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iNEMI Roadmap Process & Industry Collaboration Projects to Close Roadmap Gaps Bill Bader, iNEMI CEO iMAPS Global Business Council 2012 Spring Conference Fort McDowell Renaissance Resort March 5, 2012

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Page 1: iNEMI Roadmap Process & Industry Collaboration Projects …thor.inemi.org/webdownload/Pres/IMAPS_GBC_2012/RM_iMAPS_GBC_… · –Multek –ITEQ –Nanya – ... (Lithography, Laser

iNEMI Roadmap Process & Industry

Collaboration Projects to Close

Roadmap Gaps

Bill Bader, iNEMI CEO

iMAPS Global Business Council

2012 Spring Conference

Fort McDowell Renaissance Resort

March 5, 2012

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1

• iNEMI Overview

• Members

• Organization

• 2011 Roadmap Process

• Projects and Initiatives

• Research Priorities

• Discussion

Agenda

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iNEMI Background

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Global Operations

3

• iNEMI is headquartered in Herndon, Virginia, USA.

• Started iNEMI China Collaboration in 2003.

• Opened an office in Shanghai and added a team member in Europe in 2007.

• Dr. Haley Fu is leading operations in Asia, based in Shanghai, China.

• Grace O’Malley is representing iNEMI in Europe from her base in Ireland.

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Introduction to iNEMI

4

International Electronics Manufacturing Initiative (iNEMI) is a non profit industry-led

consortium of around 100 global manufacturers, suppliers, industry associations and

consortia, government agencies and universities. Working on advancing manufacturing

technology since 1994.

Visit us at www.inemi.org.

5 Key Deliverables:

• Technology Roadmaps

• Collaborative Deployment

Projects

• Research Priorities Documents

• Proactive Forums

• Position Papers

4 Major Focuses:

• Environment

• Miniaturization

• Medical Electronics

• Alternative Energy

Mission: Forecast and Accelerate improvements in the Electronics

Manufacturing Industry for a Sustainable Future.

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Direct Roadmap Development

iNEMI Organization

Research Committee

Stimulate research to address gaps identified by

iNEMI roadmaps

Technical Committee

Develop & integrate

technology strategies & plans

Drive/coordinate all technical

activities

Board of Directors Set strategic objectives &

priorities

Ensure financial ethics &

responsibility

Product Needs

6 Product Emulator Groups

Technology Needs

21 Technology Working Groups

Focus Area Steering Committees

Drive progress on key

priorities

Ensure membership support

Direct Collaborative R&D

Regional Steering Committees

Help ensure that iNEMI

addresses member needs in

Europe & Asia

The Technical Plan & Gaps are Defined By:

8 Technology Integration Groups

Gap Analysis

Workshop Identified Gaps

Member Identified Needs

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Board of Directors

Directors

• Dr. Nasser Grayeli, Exec VP of TMG; Director of Corp Q & R, Intel– Chairman • Dr. Marc Benowitz, Director, Reliability & Eco-Env Eng, Alcatel-Lucent • Dr. B.J. Han, Executive VP & CTO, STATS/ChipPAC • Kevin Keller, Mfg R&D Manager, Delphi Electronics • Kim Hyland, Sr. Director of Mfg. Operations Eng., Cisco Systems • Dr. Sundar Kamath, Senior VP – Customer Eng & Technology, Sanmina-SCI • Dr. Jean-Luc Pelissier, CEO, CBA Group LLC • Rob Shaddock, CTO, Senior VP, Tyco Electronics • Michael Toben, Director, Pkg. & Finishing Technology, Dow Electronic Mtls • Barbara Reed; Senior VP; IBM Corporation

Ex-officio Members

• Bill Bader, CEO, iNEMI

• Dr. James Olthoff, Deputy Director, EEE Laboratory, NIST

• Dr. Robert Pfahl, VP of Global Operations, iNEMI • Dr. Jie Xue, Director, Cisco, Co-chair, iNEMI Technical Committee

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International Members Across The Total Supply Chain

Key Observations Since 1/1/2010

160% Growth in University/Research Institutes 60% Growth in Industry Members Overall Great Global Breadth Added Many Key Industry Segment Leaders

The International Membership Incorporated Location; Number of Members

INEMI Member Business Type North America

Asia Region

Europe Totals

OEM 14 2 2 18

ODM/EMS (inc. pkg. & test services) 4 7 11

Material Suppliers 8 15 10 33

Equipment Suppliers 7 2 2 11

Universities & Research Institutes 8 2 3 13

Organizations/consulting 9 1 2 12

Totals 50 29 19 98

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OEM/ODM/EMS Members

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Supplier Members

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Supplier Members – PWB Supply Chain

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Global Research Institutes & Universities

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iNEMI Areas of ―Critical Mass‖ • Leading OEMs

– IBM

– HP

– Dell

– Lenovo

– Intel

– Microsoft

– Delphi

– RIM

– Cisco

– Huawei

– Alcatel Lucent

– Juniper Networks

• Packaging Firms

– STATS ChipPAC

– Amkor

– ASE Group

• Laminate/substrate suppliers

– Ibiden

– Samsung Electro Mechanics Co

– NGK/NTK

– Rogers

– Doosan

– Multek

– ITEQ

– Nanya

– Shengyi Sci. Tech.

