infrared camera, pi brochure
TRANSCRIPT
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INFRARED CAMERASThe most portable infrared online cameras in the world
innovative infrared technology
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Special advantages
Temperature ranges from 20 C to 1800 C
Small cameras ideal for OEM use
Up to 1 kHz for fast processing
Optical resolution up to 764 x 480 pixels
Includes license-free analysis software and full SDK
Simple process integration
Advanced interface conceptsenable integration into
networks and automated systems:
USB cable extension up to 100 m (over Ethernet)
Industrial Process Interface (PIF) with two analogue
inputs, one digital input and over three analogue
outputs/alarm outputs with three isolated relays
(0 30 V/ 400 mA); additional fail-safe relay.
Software Development Kit (SDK) for integration of the
camera into customer-specic software via Dynamiclink
Library (DLL) or COM-Port.
Portableand stationary
The cameras bridge the existing gap between portable
infrared snapshot cameras and purely stationary devices.
Examples of areas of application are:
Process automation
Test stations
Research & development
Mobile measuring jobs
8 48 V DC orPower over Ethernet (PoE)
PCPI Connect
PI Connect Server
PoE
Important features of the infrared cameras
Automatic hotspot search
Objects can be
thermally analyzed
and hot or cold spots
can be automatically
found.
Fast measurements
Temperature distributions on a
surface can be precisely recorded
at millisecond intervals.
A drop of milk falling
into a cup of coffee
Made inGermany
2 yearswarranty
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innovative infrared technology
M 46 mm deep
1/4 20 UNC6 mm deep
32
16
44.5
0
44.5
0
50.5
0
61
63
18
45
27
45
3
Small cameraideal for OEM
use
Outstanding value for money
Very good thermal sensitivity from 80 mK
Thermal image in real time with up to 120 Hz
Thermal analysis kit including 3 lenses (optional)
Detector with 160 x 120 pixels
Compact design (dimensions: 45 x 45 x 62 mm)
Includes license-free analysis software and full SDK
optrisPI 160INFRARED CAMERA
WITH 120 Hz FRAME RATE
Surface measurements inindustrial application
The optrisPI 160 infrared camera
is always used when temperature
monitoring of surfaces is required
and the single point measurement
of pyrometers is no longer sufcient.
Nowadays surface measurements
are essential in the automotive eld,in plastic applications and in the
solar industry.
Suitable lenses forevery measurementdistance
Same measurement eld
size at different measurement
distances:
Wide-angle lens:
0.27 m measurement distance
Standard lens:
0.6 m measurement distance
Telephoto lens:
2.13 m measurement distance
160 x 120 pixels
10 x 10 pixels = 225 mm2
Dimensions in mm
Hand as measurement object:
measurement feld size 240 mm x 180 mm
pixel size 1.5 mm
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45
19
45
20.5
0
27
16
19
16
50.5
0
18
10.6
0
56
4
Two camerasin one
compact device
BI-SPECTRAL Technology
Time-synchronized real image recording
at up to 32 Hz (640 x 480 pixels)
Real image camera is highly sensitive in low-light conditions
Thermal images in real time at up to 128 Hz (160 x 120 pixels)
Compact design (dimensions: 45 x 45 x 62 mm)
Thermo analysis kit including 3 lenses (optional)
Includes license-free analysis software and full SDK
optrisPI 200 / PI 230INFRARED CAMERA
WITH BI-SPECTRAL TECHNOLOGY
Surveillance mode:
Easy orientation at the measuring
point through separate display of the
visual picture.
Monitoring of a carbon ribbon
Crossfade mode:
Highlight critical temperatures by
means of crossfade (transparency
from 0 to 100 %) or by meansof superimposition of dened
temperature elds (thresholds).
Measurement of the brake temperature
in superimposed picture
Cross-fade of a VIS image
above 35 C
Dimensions in mm
BI-SPECTRAL Technology
With the help of BI-SPECTRAL technology a real image (VIS)
can be combined with a thermal image (IR)and plotted
synchronistically:
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innovative infrared technology
33
56
46
42
52
34 38(depending on
lens)
approx.15
155
6
1/4 20 UNC6 mm deep
M 46 mm deep
16
5
The smallestcamera in
its class
The smallest camera in its class (46 x 56 x 90 mm)
Very good thermal sensitivity at 80 mK
Thermal image recording in real time at up to 80 Hz
Interchangeable lenses & industrial accessories
Lightweight (320 g incl. lens)
Detector with 382 x 288 pixels
Includes license-free analysis software and full SDK
optrisPI 400INFRARED CAMERA
WITH HIGH OPTICAL RESOLUTION
High-performance fora wide range of uses
The high-performance optrisPI 400
infrared camera has a wide range of
uses in industry. For example, real
time thermal image shots help to
monitor processes and ensure the
quality of manufactured products in
the automotive eld in particular, in the
manufacture of plastics as well as inthe semiconductor and photovoltaic
industry.
Dimensions in mm
80 Hz recordings withfull pixel resolution
The display and recording of thermal
images at full optical resolution can
be done at high measurement speeds
of 80 frames per second.
Thermal image shots of preforms
in PET bottle production
SMD chip as measurement object:measurement field size: 240 mm x 180 mm,
pixel size: 0.63 mm
382 x 288 pixels 10 x 10 pixels = 40 mm2
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40 mK (PI 450)80 mK
42
52
34 38(depending on
lens)
approx.15
155
6
1/4 20 UNC6 mm deep
M 46 mm deep
16
33
56
46
6
Detection ofminimal temperature
differences
The smallest camera in its class (46 x 56 x 90 mm)
Very good thermal sensitivity at 40 mK
Thermal image recording in real time at up to 80 Hz
Interchangeable lenses & industrial accessories
Lightweight (320 g incl. lens)
Detector with 382 x 288 pixels
Usable at ambient temperatures of up to 70 C without the need
for additional cooling
Includes license-free analysis software and full SDK
optrisPI 450INFRARED CAMERA
WITH VERY HIGH OPTICAL RESOLUTION
Highest temperatureresolution of 40 mK
With an optical resolution of 40 mK, the
optrisPI 450 is used for measuring
the most subtle temperature differences,
e.g. in the quality control of products
or in preventive medicine.
