informe celsia ut

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TECHNICAL REPORT Ultrasonic testing in the crack located in the upper case of turbine 1 Rev: 00 March 2015 Page 1 of 13 WDS INGENIERIA, S.A. Inspected by: Report by: Eng. Cuicas Wisthon Eng. Cuicas Wisthon Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares, Ciudad de Panamá +507 6662 4768 / +507 68604245 [email protected] ULTRASONIC TESTING IN THE UPPER CASE BELONGING TO THE TURBINE 1 March 2015

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  • TECHNICAL REPORT

    Ultrasonic testing in the crack

    located in the upper case of

    turbine 1 Rev: 00 March 2015 Page 1 of 13

    WDS INGENIERIA, S.A. Inspected by: Report by:

    Eng. Cuicas Wisthon Eng. Cuicas Wisthon

    Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares, Ciudad de Panam +507 6662 4768 / +507 68604245 [email protected]

    ULTRASONIC TESTING IN THE UPPER

    CASE BELONGING TO THE TURBINE 1

    March 2015

  • TECHNICAL REPORT

    Ultrasonic testing in the crack

    located in the upper case of

    turbine 1 Rev: 00 March 2015 Page 2 of 13

    WDS INGENIERIA, S.A. Inspected by: Report by:

    Eng. Cuicas Wisthon Eng. Cuicas Wisthon

    Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares, Ciudad de Panam +507 6662 4768 / +507 68604245 [email protected]

    Panama, March 2015

    Gentlemen:

    CELSIA

    Attention. Eng. Dominguez Milagros.

    REF: Ultrasonic testing to upper case belonging to the turbine

    Cot C1503-023S

    Respected Engineer

    Attached Technical Report Ultrasonic inspection, by WDS Ingeniera, S.A.,

    Testing conducted in upper case belonging to turbine of CELSIA.

    This report contains observations and conclusions relating to the service.

    Best regards

    ENG. Daniel Rivero ASNT-TC-1A Level II PT, VT, MT.

    Level I UT, ECT AWS Member No 675950

  • TECHNICAL REPORT

    Ultrasonic testing in the crack

    located in the upper case of

    turbine 1 Rev: 00 March 2015 Page 3 of 13

    WDS INGENIERIA, S.A. Inspected by: Report by:

    Eng. Cuicas Wisthon Eng. Cuicas Wisthon

    Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares, Ciudad de Panam +507 6662 4768 / +507 68604245 [email protected]

    REPORT CONTENTS

    1. OBJECTIVE

    2. INSPECTION DATE, PERSONNEL AND EQUIPMENTS

    3. INPECTION RESULTS AND ANALYSIS

    4. ANNEXES

  • TECHNICAL REPORT

    Ultrasonic testing in the crack

    located in the upper case of

    turbine 1 Rev: 00 March 2015 Page 4 of 13

    WDS INGENIERIA, S.A. Inspected by: Report by:

    Eng. Cuicas Wisthon Eng. Cuicas Wisthon

    Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares, Ciudad de Panam +507 6662 4768 / +507 68604245 [email protected]

    1. OBJECTIVE

    Evaluate by ultrasonic testing (UT) in the crack located in the upper case

    of turbine 1

    2. DATE OF INSPECTION, PERSONNEL AND EQUIPMENT

    Inspection of the unions was held on February 25th 2015 in Colon, Panama

    The staff was involved for inspection:

    - Eng Cuicas Wisthon, ASNT-TC-1A Level II: VT, PT, MT, and UT.

    EQUIPMENT USED:

    - Ultrasound Equipment Olympus EPOCH LTX.

    - Calibration block IIW Type 1.

    - Digital Camera.

    - Coupling Gel.

    - Tape Measure.

  • TECHNICAL REPORT

    Ultrasonic testing in the crack

    located in the upper case of

    turbine 1 Rev: 00 March 2015 Page 5 of 13

    WDS INGENIERIA, S.A. Inspected by: Report by:

    Eng. Cuicas Wisthon Eng. Cuicas Wisthon

    Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares, Ciudad de Panam +507 6662 4768 / +507 68604245 [email protected]

    3. INSPECTION RESULTS, ANALYSIS AND RECOMMENDATIONS

    During the ultrasound inspection of the crack belonging to the upper

    case of the turbine 1, for the detection of the crack on the points UP-12,

    UP-13, UP-14, UP-15, UP-16, UP-17, UP-18, UP-19, UP-20, LEFT-1, LEFT-

    2, LEFT-3, LEFT-4, DOWN-15, DOWN-16, DOWN-17, DOWN-18, DOWN-

    19 and DOWN-20, the gain was needed to be increased in 25Db to

    manage to see the crack, otherwise it could have not been detected

    anything, which could means that the crack is extremely thin at these

    points, but due to the high gain it is difficult to know for sure.