– Endicott Interconnect Tech.

– Elec & Eltek

– Dyconex

– AT&S

• ODM/EMS firms

– Celestica

– Quanta

– Sanmina SCI

– Plexus

– Flextronics

– Foxconn

• Test Firms

– Agilent

– Asset

– Corelis

– TRI

– Teradyne

• Chemical/Metals

- Dow -- NMC

- Henkel -- Heraeus

- Indium --Cookson

- Nihon Superior

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Highlights of iNEMI 2011 Year to Date • Added 12 new members in 2011 after 24 additions in 2010

• The 2011 iNEMI Technology Roadmap published, and RM webinars held on

3/29 with 284 registered attendees worldwide.

• The top 4 Packaging projects all completed Phase 1 and are now into

Phase 2 development.

• All critical Environmental projects are on track to schedule and

deliverables and we have 5 new environmental research proposals moving

forward.

• Executed a Medical Electronics Workshop.

– Three new medical electronics teams have been initiated, two more will follow

shortly.

• Held a workshop on MEMS.

• The 2011 Technical Plan & Research Priority Documents were published in

August 2011.

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Summary of iNEMI Benefits for Members • The iNEMI strength in technology roadmap development creates

clarity of industry gaps and needs.

• iNEMI membership and methodologies are very focused on

delivering results oriented collaborative R&D.

• We have growth in development projects, research projects, and

in membership.

• Organizations that get excellent ROI from iNEMI membership

commit their resources to multiple collaborative R&D projects.

• Opportunity to partner with key suppliers and technical peers.

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iNEMI Roadmap

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Some Definitions…

• TWG - Technical Working Group

– Develops the roadmap technology chapters

– Presently 21 groups

• TIG - Technology Integration Group

– Develops Technology Plans/ Identifies/Prioritizes Research Needs

• Identifies project priorities:

– Based on roadmap findings and gap analysis

• PEG – Product Emulator Group

– ―Virtual Product‖: future product attributes plus key cost and density drivers

• Portable / Consumer

• Office / Large Business Systems

• Netcom Systems

• Medical Products

• Automotive

• Aerospace & Defense

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Roadmap Development

Product Emulator Group Drivers TWGs

Med

ical P

rod

ucts

Au

tom

oti

ve

Defe

nse a

nd

Ae

rosp

ace

Semiconductor Technology

Design Technologies

Manufacturing Technologies

Comp./Subsyst. Technologies

Modeling, Thermal, etc.

Board Assy, Test, etc.

Packaging, Substrates, Displays, etc.

Product Sector Needs (PEGs) Vs. Technology Evolution (TWGs)

Business Processes

Prod Lifecycle Information Mgmt.

Po

rtab

le / C

on

su

mer

Off

ice / L

arg

e S

yste

ms

Netc

om

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2011 Roadmap Technology Working Groups (TWGs)

Organic PCB Board

Assembly Customer

RF Components &

Subsystems

Optoelectronics Large Area, Flexible Electronics

Energy Storage &

Conversion Systems

Modeling, Simulation,

and Design

Packaging &

Component

Substrates Semiconductor

Technology

Final

Assembly

Mass Storage (Magnetic & Optical)

Passive Components

Information

Management

Test, Inspection &

Measurement

Environmentally

Conscious

Electronics

Ceramic

Substrates

Thermal

Management

Connectors

MEMS/

Sensors

Red=Business Green=Engineering Light Blue=Manufacturing Blue=Component & Subsystem

Solid State Illumination

Photovoltaics

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Optoelectronics and

Optical Storage

Organic Printed

Circuit Boards

Magnetic and

Optical Storage

Supply Chain

Management

Semiconductors

iNEMI

Information

Management

TWG

iNEMI

Mass Data

Storage TWG

iNEMI / IPC / EIPC

/ TPCA

Organic PWB

TWG

iNEMI / ITRS /

MIG/PSMA

Packaging

TWG

iNEMI

Board

Assembly

TWG

Interconnect

Substrates—Ceramic

iNEMI Roadmap

iNEMI

Optoelectronics

TWG

Fourteen Contributing Organizations

19

iNEMI / MIG

/ ITRS

MEMS

TWG

iNEMI

Passives

TWG

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Statistics for the 2011 Roadmap • > 575 Participants

• > 310 Companies/organizations

• 18 Countries from 4 Continents

• 21 Technology Working Groups (TWGs)

• 6 Product Emulator Groups (PEGs)

• More than 7 Man-years of Labor Expended

• Over 1800 Pages of Information

• Roadmaps the needs for 2011-2021

• > 60 Research Needs Identified

• > 155 Technical Gaps Identified

Impact Roadmap used by industry to identify future market &

technology needs.