Dimensions in mm
Highest temperature resolution inthe medical sector
The ne temperature resolution of the optrisPI 450 means that
veins can even be seen under the skin.
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innovative infrared technology
42
52
34 38(depending on
lens)
approx.15
155
6
1/4 20 UNC6 mm deep
M 46 mm deep
16
33
56
46
7
Thermographysolutions
for the glass industry
Usable at ambient temperatures of up to 70 C without
the need for additional cooling
With an integrated lter for the spectral range of 7.9 m
Compact size of 46 x 56 x 90 mm
80 Hz frame rate
Includes license-free analysis software and full SDK
optrisPI 450 G7INFRARED CAMERA FOR ANECHOIC
INFRARED SURFACE TEMPERATURE
MEASUREMENTS ON GLASS
Exact temperaturemeasurements on glasssurfaces via line-scancamera function
The temperature of glass is best
measured in the range of spectral
absorption bands. For this purpose
the optrisPI 450 G7 has an
integrated 7.9 m lter which enables
an anechoic IR surface temperaturemeasurement. Its compact size makes
the optrisPI 450 G7 particularly
suitable for use in conned spaces
and for installation in industrial
facilities. The infrared camera is fully
operational at ambient temperatures
of up to 70 C without the need for
cooling. With an imaging frequency
of 80 Hz, glass products can be
continuously tested, even in fast
processing.
The line-scan camera function
(linescan mode) of the PI Connect
software enables the exact temperature
measurement of panes of glass during
transport on conveyor belts. This is a
particularly important quality factor
in tempering processes, e.g. in ESG
and VSG.
Dimensions in mm
IR camera
Reference pyrometer
Product
Heating zone Cooling zone
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33
56
46
42
52
34 38(depending on
lens)
approx.15
155
6
1/4 20 UNC6 mm deep
M 46 mm deep
16
8
The smallest VGAinfraredmeasurement
camera in the world
640 x 480 pixels
Radiometric video recording at 32 Hz
Compact size of 46 x 56 x 90 mm
Lightweight (320 g incl. lens)
Includes license-free analysis software and full SDK
optrisPI 640THERMOGRAPHY
IN VGA RESOLUTION
Razor sharp infrared
pictures and videos forprocess optimization
With a casing size of only
46 x 56 x 90 mm and a weight of 320
grams (incl. lens), the optrisPI 640
is among the most compact infrared
cameras on the market.
The high-denition optrisPI 640
infrared camera is best used in
applications where the very nest
thermal details matter.
It signicantly contributes to process
optimization in both research and
development and in industry.
Dimensions in mm
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innovative infrared technology
9
Ultra compactinfrared camera for
the metal industry
Highly exible CMOS detector with an optical resolution of
up to 764 x 480 pixels
Very large temperature measurement range (without sub-ranges)
of 450 C to 1800 C
Frame rates of up to 1 kHz for fast processes
Real-time output of middle pixel at a set-up time of 1 ms
Includes license-free analysis software and full SDK
optrisPI 1MINFRARED CAMERA
FOR THE SHORTWAVE DOMAIN
Intelligent temperaturemeasurement innovativeand quick
The new optrisPI 1M IR camera is
specially suited for measuring the
temperature of metals, as these
exhibit a distinctly higher emissivity at
the short measurement wavelength
of 1m than at measurements in the
previously conventional wavelengthrange of 8 14 m.
The advantage of temperature
measurements with the new infrared
camera lies in the large amount of
information in an IR picture/IR video
and the short reaction time of 1ms for
the output of temperature information
of freely selectable individual pixels.
The use of these new image sensors
allows a large dynamic range for
temperature measurement so that the
previously necessary use of relatively
many and narrowly dened sub-ranges
is no longer required. Intelligent
measuring with a pyrometer is now
possible thanks to the two-dimensional
temperature recording of the
optrisPI 1M.
Thanks to the large measurement
temperature range of 450 1800 C,
the optrisPI 1M IR camera satises
practically all demands in the elds ofmetal production and processing.
Dimensions in mm
33
56
46
44
52
35, 46 or 69(depending on
lens)
20
5
6
1/4 20 UNC6 mm deep
M 46 mm deep
16
43
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* The add it ional range is not ava ilab le for 72 HFOV lenses ** For ideal combina tion of IR and VIS image, a 41 HFOV lens is recommended(PI 200). For the PI 230, a 23 lens is recommended
Basic model PI 160 PI 200 / PI 230 PI 400 / PI 450
Type IR BI-SPECTRAL IR
Detector FPA, uncoo led (25 m x 25 m) FPA, uncooled (25 m x 25 m) FPA, uncoo led (25 m x 25 m)
Optical resolution 160 x 120 pixels 160 x 120 pixels 382 x 288 pixels
Spectral range 7.5 13 m 7.5 13 m 7.5 13 m
Temperature ranges 20 C ... 100 C, 0 C ... 250 C,
150 C ... 900 C, additional range:
200 C ... 1500 C (option) *
20 C ... 100 C, 0 C ... 250 C,
150 C ... 900 C, additional range:
200 C ... 1500 C (option) *
20 C ... 100 C, 0 C ... 250 C,
150 C ... 900 C, additional range:
200 C ... 1500 C (option for PI 400)
Frame rate 120 Hz 128 Hz *** 80 Hz