  • TECHNICAL REPORT

    Ultrasonic testing in the crack

    located in the upper case of

    turbine 1 Rev: 00 March 2015 Page 6 of 13

    WDS INGENIERIA, S.A. Inspected by: Report by:

    Eng. Cuicas Wisthon Eng. Cuicas Wisthon

    Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares, Ciudad de Panam +507 6662 4768 / +507 68604245 [email protected]

    REINSPECTION REPORT ULTRASONIC FLAW DETECTOR

    EQUIPMENT USED

    Brand: Olympus Serial: SD010312 Model: EPOCH LTC

    Transducer: Sonatest Dimensions: 0.250 " Frecuency: 2.25 MHz

    Pattern calibration : ASME SECC V, ART 4 Pattern Reference: N / A Others:

    TECHNICAL PARAMETERS AND INSPECTION

    Technique: Defectology Range: 150 mm Reference level: 50 dB

    DAC calibration beam path: N / A Reference Reflector: Scanning Level (dB):

    Incident angle: 45 Beam exit: Normal and Tilt Coupling: Methylcellulose

    Delay Probe delay Velocity PCS DSS

    0,0 s 6,0 s 3280 m/s and 5800 m/s N/A N/A

    Defects determination %DAC Defect type

    Result

    Weld Stamping Sector Ubicac. Length Depth height 45 60 70 Acept Reject

    UP 1 39.42

    UP 2 39.51

    UP 3 38.41

    UP 4 37.32

    UP 5 38.01

    UP 6 35.85

    UP 7 34.26

    UP 8 33.54

    UP 9 34.26

    UP 10 35.20

    UP 11 36.33

    UP 12 33.94

    UP 13 38.21

    UP 14 41.40

    UP 15 43.28

    UP 16 45.02

    UP 17 39.69

    MADE BY REVIEWED BY APPROVED BY

    COMPANY

    SIGNATURE

    NAME ENG. Wisthon Cuicas Eng. Wisthon Cuicas Eng. Wisthon Cuicas

    DATE 01-30-2014 01-30-2014 01-30-2014

  • TECHNICAL REPORT

    Ultrasonic testing in the crack

    located in the upper case of

    turbine 1 Rev: 00 March 2015 Page 7 of 13

    WDS INGENIERIA, S.A. Inspected by: Report by:

    Eng. Cuicas Wisthon Eng. Cuicas Wisthon

    Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares, Ciudad de Panam +507 6662 4768 / +507 68604245 [email protected]

    REINSPECTION REPORT ULTRASONIC FLAW DETECTOR

    EQUIPMENT USED

    Brand: Olympus Serial: SD010312 Model: EPOCH LTC

    Transducer: Sonatest Dimensions: 0.250 " Frecuency: 2.25 MHz

    Pattern calibration : ASME SECC V, ART 4 Pattern Reference: N / A Others:

    TECHNICAL PARAMETERS AND INSPECTION

    Technique: Defectology Range: 150 mm Reference level: 50 dB

    DAC calibration beam path: N / A Reference Reflector: Scanning Level (dB):

    Incident angle: 45 Beam exit: Normal and Tilt Coupling: Methylcellulose

    Delay Probe delay Velocity PCS DSS

    0,0 s 6,0 s 3280 m/s and 5800 m/s N/A N/A

    Defects determination %DAC Defect type

    Result

    Weld Stamping Sector Ubicac. Length Depth height 45 60 70 Acept Reject

    UP 18 36.00

    UP 19 38.42

    UP 20 ---------

    DOWN 1 51.15

    DOWN 2 49.22

    DOWN 3 35.33

    DOWN 4 36.21

    DOWN 5 37.54

    DOWN 6 35.60

    DOWN 7 36.69

    DOWN 8 38.22

    DOWN 9 44.30

    DOWN 10 45.68

    DOWN 11 41.27

    DOWN 12 39.05

    DOWN 13 38.40

    DOWN 14 41.23

    DOWN 15 37.30

    MADE BY REVIEWED BY APPROVED BY

    COMPANY

    SIGNATURE

    NAME ENG. Wisthon Cuicas Eng. Wisthon Cuicas Eng. Wisthon Cuicas

  • TECHNICAL REPORT

    Ultrasonic testing in the crack

    located in the upper case of

    turbine 1 Rev: 00 March 2015 Page 8 of 13

    WDS INGENIERIA, S.A. Inspected by: Report by:

    Eng. Cuicas Wisthon Eng. Cuicas Wisthon

    Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares, Ciudad de Panam +507 6662 4768 / +507 68604245 [email protected]

    DATE 01-30-2014 01-30-2014 01-30-2014

    REINSPECTION REPORT ULTRASONIC FLAW DETECTOR

    EQUIPMENT USED

    Brand: Olympus Serial: SD010312 Model: EPOCH LTC

    Transducer: Sonatest Dimensions: 0.250 " Frecuency: 2.25 MHz

    Pattern calibration : ASME SECC V, ART 4 Pattern Reference: N / A Others:

    TECHNICAL PARAMETERS AND INSPECTION

    Technique: Defectology Range: 150 mm Reference level: 50 dB

    DAC calibration beam path: N / A Reference Reflector: Scanning Level (dB):

    Incident angle: 45 Beam exit: Normal and Tilt Coupling: Methylcellulose

    Delay Probe delay Velocity PCS DSS

    0,0 s 6,0 s 3280 m/s and 5800 m/s N/A N/A

    Defects determination %DAC Defect type

    Result

    Weld Stamping Sector Ubicac. Length Depth height 45 60 70 Acept Reject

    DOWN 16 34.52

    DOWN 17 43.38

    DOWN 18 40.96

    DOWN 19 42.31

    DOWN 20 46.27

    RIGHT 1 45.37

    RIGHT 2 44.50

    RIGHT 3 42.29

    RIGHT 4 43.37

    LEFT 1 39.80

    LEFT 2 41.22

    LEFT 3 40.36

    LEFT 4 39.38

    MADE BY REVIEWED BY APPROVED BY

    COMPANY

    SIGNATURE

  • TECHNICAL REPORT

    Ultrasonic testing in the crack

    located in the upper case of

    turbine 1 Rev: 00 March 2015 Page 9 of 13

    WDS INGENIERIA, S.A. Inspected by: Report by:

    Eng. Cuicas Wisthon Eng. Cuicas Wisthon

    Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares, Ciudad de Panam +507 6662 4768 / +507 68604245 [email protected]

    4. ANNEXES

    NAME ENG. Wisthon Cuicas Eng. Wisthon Cuicas Eng. Wisthon Cuicas

    DATE 01-30-2014 01-30-2014 01-30-2014

  • TECHNICAL REPORT

    Ultrasonic testing in the crack

    located in the upper case of

    turbine 1 Rev: 00 March 2015 Page 10 of 13

    WDS INGENIERIA, S.A. Inspected by: Report by:

    Eng. Cuicas Wisthon Eng. Cuicas Wisthon

    Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares, Ciudad de Panam +507 6662 4768 / +507 68604245 [email protected]

  • TECHNICAL REPORT

    Ultrasonic testing in the crack

    located in the upper case of

    turbine 1 Rev: 00 March 2015 Page 11 of 13

    WDS INGENIERIA, S.A. Inspected by: Report by:

    Eng. Cuicas Wisthon Eng. Cuicas Wisthon

    Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares, Ciudad de Panam +507 6662 4768 / +507 68604245 [email protected]

    PHOTOGRAPHIC RECORD

  • TECHNICAL REPORT

    Ultrasonic testing in the crack

    located in the upper case of

    turbine 1 Rev: 00 March 2015 Page 12 of 13

    WDS INGENIERIA, S.A. Inspected by: Report by:

    Eng. Cuicas Wisthon Eng. Cuicas Wisthon

    Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares, Ciudad de Panam +507 6662 4768 / +507 68604245 [email protected]

  • TECHNICAL REPORT

    Ultrasonic testing in the crack

    located in the upper case of

    turbine 1 Rev: 00 March 2015 Page 13 of 13

    WDS INGENIERIA, S.A. Inspected by: Report by:

    Eng. Cuicas Wisthon Eng. Cuicas Wisthon

    Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares, Ciudad de Panam +507 6662 4768 / +507 68604245 [email protected]