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I N N O V A T I O N @ Work.TM

© 2012 Ingenium Technologies. All Rights Reserved.

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INGENIUM COMPANY OVERVIEW

Founded in 2000 with headquarters in Northern Illinois

Cost effective model – providing on-site and off-site solutions

Team consists of >100 engineers with an average of 25+ years

of Aerospace/Defense expertise

Accomplished multi-disciplined engineering leaders

Complete engineering lifecycle support

Navy and NASA SBIR contract award recipient

Ingenium Technologies

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INGENIUM TECHNOLOGIES - COMPANY PROFILE

BPSure

INGENIUM TECHNOLOGIES - CUSTOMERS

AEROSPACE/DEFENSE INDUSTRIAL

MEDICAL


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• Product Design and Development for

Mechanical and Electrical Products

• Technical Writing

• Analysis

–Finite Element (FEA)

–Stress, Failure and Vibration

–Thermal

–Computational Fluid Dynamics (CFD)

–Failure Modes & Effects (FMEA)

• Test Equipment Design

• Systems Engineering

• Software Development

• Simulation Modeling

• Operations Consulting

• Prototype Manufacturing

• Subject Matter Expert Consulting

• Market Analysis for OEM and Aftermarket

• Client On-Site Staffing

concept design analysis prototype testing production

INGENIUM TECHNOLOGIES - ENGINEERING SERVICES

Full Life Cycle Support

Providing Strong Cross Functional Project Teams


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AIR INLET APU

C17 MILITARY TRANSPORT

Rotary & Linear Trim Actuator

TRIMMABLE HORIZONTAL

STABILIZER ACTUATOR (THSA)

AIRBUS A380

PUMP

IHI 21 FOREIGN MILITARY

TRANSPORT

Vibration, shock, &

pressure analysis

BLADE FOLD GEARBOX

CH-47 MILITARY HELICOPTER

•Boeing Program

•Design/price optimum product


DESIGN & ANALYSIS – AEROSPACE/DEFENSE


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Conceptual designs and full CDR packages


DESIGN & PROTOTYPE


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A380 SCROLL COMPRESSOR

• Turnkey design

• Completed ahead of schedule

AERIAL CAMERA “ANTI-BLUR” DEVICE

Required for clear pictures of birds in flight

DEFLECTION ANALYSIS

STRESS ANALYSIS

SHOCK/VIBRATION ANALYSIS


FINITE ELEMENT ANALYSIS (FEA)


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FATIGUE/LIFE ANALYSIS

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Computational Fluid Dynamics (CFD) Thermal Analysis Modeling

• Steady state & transient analysis

• Determine cooling strategies

• Direct coupling with follow-on

structural analysis.

Our CFD analysis skills have been used by

windmill OEMs to predict performance

characteristics of different designs to ensure

windmill features are optimized prior to the

expensive building process.

Ingenium frequently incorporates multiple analyses to

solve your product challenges.


THERMAL ANALYSIS & CFD


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DOME ANTENNA

FULLY ROTATIONAL GEARBOX

E-3 AIRBORNE EARLY WARNING (AEW)

BLACK PROJECT

BASED ON F-18

DOOR ACTUATOR

DEVELOPMENT PROGRAM

BOEING CARGO APPLICATION

BLACK PROJECT

UNMANNED COMBAT

AIR VEHICLE (UCAV)


GEARBOX DESIGN & ANALYSIS


HYDRAULIC DESIGN & ANALYSIS

Hydraulic Components/Systems Extensive A/C hydraulic equipment design experience

Hydraulic pumps & motors: EDP’s, ACMP’s, EMP’s, ADP’s and IDG’s

Ram Air Turbine pumps, fuel pumps, lube and scavenge actuation systems

Accumulators, Valve & Filter modules, hydraulic actuators

Tools Hydraulic pump analysis

Computational Fluid Dynamic

Matlab Simulink system dynamic analysis

Technical Depth & Breadth Broad experience base in related ME disciplines


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HYDRAULIC DESIGN & ANALYSIS

System Certification Documentation Hydraulic System Certification Plan

Fault Hazard Analysis - ATA Chapter 29

Preliminary System Safety Assessment (PSSA)

Equipment Compliance Record (ECR)

Rig Test Plan

QualificationTest Plan

Component/System Analysis System Dynamic Simulation

Hydraulic Response

Electric System Loads

FMEA

Hydraulic pump/motor performance analysis

CFD design-for-production tolerencing

Stress Analysis

Thermal Analysis

Certification Documents


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Ram air turbine test stand. Test table for aerial

cameras and armaments.

From Concept-to-Installation

Wing loading truss stand used

for wing bending, wing twisting,

and half wing simulation.