Lenses (FOV) 23 x 17 / f = 10 mm or6 x 5 / f = 35.5 mm or
41 x 31 / f = 5.7 mm or
72 x 52 / f = 3.3 mm
23 x 17 ** / f = 10 mm or6 x 5 / f = 35.5 mm or
41 x 31 ** / f = 5.7 mm or
72 x 52 / f = 3.3 mm
38 x 29 / f = 15 mm or62 x 49 / f = 8 mm or
13 x 10 / f = 41 mm or
80 x 58 / f = 7 mm
Thermal
sensitivity (NETD)
0.08 K with 23 x 17 FOV / F = 0.8
0.3 K with 6 x 5 FOV / F = 1.6
0.1 K with 41 x 31 FOV and
72 x 52 FOV / F = 1
0.08 K with 23 x 17 FOV / F = 0.8
0.3 K with 6 x 5 FOV / F = 1.6
0.1 K with 41 x 31 FOV and
72 x 52 FOV / F = 1
PI 400: 0.08 K
PI 450: 0.04 K mit 38 x 29 FOV / F = 0.8
PI 400: 0.08 K
PI 450: 0.04 K mit 62 x 49 FOV / F = 0.8
PI 400: 0.1 K
PI 450: 0.06 K mit 13 x 10 FOV / F = 1.0
Option for visual camera
(only for BI-SPECTRAL camera)
Optica l reso lution: 640 x 480 pi xels
Frame rate: 32 Hz ***
Lens (FOV): PI 200: 54 x 40,
PI 230: 30 x 23
Accuracy 2 C or 2 %, whichever is great er 2 C or 2 %, whichever is great er 2 C or 2 %, whichever is greater
PC interface USB 2.0 / optional USB to GigE (PoE)
conversion
USB 2.0 / optional USB to GigE (PoE)
conversion
USB 2.0 / optional USB to GigE (PoE)
conversion
Process
interface
(PIF)
Standard PIF 0 10 V input, digital input
(max. 24 V), 0 10 V output
0 10 V Einput, digital input
(max. 24 V), 0 10 V output
0 10 V input, digital input
(max. 24 V) , 0 10 V output
Industrial PIF
(optional)
2 x 0 10 V inputs, digital input (max. 24 V),
3 x 0 10 V outputs, 3 x relays
(0 30 V / 400 mA), fail-safe relays
2 x 0 10 V inputs, digital input
(max. 24 V), 3 x 0 10 V outputs,
3 x relays (0 30 V / 400 mA), fail-safe relays
Ambient temperature (TUmg) 0 C ... 50 C 0 C ... 50 C PI 400: 0 C ... 50 C / PI 450: 0 C ... 70 C
Storage temperature 40 C ... 70 C 40 C ... 70 C PI 400: 40 C ... 70 C
PI 450: 40 C ... 85 C
Relative humidity 20 80 %, non-condensing 20 80 %, non-condensing 20 80 %, non-condensing
Enclosure (size/ rating) 45 mm x 45 mm x 62 mm / IP 67 (NEMA 4) 45 mm x 45 mm x 62 mm / IP 67 (NEMA 4) 46 mm x 56 mm x 90 mm / IP 67 (NEMA 4)
Weight 195 g, incl. lens 215 g, incl. lens 320 g, incl. lens
Shock/ vibration Shock: IEC 60068-2-27 (25 g und 50 g)
Vibration: IEC 60068-2-6 (sinus-shaped)/
IEC 60068-2-64 (broadband noise)
Shock: IEC 60068-2-27 (25 g und 50 g)
Vibration: IEC 60068-2-6 (sinus-shaped)/
IEC 60068-2-64 (broadband noise)
Shock: IEC 60068-2-27 (25 g und 50 g)
Vibration: IEC 60068-2-6 (sinus-shaped)/
IEC 60068-2-64 (broadband noise)
Tripod mount 1/4 - 20 UNC 1/4 - 20 UNC 1/4 - 20 UNC
Voltage supply via USB via USB via USB
Scope of supply (standard) USB camera with 1 lens
USB cable (1 m)
Table-top tripod
PIF cable with connecting terminal strip (1 m)
optrisPI Connect software package Aluminium case
USB camera with 1 lens and
BI-SPECTRAL technology
USB cable (1 m)
Table-top tripod
Focus tool PIF cable with connecting terminal strip (1 m)
optrisPI Connect software package
Aluminium case
USB camera with 1 lens
USB cable (1 m)
Table-top tripod
PIF cable with connecting terminal strip (1 m)
optrisPI Connect software package Aluminium case (PI400)
Robust hard shell case (PI 450)
Compact infrared
cameras for fast
online applications,
including line scanning
10
Technical data
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innovative infrared technology
*** The following options can be set:
Option 1 (IR with 96 Hz at 160 x 120 px; VIS with 32 Hz at 640 x 480 px)Option 2 (IR mit 128 Hz at 160 x 120 px; VIS with 32 Hz at 596 x 447 px)
1)Only applies when lens protection tube is used
Optics calculator:
www.optris.com/optics-calculator
PI 450 G7 PI 640 PI 1M
IR IR IR
FPA, uncooled (25 m x 25 m) FPA, uncooled (17 m x 17 m) CMOS (15 m x 15 m)
382 x 288 pixels 640 x 480 pixels VGA 764 x 480 pixels @ 32 Hz
382 x 288 pixels @ 80 Hz (switchable to 27 Hz)
72 x 56 pixels @ 1 kHz
7.9 m 7.5 13 m 0.92 1.1 m
200 ... 1500 C 20 ... 100 C, 0 ... 250 C, 150 ... 900 C 450 ... 1800 C (27 Hz mode)
500 ... 1800 C (80 Hz and 32 Hz mode)
600 ... 1800 C (1 kHz mode)
80 Hz / switchable to 27 Hz 32 Hz Up to 1 kHz
38 x 29 / f = 15 mm or62 x 49 / f = 8 mm or
80 x 58 / f = 7 mm
33 x 25 / f = 19 mm or15 x 11 / f = 41.5 mm or
60 x 45 / f = 10 mm or
90 x 66 / f = 7 mm
FOV @ 764 x 480 px: FOV @ 382 x 288 px:87 x 62 (f = 6 mm) 51 x 40 (f = 6 mm)
51 x 33 (f = 12 mm) 27 x 20 (f = 12 mm)
39 x 25 (f = 16 mm) 20 x 15 (f = 16 mm)
26 x 16 (f = 25 mm) 13 x 10 (f = 25 mm)
13 x 8 (f = 50 mm) 7 x 5 (f = 50 mm)
9 x 5 (f = 75 mm) 4 x 3 (f = 75 mm)
130 mK 75 mK < 1 K (700 C)
< 2 K (1000 C)
2 C o r 2 %, wh ichever is g reater 2 C o r 2 %, wh icheve r is greater 2 % of reading (objec t temperature
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optrisPI LightWeightEXTRA LIGHT CAMERA WITH MINI PC
The infraredcamera for ight
applications
Complete radiometric
IR inspection with 382 x 288 pixelsat 12 ms per picture
380 g design (two piece) with
minimized camera head weight
Simultaneous 20 Hz video signal
generation parallel to 35 Hz
radiometric recording on the module
Flexible PI Connect software for
data recording and analysis
GigE connection for post ight
video downloading and software
customization via remote desktop
Supports HD video camera;
read-out over additional USB
connection