Used by government & research organizations to identify and fund new research initiatives to address industries needs.

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21 21

2013 Roadmap Schedule

• 3Q2011 - Recruit Product Sector Champions, teams and refine data

charts/begin 2013 Roadmap Newsletter & send 2011 PEG chapters

• 3/4Q11 - Product Sector Champions develop emulators

• March 1-2, 2012 PEG Workshop/TWG Kick-off APEX, San Diego, CA.

– Product Sector Tables Complete – PEG Chapter rough drafts written

• Q2 2 2012 Open Roadmap Workshops in US, Asia and Europe

• September 21, 2012 - Final chapters of roadmap due

• October 10, 2012 - Council of iNEMI Members briefing – WebEx session

• November 20, 2012 – Go to ―press‖

• December 5, 2012 – Ship free to members

• April 2013 – Global industry roadmap presentations via N.A./EU & Asian

webinars – Roadmap available for purchase by non members

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Projects and Initiatives

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2011 Technical Plan = Projects

2011

Technical

Plan Plus

Key

Workshops

Collaborative

R&D

Deployment

Projects

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Active Projects Board Assembly TIG

1. Characterization of Pb-Free Alloy Alternatives – Phase 2

2. Creep Corrosion – Phase 3

3. Pb-Free Early Failure

4. Surface Mount Assembly & Rework

Test TIG

5. Structural Test of External Memory Devices (Boundary Scan

Adoption, Phase 2)

6. BIST Program - BIST Use Case Investigation – Phase 2

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Active Projects

Environmentally Conscious Electronics TIG

7. Eco-Impact Evaluator for ICT Equipment – Phase 2

8. HFR-Free PCB Materials

9. Rare Earth Metals Assessment and Supply Chain Actions

Optoelectronics TIG

10. Connector Particle Thickness Investigation

Organic PCB TIG

11. BFR-Free High-Reliability PCB

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Active Projects Packaging TIG

12. Advanced Si-node Pb-free Underfill Reliability, Phase 1

13. Copper Wire Bonding Reliability, Phase 2

14. Wiring Density for Organic Packaging Substrates; Phase 2 in

Definition

15. Primary Factors in Component Warpage Phase 1

16. Warpage Qualification Criteria for Second Level Assembly –

Phase 2 in Definition

17. Pb-free Component & Board Finish Reliability

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Initiatives Under Development (1/2) Focus Area TIG Project / Initiative Title Chair

MEDICAL

ELECTRONICS

Medical

Electronics

01 - Medical Define

Requirements and Development

of Specifications for Reliability

of Implantable Products

Chairs: John McNulty, Exponent: &

Erik Jung, IZM – Sign Up Open

MEDICAL

ELECTRONICS

Medical

Electronics

02 - Medical Common

Specifications for Electronic

Components in Medical

Products

Chairs: Diganta Das, CALCE &

Peter Lampacher, Vibrant Med-El

Sign Up Open

MEDICAL

ELECTRONICS

Medical

Electronics

03 - Medical Drive progress in

medical supply chain alignment

and capabilities

Chairs: Alen Mayar, Kemet; & Ed

Suckow, Fairchild Semi

MEDICAL

ELECTRONICS

Medical

Electronics

04 - Medical Reliability

Performance Qualification

Methods for Portable Devices

Chairs: Jack Zhu, Boston Scientific

& Grady White, NIST

Sign Up Open

MEDICAL

ELECTRONICS

Medical

Electronics

06 - Medical MRI/X-ray and

Implantable Compatibility

Chairs: Bill Burdick, GE; iNEMI

Staff

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Initiatives Under Development (2/2) Focus Area TIG Project / Initiative Title Chair

MINIATURIZATION Board Assembly Counterfeit Electronic Components

Assessment

Chair: Colm Nolan IBM

Co Chair: Sally Arno Plexus

Sign Up Complete

MINIATURIZATION Test Structural Test of External Memory

- Extension

Chair: Phil Geiger, Dell

Co-chair: Steve Butkovich,

Cisco

MINIATURIZATION Test BIST "Use Case" Function

Classification Project (Phase 3) Chair: Zoe Conroy, Cisco

MINIATURIZATION Test Board Flexure Standardization -

White Paper

Chair: Jagadeesh

Radhakrishnan, Intel

MINIATURIZATION Member

Requested

Convergence of Safety

Requirements for Semiconductor

Packaging Equipment

Chair: Jeff Pettinato, Intel

MINIATURIZATION Packaging Package Warpage Qualification

Criteria – Phase 2 Chairs: iNEMI Staff, TBD

MINIATURIZATION Other

Update and simplify PCB UL

Certification testing requirements;

co chaired by UL and an iNEMI

member

Co-chairs: Greg Monty, UL; TBD

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Approach to Drive iNEMI Focus Areas

• Steering Committees in place in all four areas of focus.

