid Handling

Date: 27.02.2019

PKV 1000 Plant, high-viscous materials, incl. Bulk Material Handling and Discharge Press

13

Complex mixing and compounding equipment requires adequate control systems:

• Managing of Process Procedures: Weighing, Dosage, Mixing, Thermostatting, Vacuum, Manual Process Steps, etc.

• Optimising of Plant and Equipment Utilisation – Administration of multiple batches in a production line -> Campaign Management

• User Interface: Process Visualisation, Setting of Parameters, Formula Administration

• Consistent Data Recording of all Process Parameters => Trending

• Statistical Analysis

• Production Planning and Monitoring, Interface to superior control systems

Date: 27.02.2019

Control Systems

14

27.02.2019 15

Production plant for Wall mortars, Company Saint-Gobain AG, MARMORAN, Switzerland

Planning of complete Plant

27.02.2019 16

Production plant for Wall mortars, Company Saint-Gobain AG, MARMORAN, Switzerland

Realisation of the Plant

27.02.2019 17

Production plant for Wall mortars, Company Saint-Gobain AG, MARMORAN, Switzerland

Planning of a filling line

27.02.2019 18

Bucket Filling Station for Company Saint-Gobain AG, Marmoran, Switzerland

Realisation of a filling line

Dosing liquids

Dosing solids

Premix and dosing

Planetary Kneader Vertical PKV

Press

Press for drums ParkingCleaningsystem for vessels

Cleaningsystem for shovels

Flow chart: Planetary Kneader Vertical

27.02.2019 19

Forming/shappingof cast material / injection

Powdermixing

27.02.2019 20

Human Machine-Interface of PKV 1000 Plant, Process Visualisation

Date: 27.02.2019

Control Systems PKV

Wednesday, February 15.2018 10:10 AM

2018.02.15

PL5D-2018-1000L-12

21

27.02.2019 22

Sample of an interface for a PKV 5

Date: 27.02.2019

Equipment for Laboratory R&D PKV 2

23

27.02.2019 24

Vertical Planetary Kneader PKV 2

Date: 27.02.2019

PKV: Movement of kneading blades

Vertical Planetary Kneader PKV

For simplicity of illustration, the central blade is shown stationary.

Intensive shear is created when the blades intermesh with each other and the wall of the mixing vessel

PKV 1000: Gap of kneadingblades 4.0 – 6.0 mm

25

27.02.2019 26

Flow pattern of a Newtonian liquid in a PKV with counter-rotating kneading blades

27.02.2019 27

Design, suitable for 2 or 3 shovels

2 up to 2000 litres above 2000 litres

Dosing liquids

Dosing solids Premix with dosing

Press Forming/shapping/injection

Flow chart

Twin screw extruder IPE-TS

27.02.2019 28

Powdermixing

Compound

27.02.2019 29

Set up of an IPE-TS 60

27.02.2019 30

Open twin-screw-extruder

Silos with filling station, for manual and for automated refill.

Set up of an IPE-TS 60

27.02.2019 31

Technical Data IPE-TS

Type Screw-

Ø

mm

Flight

depth

Screw

speed

rpm

Output

in

kg/h

Drive

power

kW

Torque

Nm

Axis

height

mm

IPE-TS 20 20 7.5 200 10 – 20 3,6 2 x 80 1140

IPE-TS 60 60 13.1 200 50 – 100 50,0 2 x 1100 1200

IPE-TS 98 98 21.7 200 100 – 220 100,0 2 x 4200 1400

IPE-TS 125 125 27.5 200 220 – 500 220,0 2 x 10000 1400

32

Control Systems IPE-TS

27.02.2019

27.02.2019 33

Equipment for Laboratory R&D IPE-TS 20

27.02.2019 34

Equipment for Laboratory R&D IPE-TS 20

Date: 27.02.2019

Zweiwellenextruder

Twin Screw Extruder suitable for high-viscousmaterials with folding half barrel design

Flow Pattern of the material inside the corotatingTwin Screw Extruder

Twin Screw Extruder

35

Date: 27.02.2019

Atextruder ATE

Rotation of grooved Rollers (red) and Material Flow (green)

Atextruder ATE

Roller Gap adjustable between 500 - 5000 m on both ends individually

Constant Shear Decreasing ShearIncreasing Shear

36

Date: 27.02.2019

Atextruder ATE

Temperature Gradient: Hot to Cool

Flow

Temperature Gradient: Cool to HOT

Up to 4 temperature zones: Flexibility in temperature control

Feed stream

37

Feed rollerConveyingroller

Date: 27.02.2019

Atextruder ATE 150

Type ATE 150 approx. Capacity: 3 to 30 L/hRoller Length: 1345 mm Length/Diameter (L/D): 9Diameter of Rollers: 150 mm

Type ATE 250 approx. Capacity: 15 to 150 L/hType ATE 350 approx. Capacity: 75 to 500 L/h

Performance of drives: 11 - 40 kW For maximum process safety, for processing materials with solvants, we recommend hydraulic drives

Material Feeders:No spatial restrictions in positioning

Product felt on one of the two rollers

38

Date: 27.02.2019

Merci pour votre attention.Vielen Dank für Ihre Aufmerksamkeit.

Thank you for your attention.

39