General specicationsLightweight PC (PI NetBox)
Operating temperature 0 ... 50 C
Storage temperature 20 .. . 50 C
Relative humidity 10 ... 95 %, non-condensing
Dimensions 112 x 58 x 54 mm
Weight (NetBox+PI) 380 g
Vibration IEC-2-6: 3G, 11 200 Hz, every axis
Shock IEC-2-27: 50G, 11 ms, every axis
Operating system Windows XP Professional
Electrical specicationsLightweight PC (PI NetBox)
Voltage supply 8 ... 48 V DC or Power over Ethernet (PoE/ 1000 BASE-T)
Power consumption 9.5 W (+ additional 2.5W for PI camera)
Cooling Active (integ rated fan)
Module COM Expressmini embedded board
Processor IntelAtom Z530/ 1.6 GHz
Hard drive 4 GB SSD
RAM 1 GB (DDR2, 533 MHz)
Connections 2x USB 2.0, 1x Mini-USB 2.0 (slave mode), TVout, Ethernet (Gigabit Ethernet)
Memory card slots micro SDHC card (up to 32 GB)
Additional features Remote control recording start and stop via switch on camera, 6 status LEDs
General specicationsoptrisPI camera head
Measurement range 20 .. . 900 C
Spectral range 7.5 13 m
Accuracy 2 % or 2 C
Lens 62 FOV (38 FOV optional)
Optical Resolution 382 x 288 pixels
Dimensions 46 x 56 x 90 mm
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innovative infrared technology
13
optrisPI NetBoxMINI PC FOR OPTRISPI SERIES
Standalonesolution in
thermal
monitoring
Miniature PC for PI 160/ 4xx
standalone operation or for cableextension
Supports 120 Hz (PI 160) through to
70 Hz (PI 4xx) framerate
Integrated watchdog function
Installation of additional user
software possible
Processor: IntelAtomTMz530 @ 1.6
GHz, 4 GB SSD, 1 GB RAM
Status LEDs
Connections: 3x USB 2.0, 1x mini
USB in slave mode, VGA/ Video,Gigabit Ethernet, micro SDHC card
(up to 32 GB)
Operating system: Windows XP
Professional
Wide supply voltage range: 8 48 V DC
or Power over Ethernet (PoE)
Low power consumption (max. 9.5 W)
Up to 20 m USB high temperature
USB cable, extendable to up to 100 m
ethernet cable (PoE)
General specications
Operating temperature 0 50 C
Storage temperature 20 .. . 75 C
Relative humidity 10 ... 95 %, non-condensing
Material (casing) anodized aluminium
Dimensions 113 x 57 x 39 mm
Weight 280 g
Vibration IEC-2-6: 3G, 11 200 Hz, every axis
Shock IEC-2-27: 50G, 11 ms, every axis
Operating system Windows XP Professional
Electrical specications
Voltage supply 8 ... 48 V DC or Power over Ethernet (PoE/ 1000 BASE-T)
Power consumption 9.5 W (+ additional 2.5W for PI camera)
Cooling Passive (active with integrated fan for ambient temperatures over 50 C)
Module COM Expressmini embedded board
Processor IntelAtom Z530/ 1.6 GHz
Hard drive 4 GB SSD
RAM 1 GB (DDR2, 533 MHz)
Connections 3x USB 2.0, 1x Mini-USB 2.0 (slave mode), VGA/TVout, Ethernet (Gigabit Ethernet)
Memory card slots micro SDHC card (up to 32 GB)
Additional features 6 status LEDs (L1-L6)
Ethernet communication over network
848 V DC orPower over Ethernet (PoE)
PI Connect Server
PoEPC
PI Connect
Network / Internet
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optrisUSB Server GigabitSIMPLE CABLE EXTENSION
Simple cableextension for the
optrisPI series
Fully compatible with USB 2.0,
Data transfer rate 1.5 / 12 / 480 mbps,USB transfer modes: control, bulk,
interrupt, isochronous
Network connection via Gigabit
Ethernet
For all models in the optrisPI series
Full TCP/IP support incl. routing
and DNS
Two independent USB connections
Power vie PoE or external voltage
supply at 24 48 V DC
Galvanic isolation 500 VRMS
(network connection)
Remote conguration via web-based
management
Certied technology from
Wiesemann & Theis
Technical data
USB connections 2 x USB A Port
USB speed 480 Mbit/s
Network 10/100/1000 BaseT (max. 1000 Mbit/s)
Power supply Power over Ethernet (PoE) class 3 (6.49 12.95 W) or
via screw terminal DC 24 V ... 48 V (+/10 %)
Power consumption External power supply (24 V DC) without USB devices: typ. 120 m A
External power supply (24 V DC) with 2 USB devices each 2.5 W : typ. 420 mA
Ambient temperature Storage: 40 ... 85 C
In operation, individually assembled: 0 ... 50 C
Permissible relativehumidity
0 95 % (non-condensing)
Casing Compact plastic casing for DIN rail mount, 105 x 75 x 22 mm
Weight 200 g
Contents 1 x USB-Server Gigabit
24 V DC wall plug transformer
Quick guide*
* included on PI Connect CD or Compact Connect CD:
USB-Redirec tor
WuTili ty Managemen t Tool
Operating instructions (DE / EN)
Protocols
USB protocols USB 1.0 / 1.1 / 2.0 Control / Bulk / Interrupt / Isochronous
Protocols for direct
network connection
TCP/IP: Socket
Auxilia ry protocols : ARP, DHCP, HTTP, PING Inventory keeping, group management
Connection options
Network / Internet
PCPI Connect /
CompactConnect
PoE
24 48 V DC orPower over Ethernet
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innovative infrared technology
15
optrisCoolingJacketUNIVERSAL PROTECTIVE HOUSING FOR
COOLING UP TO 315 C
Universalprotection for the
optrisPI series
under harsh
industrial
environments
Operation at ambient temperatures
of up to 315 C
Also available as protective casing
with cooling function up to 180 C
Air/Water cooling with integrated
air purging and optional protective
windows
Modular design for easy tting of
different devices and lenses
Trouble-free, on the spot sensor