Jack test stand for

storage tank system.


TEST EQUIPMENT DESIGN & BUILD

INDUSTRIAL COMMERCIAL/DEFENSE

AEROSPACE COMMERCIAL

AEROSPACE DEFENSE


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DoD Solar Power Systems • Package systems for battle theater

deployment

• Subcontractor to Infinia

• SBIR win

Navy Underwater Power Systems • Novel power system

• Manned and unmanned vehicles

• Systems engineering content

• Partnered with AlumiFuel

• STTR win

Navy Actuator Program • Ruggedize actuator for harsh

environment

• Appling novel & tolerant controls

• SBIR win

INGENIUM TECHNOLOGIES - INTELLECTUAL PROPERTY

TECHNOLOGY DEVELOPMENT

Ingenium’s team will identify potential/actual failures within the design, development

and manufacturing process, and determine the resulting risk/impact to your product.

3rd Party/Independent Product Design Analysis

Electrical & Mechanical Components

Electromechanical Systems

Utilize Relex Reliability Software

Expertise Includes:

• Design Verification & Validation

• Manufacturability and Testability

• Functional Robustness

• Reliability Study

• Failure Mode and Effects Analysis/Criticality Assessment

• Root Cause Analysis

• Recommend/Implement Corrective Action


RELIABILITY ENGINEERING


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DESIGN & ANALYSIS SOFTWARE TOOLS

CCDRAFT

Design/Drafting Analysis


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Mechanical, Electrical and Electronic Products and Systems • Development and Production

• Processes

• Industry Standards

• Publishing Systems

• Management

Industry Specifications • ATA100, ATA iSpec 2200, MIL-M-38784, S1000D

• DO-160, MIL-STD 461

Publication Types • New and revised operation and service, overhaul, engine, aircraft, training,

policies and procedures and corporate

• Qualification Tests: QTP, QTR, ATP, QSAR, SOF

• Service Bulletins and Parts lists (IPL, IPC)

• ITEMs, troubleshooting guides, format conversions and other specialty products

• Job Instruction Sheets/Repair Instruction Sheets

• Websites, libraries, and distribution/printing processes

Publishing and Illustration Software Tools • MS WORD, Adobe FrameMaker, ArborText, InDesign; PDF, CGM, XML, SGML

• AutoTrol, CADAM, CC Draft, Unigraphics, CATIA, ProE, ISODRAW

INGENIUM TECHNOLOGIES - TECHNICAL WRITING


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INGENIUM TECHNOLOGIES - OPERATIONS CONSULTING

Operations Improvement

• Manufacturing Assessment

and Improvements

• Manufacturing /

Assembly Cell Design

Cost Improvement

Strategic Planning

Project Management

• Accelerated Improvement

Tactics •Productivity

•Inventory

•Scrap and Rework

• Outsourcing

• Interim Management

• Production Flow

• Plant Consolidation / Relocation

• Technology

Modernization

• Organizational Structure

• Part / Process Redesign

• Lean/Six Sigma Practices


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PROVEN SOLUTIONS TO COMPLEX

CHALLENGES

Product / Project Risk Assessments

• Reconnaissance Pod design risk assessment

• Drilling Rig submerged electronics risk assessment

Red-Team Design Reviews

• Aircraft Environmental Control System proposal review

• System design review

• We prepare you for the questions your customers will ask

New Technology Insertion Assessments

• Hydraulic vs. more electric architecture trade

• Optical commutation vs. electrical commutation

• Mechanical vs. electric refueling pod architecture trade

Cost Reduction Project Facilitator

• DfMA

• Value Stream Mapping


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INGENIUM TECHNOLOGIES - ENGINEERING SERVICES SUBJECT MATTER EXPERT CONSULTING -

ON-SITE AND OFF-SITE SOLUTIONS

Value-Added Services Solve technical resource shortages quickly for short or

long term projects

Present candidates which meet or exceed our

customer’s requirements

Large database of highly qualified candidates

Many of our recruiters have an engineering background

Retention rate >98% for contract employees and

consultants

Streamlined hiring process to accelerate the hiring

process

INGENIUM TECHNOLOGIES - ENGINEERING STAFFING CONTRACT, CONTRACT-TO-DIRECT

AND DIRECT HIRE


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INGENIUM TECHNOLOGIES - CONTACT INFORMATION

Paul Wild

Principal

[email protected]

815-315-0736 Office

815-979-4098 Cell

Jay Kerrigan

Vice President, Business Development

[email protected]

925-461-3484 Office

925-963-4055 Cell

Alvin Adeva

Account Manager

[email protected]

858-227-4422 Office

858-997-6066 Cell

mailto:[email protected]