removal via quick-release chassis
Integration of additional components
like PI NetBox, USB server gigabit
and Industrial Process Interface (PIF)
in the extended version
CoolingJacket Advanced Standard versionCoolingJacket Advanced Extended version
approx. 271
142
166
142
166
approx. 426
Technicaldata
CoolingJacket CoolingJacketAdvanced Standard
CoolingJacketAdvanced Extended
Protective rating IP 65 IP 65 IP 65
Ambient
temperature
up to 180 C up to 315 C1) up to 315 C1)
Relative
humidity
10 ... 95 %,
non-condensing
10 ... 95 %,
non-condensing
10 ... 95 %,
non-condensing
Material (casing) V2A V2A V2A
Dimensions 237 mm x 117 mm x 138 mm 271 mm x 166 mm x 182 mm 426 mm x 166 mm x 182 mm
Weight 4.5 kg 5.7 kg 7.8 kg
Air purge collar G1/4 internal threadG3/8 external thread
G1/4 internal threadG3/8 external thread
G1/4 internal threadG3/8 external thread
Cooling water
ttings
G1/4 internal thread
G3/8 external thread
G1/4 internal thread
G3/8 external thread
G1/4 internal thread
G3/8 external thread
Cooling water
pressure
max. 15 bar (217 psi) max. 15 bar (217 psi) max. 15 bar (217 psi)
Contents CoolingJacket, consisting
of casing and chassis
CoolingJacket Advanced,
consisting of casing with
mounting brackets, chassis
and focusing unit or front
attachment
Assembly instructions
CoolingJacket Advanced,
consisting of casing with
mounting brackets, chassis
and focusing unit or front
attachment
Mounting accessories for
PI Netbox or
USB Server Gigabit Industrial PIF
Assembly instructions
1)Cable for up to 250 C ambient temperature as well as cable cooling for up to 315 C available.
Dimensions in mm
229
114
138
8
8.9
0
R5
CoolingJacket
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optrisIndustrial Process InterfaceWITH FAIL-SAFE MONITORING
Camera andprocess control
for use in an
industrial
environment
Industrial Process Interface with
3 analog / alarm outputs, 2 analoginputs, 1 digital input, 3 alarm relays
500 V ACRMSisolation voltage
between camera and process
Separate fail-safe relay output
The PI hardware with all cable
connections and the PI Connectsoftware are permanently monitored
during operation
General specications
Protective rating IP65 (NEMA-4)
Ambient temperature 30 C ... 85 C
Storage temperature 30 C ... 85 C
Humidity 10 95 %
Vibrational stability IEC 60068-2-6 (non condensing)/ IEC 60068-2-64 (broadband noise)
Shock stability IEC 60068-2-27 (25 g and 50 g)
Weight 610 g (with 5 m cable)
Cable lengths 5 m HT cable (standard), optional 10 m and 20 m
Electrical specications
Voltage supply 5 24 V DC
LED indicators 2 green LEDs for voltage and fail safe / 3 red LEDs for alarm relay status
Isolation 500 V ACRMSbetween PI camera und process
Outputs 3 analog / alarm outputs
3 alarm relays1)
Inputs 2 analog inputs
1 digital input
Ranges 0 10 V (for AO 1 3)2)
0 30 V / 400 mA (for alarm relays DO1 3)
0 10 V (for AI 1 2)
24 V (for DI)
Programmable functions
Analog inputs Emissivity setting
Ambient temperature compensation
Reference temperature
Uncommitted value
Flag control
Triggered snapshots, triggered recordings, triggered line scan camera
Digital input Flag control
Triggered snapshots, triggered recordings, triggered line scan camera
Analog outputs Main measurement range
Measurement range
Internal temperature
Flag status
1)active when AO1, 2 or 3 is / are programmed as alarm output2)dependent on supply voltage
Alarm
Frame sync.
Fail-Safe
External communication
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innovative infrared technology
PCPI Connect
[6]
5 24 V DC
[1]
[3]
[4]
[5]
[2] R
PLC
Vcc
Digital INLow = OK
High = FS
FS
open [15]
17
Fail-Safe-Status:
Normal: Relais closed LED on
Alarm: Relais open LED off
Fail-safe monitoring states
[1] Loss of PIF power supply
[2] Cable break in fail-safe cable
[3] Interruption of PI-PIF
connector cable
[4] PI camera malfunction
[5] Loss of PI power supply/
Interruption of USB cable
[6] Loss of PI power supply/
Interruption of USB cable
PIF terminal box for convenientconnection of process cables
Example of fail-safe monitoring of the PI camera with connected PLC
Overview of programmable functions
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optrisPI ConnectSOFTWARE
ComprehensiveIR camera software
No additional costs
No licensing restrictions
Modern software with intuitive user interface
Remote control of camera via software
Display of numerous images in different windows
Compatible with Windows 7 and 8 as well as
Linux (ubuntu)
Includes license-free analysissoftware and full SDK
Video recording andsnapshot function(IR or BI-SPECTRAL)
Recording of video sequences and individual
images for later analysis or documentation
BI-SPECTRAL video analysis (IR and VIS) to
highlight critical temperatures
Adjustable frame rate to reduce data volume
Display of snapshot process for direct analysis
Various layout options for
individual customization
(window arrangement, toolbar)
Temperature display in C or F
Various language options including
translate function
Choice of individual measurement parameters
tailored to the respective application
Editing of the thermal image (ip, rotate)
Individual start options (full screen, hidden etc.)
1
High degree of individualizationfor customer-specic imaging3
5
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innovative infrared technology
19
Temperature data analysisand documentation
Triggered data gathering
Radiometric video sequences (*.ravi)
Radiometric snapshots (*.tiff)
Text les including comprehensive temperature
information for analysis in Excel (*.csv, *.dat)
Files with colour information for standard programs like
Photoshop or Windows Media Player (*.avi, *.tiff)
Data transfer in real time to other software programs via DLL
or COM-Port interfaces
Automatic processcontrol and quality control
Individual setting of alarm thresholds
depending on the process
BI-SPECTRAL monitoring mode(IR and VIS) for easy orientation at the
measuring point
Denition of visual or acoustic alarms and
analog data output
Analog and digital signal input (parameter)
External communication of software via Comports, DLL
Adjustment of thermal image via reference values
Detailed online andofine data analysis
Real time temperature information in main
window, as digital display or graphic display
Detailed analysis with the help of measurement
elds, automatic hotspot and coldspot search
Logical linking of temperature information
(measurement eld discrepancy, image
subtraction)
Slow-motion replay of radiometric datasets and
analysis even without connected camera Editing of sequences, e.g. cut and save individual images
Various colour palettes to highlight thermal contrasts
6
4
2
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Layout example for display of line s can
camera function
Simple monitoring of processes
with limited visual access
Indirect visualization
of heat distribution in
ovens via camera
installation at oven exit
160 pixels 200 pixels
Increase in the number
of pixels, e.g. from
160 pixels to 200 pixels
by using diagonal screen
measurement
Lines have FOV of up to 100 for
detailed process analysis, e.g on wide
conveyor belts
any number of lines
200 pixels
100
Up to 128 Hz data recording
of unlimited lines which in turn
produce a thermal image of any
given resolution
The advantages
Example of usage:
rotary kiln in the chemical industry
Heating zone Cooling zone
IR camera
20
The optrisPI Connect software is
equipped with a line scan camerafunction. The line scanner is primarily
used for processes involving moving
measurement objects, like rotary kiln
measurements or large quantities on
conveyor belts (batch process).
For the
measurement
of moving
objects
optrisPI ConnectLINE SCAN CAMERA SOFTWARE MODE
Step 1
Activation of the line scan
camera function and denition
of the position of the lines in
the thermal image. For this
the camera itself serves as an
orientation aid.
Step 2
Conguration of line scanfunction, e.g. number of lines
displayed or set trigger for
automatic saving of images.
Step 3
Denition of individual layouts,
e.g. display of saved images
in the snapshot process.
Only 3 steps
to initializethe function
Reference pyrometer
Product
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innovative infrared technology
Measuring field of optrisPI
infrared camera using a 23 x 17 lens
IFOV10 mm
5 mm
1.26 mm
DF
OV
2.04m
4m2m
21
HFOV
Horizontal expansion of the total measuringeld on the object plane.
VFOV
Vertical expansion of the total measuring eld
on the object plane
IFOV
Size of individual pixels on the object plane
DFOV
Diagonal expansion of the total measuring eld
on the object plane
MFOV
Recommended, smallest measuring object size
of 3 x 3 pixels
Precise measuring
at various distances
A choice of lenses makes it possible
for you to precisely measure objects
at various distances, from close and
standard distances right up to large
distances.
With infrared cameras there are
various parameters which display
the relationship between the distance
from the measuring object and the
size of the pixel on the object plane.
In choosing the correct lens, the
following should be taken into
account:
Optical dataOPTICS
Measurement eld sizesfor any given distance can
be calculated online at
www.optris.com/optics-calculator
Optics calculator
0.5m
0.81 m0.2 m
VFOV
1.20m
HFOV
1.61m
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Optical dataOPTICS
Table with examples showing which measurement field sizes and pixel si zes will be reached at which di stance. For optimal configuration of the camera there are various
lenses available. Wide angle lenses have radial distortion due to the angle of their aperture. The PI Connect software has an algorithm which corrects this distortion.
PI 160 / 200
160 x 120 px Focallength
[mm]
Angle
Minimum
measurement
distance*
Distance to measurement object [m]
0.02 0.1 0.2 0.3 0.5 1 2 4 6 10 30 100
O23
Standard lens
10 23
17
29
2.52 mrad
0.2 m HFOV [m]
VFOV [m]
DFOV [m]
IFOV [mm]
0.008
0.006
0.010
0.1
0.040
0.030
0.051
0.3
0.08
0.06
0.10
0.5
0.12
0.09
0.15
0.8
0.20
0.15
0.26
1.3
0.40
0.30
0.51
2.5
0.81
0.60
1.02
5.0
1.61
1.20
2.04
10.1
2.42
1.79
3.06
15.1
4.0
3.0
5.1
25.2
12.1
9.0
15.3
75.6
40.3
29.9
51.1
252.0
O6
Telephoto lens
35.5 6
5
8
0.71 mrad
0.5 m HFOV [m]
VFOV [m]
DFOV [m]
IFOV [mm]
0.06
0.04
0.07
0.4
0.11
0.08
0.14
0.7
0.23
0.17
0.28
1.4
0.45
0.34
0.56
2.8
0.68
0.50
0.84
4.2
1.1
0.8
1.4
7.1
3.4
2.5
4.2
21.2
11.3
8.4
14.1
70.5
O48
Wide angle lens
5.7 41
31
52
4.72 mrad
0.2 m HFOV [m]
VFOV [m]
DFOV [m]
IFOV [mm]
0.015
0.011
0.019
0.1
0.076
0.055
0.097
0.5
0.15
0.11
0.19
0.9
0.23
0.16
0.29
1.4
0.38
0.27
0.49
2.4
0.76
0.55
0.97
4.7
1.51
1.09
1.95
9.5
3.02
2.19
3.90
18.9
4.53
3.28
5.85
28.3
7.6
5.5
9.7
47.2
22.7
16.4
29.2
141.7
75.6
54.7
97.5
472.3
O72
Wide angle lens
3.3 72
52
95
9.08 mrad
0.2 m HFOV [m]
VFOV [m]
DFOV [m]
IFOV [mm]
0.029
0.020
0.043
0.2
0.145
0.098
0.217
0.9
0.29
0.20
0.43
1.8
0.44
0.29
0.65
2.7
0.73
0.49
1.09
4.5
1.45
0.98
2.17
9.1
2.91
1.95
4.34
18.2
5.81
3.90
8.68
36.3
8.72
5.85
13.02
54.5
14.5
9.8
21.7
90.8
43.6
29.3
65.1
272.5
145.3
97.5
217.0
908.2
PI 400 / 450
382 x 288 px Focalle
ngth
[mm]
Angle
Minimu
m
measur
ement
distanc
e*
Distance to measurement object [m]
0.02 0.1 0.2 0.3 0.5 1 2 4 6 10 30 100
O38
Standard lens
15 38
29
49
1.81 mrad
0.2 m HFOV [m]
VFOV [m]
DFOV [m]
IFOV [mm]
0.014
0.010
0.018
0.1
0.069
0.051
0.092
0.2
0.14
0.10
0.18
0.4
0.21
0.15
0.28
0.5
0.35
0.25
0.46
0.9
0.69
0.51
0.92
1.8
1.39
1.02
1.84
3.6
2.77
2.03
3.68
7.3
4.16
3.05
5.52
10.9
6.9
5.1
9.2
18.1
20.8
15.2
27.6
54.4
69.3
50.8
92.0
181.3
O13
Telephoto lens
41 13
10
17
0.61 mrad
0.5 m HFOV [m]
VFOV [m]
DFOV [m]
IFOV [mm]
0.12
0.09
0.15
0.3
0.23
0.17
0.29
0.6
0.47
0.35
0.58
1.2
0.94
0.70
1.17
2.5
1.40
1.05
1.75
3.7
2.3
1.7
2.9
6.1
7.0
5.2
8.8
18.4
23.4
17.5
29.2
61.2
O62
Wide angle lens
8 62
49
74
3.14 mrad
0.5 m HFOV [m]
VFOV [m]
DFOV [m]
IFOV [mm]
0.024
0.018
0.030
0.1
0.120
0.090
0.150
0.3
0.24
0.18
0.30
0.6
0.36
0.27
0.45
0.9
0.60
0.45
0.75
1.6
1.20
0.90
1.50
3.1
2.40
1.80
3.00
6.3
4.80
3.60
6.00
12.6
7.20
5.41
8.99
18.8
12.0
9.0
15.0
31.4
36.0
27.0
45.0
94.2
119.9
90.1
149.9
314.0
O80
Wide angle lens
7,33 80
58
104
3.41 mrad
0.2 m HFOV [m]
VFOV [m]
DFOV [m]
IFOV [mm]
0.167
0.111
0.255
0.3
0.33
0.22
0.51
0.7
0.50
0.33
0.8
1.0
0.8
0.55
1.3
1.7
1.7
1.1
2.5
3.4
3.3
2.2
5.1
6.8
6.7
4.4
10.2
13.6
10.0
6.6
15.3
20.5
16.7
11.1
25.5
34.1
50.1
33.2
76.4
102.3
167.0
110.7
254.5
341.1
* Please note: The measurement accuracy of the camera may lie outside of the specifications for distances below the defined minimum measurement distance.
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innovative infrared technology
PI 640
640 x 480 px Focallength
[mm]
Angle
Minimum
measurement
distance*
Distance to measurement object [m]
0.1 0.2 0.3 0.5 1 2 4 6 10 30 100
O33
Standard lens
18.7 33
2541
0.909 mrad
0.2 m HFOV [m]
VFOV [m]DFOV [m]
IFOV [mm]
0.059
0.0440.075
0.1
0.12
0.090.15
0.2
0.18
0.130.22
0.3
0.30
0.220.37
0.5
0.59
0.440.75
0.9
1.19
0.881.50
1.8
2.37
1.773.00
3.6
3.56
2.654.50
5.5
5.9
4.47.5
9.1
17.8
13.222.5
27.3
59.3
44.174.9
90.9
O15
Tele lens
41,5 15
11
19
0,41 mrad
0,4 m HFOV [m]
VFOV [m]
DFOV [m]
IFOV [mm]
0.03
0.02
0.03
0.0
0.05
0.04
0.07
0.1
0.08
0.06
0.10
0.1
0.13
0.10
0.16
0.2
0.26
0.20
0.33
0.4
0.52
0.39
0.66
0.8
1.05
0.79
1.31
1.6
1.57
1.18
1.97
2.5
2.6
2.0
3.3
4.1
7.9
5.9
9.8
12.3
26.2
19.7
32.8
41.0
O60
Wide angle lens
10.5 60
45
75
1.62 mrad
0.2 m HFOV [m]
VFOV [m]
DFOV [m]
IFOV [mm]
0.115
0.082
0.155
0.2
0.23
0.16
0.31
0.3
0.35
0.25
0.46
0.5
0.58
0.41
0.77
0.8
1.15
0.82
1.55
1.6
2.31
1.65
3.09
3.2
4.62
3.30
6.18
6.5
6.92
4.95
9.27
9.7
11.5
8.2
15.5
16.2
34.6
24.7
46.4
48.6
115.4
82.4
154.6
161.9
O90
Super wide
angle lens
7.33 90
66
120
2.32 mrad
0.2 m HFOV [m]
VFOV [m]
DFOV [m]
IFOV [mm]
0.203
0.130
0.356
0.2
0.41
0.26
0.71
0.5
0.61
0.39
1.07
0.7
1.01
0.65
1.78
12
2.03
1.30
3.56
2.3
4.06
2.60
7.12
4.6
8.11
5.20
14.24
9.3
12.17
7.79
21.37
13.9
20.3
13.0
35.6
23.2
60.8
39.0
106.8
69.6
202.8
129.9
356.1
231.9
PI 1M
382 x 288 px Focallength
[mm]
Angle
Minimum
measurement
distance*
Distance to measurement object [m]
0.1 0.2 0.3 0.5 1 2 4 6 10 30 100
OF6 6 51
40
64
2.50 mrad
0.5 m HFOV [m]
VFOV [m]
DFOV [m]
IFOV [mm]
0.96
0.72
1.25
2.5
1.91
1.44
2.51
5.0
3.82
2.88
5.02
10.0
5.73
4.32
7.53
15.0
9.6
7.2
12.5
25.0
28.7
21.6
37.6
75.0
95.5
72.0
125.5
250.0
95.5
72.0
125.5
250.0
OF12 12 27
20
33
1.25 mrad
0.2 m HFOV [m]
VFOV [m]
DFOV [m]
IFOV [mm]
0.10
0.07
0.12
0.3
0.14
0.11
0.18
0.4
0.24
0.18
0.30
0.6
0.48
0.36
0.60
1.3
0.96
0.72
1.20
2.5
1.91
1.44
2.39
5.0
2.87
2.16
3.59
7.5
4.8
3.6
6.0
12.5
14.3
10.8
17.9
37.5
47.8
36.0
59.8
125.0
OF16 16 20
15
25
0.94 mrad
0.2 m HFOV [m]
VFOV [m]
DFOV [m]
IFOV [mm]
0.07
0.05
0.09
0.2
0.11
0.08
0.13
0.3
0.18
0.14
0.22
0.5
0.36
0.27
0.45
0.9
0.72
0.54
0.90
1.9
1.43
1.08
1.79
3.8
2.15
1.62
2.69
5.6
3.6
2.7
4.5
9.4
10.7
8.1
13.5
28.1
35.8
27.0
44.9
93.8
OF25 25 13
10
16
0.60 mrad
0.5 m HFOV [m]
VFOV [m]
DFOV [m]
IFOV [mm]
0.023
0.017
0.029
0.1
0.05
0.03
0.06
0.1
0.07
0.05
0.09
0.2
0.11
0.09
0.14
0.3
0.23
0.17
0.29
0.6
0.46
0.35
0.57
1.2
0.92
0.69
1.15
2.4
1.38
1.04
1.72
3.6
2.3
1.7
2.9
6.0
6.9
5.2
8.6
18.0
22.9
17.3
28.7
60.0
OF50 50 7
5
8
0.30 mrad
1.5 m HFOV [m]
VFOV [m]
DFOV [m]
IFOV [mm]
0.06
0.04
0.07
0.2
0.11
0.09
0.14
0.3
0.23
0.17
0.29
0.6
0.46
0.35
0.57
1.2
0.69
0.52
0.86
1.8
1.1
0.9
1.4
3.0
3.4
2.6
4.3
9.0
11.5
8.6
14.4
30.0
OF75 75 4
3
5
0.20 mrad
2.0 m HFOV [m]
VFOV [m]
DFOV [m]
IFOV [mm]
0.08
0.06
0.10
0.2
0.15
0.12
0.19
0.4
0.31
0.23
0.38
0.8
0.46
0.35
0.57
1.2
0.8
0.6
1.0
2,0
2.3
1.7
2.9
6.0
7.6
5.8
9.6
20.0
23
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Optris GmbH
Ferdinand-Buisson-Str. 14
13127 Berlin Germany
Phone: +49 (0)30 500 197-0
Fax: +49 (0)30 500 197-10
E-mail: [email protected]
innovative infrared technologySpecication
saresubjecttochangewithoutnoticeInfraredcameras-BR-E2015-11-B
PI 1Min VGAresolution
764 x 480 px Focallength
[mm]
Angle
Minimum
measurement
distance*
Distance to measurement object [m]
0,1 0,2 0,3 0,5 1 2 4 6 10 30 100
87 x 62 6 87
62
97
2.50 mrad
0.5 m HFOV [m]
VFOV [m]
DFOV [m]
IFOV [mm]
0.96
0.60
1.13
1.3
1.91
1.20
2.26
2.5
3.82
2.40
4.51
5.0
7.64
4.80
9.02
10.0
11.46
7.20
13.53
15.0
19.1
12.0
22.6
25.0
57.3
36.0
67.7
75.0
191.0
120.0
225.6
250.0
51 x 33 12 51
33
59
1.25 mrad
0.2 m HFOV [m]
VFOV [m]
DFOV [m]
IFOV [mm]
0.19
0.12
0.23
0.3
0.29
0.18
0.34
0.4
0.48
0.30
0.56
0.6
0.96
0.60
1.13
1.3
1.91
1.20
2.26
2.5
3.82
2.40
4.51
5.0
5.73
3.60
6.77
7.5
9.6
6.0
11.3
12.5
28.7
18.0
33.8
37.5
95.5
60.0
112.8
125.0
39 x 25 16 39
25
46
0.94 mrad
0.2 m HFOV [m]
VFOV [m]
DFOV [m]
IFOV [mm]
0.14
0.09
0.17
0.2
0.21
0.14
0.25
0.3
0.36
0.23
0.42
0.5
0.72
0.45
0.85
0.9
1.43
0.90
1.69
1.9
2.87
1.80
3.38
3.8
4.30
2.70
5.08
5.6
7.2
4.5
8.5
9.4
21.5
13.5
25.4
28.1
71.6
45.0
84.6
93.8
26 x 16 25 26
16
30
0.60 mrad
0.5 m HFOV [m]
VFOV [m]
DFOV [m]
IFOV [mm]
0.046
0.029
0.054
0.1
0.09
0.06
0.11
0.1
0.14
0.09
0.16
0.2
0.23
0.14
0.27
0.3
0.46
0.29
0.54
0.6
0.92
0.58
1.08
1.2
1.83
1.15
2.17
2.4
2.75
1.73
3.25
3.6
4.6
2.9
5.4
6.0
13.8
8.6
16.2
18.0
45.8
28.8
54.1
60.0
13 x 8 50 13
8
15
0,30 mrad
1.5 m HFOV [m]
VFOV [m]
DFOV [m]
IFOV [mm]
0.11
0.07
0.14
0.2
0.23
0.14
0.27
0.3
0.46
0.29
0.54
0.6
0.92
0.58
1.08
1.2
1.38
0.86
1.62
1.8
2.3
1.4
2.7
3.0
6.9
4.3
8.1
9.0
22.9
14.4
27.1
30.0
9 x 5 75 9
5
10
0.20 mrad
2,0 m HFOV [m]
VFOV [m]
DFOV [m]
IFOV [mm]
0.15
0.10
0.18
0.2
0.31
0.19
0.36
0.4
0.61
0.38
0.72
0.8
0.92
0.58
1.08
1.2
1.5
1.0
1.8
2.0
4.6
2.9
5.4
6.0
15.3
9.6
18.0
20.0
Optical dataOPTICS