• Each of these focused teams are represented by an

active Board of Director and Technical Committee

member - in addition to iNEMI senior staff.

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Miniaturization (Packaging)

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iNEMI Packaging Leadership Steering Committee

• BoD: Byung Joon Han – STATS ChipPAC

• Co-Chairs: Hamid Azimi – Intel; Jie Xue – Cisco

• Leader: Bob Pfahl – iNEMI

• John Savic – Cisco

• Mahadevan Iyer– Texas Instruments

• Charan Gurumurthy – Intel

• Jim Wilcox, IBM

• Sheldon Schwandt & Willie Henderson, RIM

• Bernd Appelt – ASE

• Lee Smith – Amkor

• IBIDEN

• NTK

• Rolf Aschenbrenner, Fraunhofer IZM

• Eric Beyne, imec

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STRATEGIC GAP ANALYSIS for Packaging from 2011 iNEMI Technical Plan

Package Scaling, Design, Architecture

1. Package Design Rule Scaling ------------------

2. IO Density to meet the Demand ---------------

3. Tolerance Control Spec Definition ------------

4. Vertical Interconnect Definition to support Scaling ------------------------------------------------

5. Novel Architecture to Support various Si Sizes --------------------------------------------------

6. Alternative architecture to C4 FLI --------------

Materials

• New Material to support tolerance spec ------

• Materials to support tight pitch VI --------------

• Material to Support High Current Density ----

• Material to support tighter Trace Pitch -------

Manufacturing

• Capability to manufacture multiple Substrate arch on same line -----------------------------------

• Supporting lower cost trend with increased complexity -------------------------------

2011 2013 2015 2017

Green = No Gap Issues or Resolved

Yellow = Known Gap Mitigation Techniques

Red = No Known Solution – Development Required

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Wiring Density for Organic Packaging

Substrates

Chair:

Jim Arnold, iNEMI;

Co-Chair:

Islam Salama, Intel

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Wiring Density for Organic Packaging Substrates

Co-Chair: Luis Rivera (Texas Instruments)

Co-Chair: Islam Salama (Intel)

Project Status: TC approved Nov 23 - 06 Dec – 21 Jan 2011 Open Enrollment

Objectives:

• To identify next generation packaging substrate technology that focuses on

the following prioritized aspects(technology elements) to achieve maximized

wiring density at minimal cost, including Material Set, Low Cost Patterning

(Lithography, Laser and Imprinting / Printing), Plating and Inspection and Test

Business Impact:

• Integration of available information on alternative approaches to meet

roadmap wiring density requirements opportunity to provide the most

accurate possible assessment.

• Opportunity for analysis and re-solution of interactions between different

technology elements, that might remain unaddressed without an integrated

approach

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Copper Wire Bonding Reliability

Chair:

Peng Su,

Cisco Systems

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Project Chair: Project Co-Chair:

Strategy Tactics Start: End:

Issues Graphics

Focus Area:

Mar-12 TIG:

Goal: Understand key issues and concerns regarding reliability of Cu wire bonding for semiconductors

Miniaturization

Packaging

Copper Wire Bonding Reliability – Phase 2

-- Peng Su, Cisco

Phase 2

1. Finalize DOE

2. Procure Materials

3. Package Assembly

4. Reliability Tests

5. Failure Analysis

6. Summary

• 2-phased project. The first phase will focus on collecting information from the industry regarding the key processing and reliability issues pertaining to Cu wire bonding. The second phase of the project will perform necessary experimental work in the areas as defined by Phase 1

• Copper bond wires are increasingly being used for a wide variety of components.

• Reliability needs to be collectively assessed by the industry in a quantitative manner.

• Standard reliability test methods and durations for Au wire device may not be sufficient for Cu

12-11 12-12

More information at: http://www.inemi.org/project-page/copper-wire-bonding-reliability

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Phase 2 Experiment Plan

Package Type Wire type Wire diameter EMC Surface finish

2 3 1 1 for Au,

2 for Cu 3 types

BGA

QFN

Au (control)

Bare Cu

Pd-coated Cu

0.8mil Material A

Material B

Material C

Electrolytic NiAu

(for Au as control)

ENEP

ENEPIG

Acceleration tests

– MSL3 260 C

– 5 Biased-HAST test (double standard test duration)

• 130 C/85RH

• 110 C/85RH

• 85 C/85RH

• 130 C/55RH

• 110 C/55RH

– HTS (175 C)

– AATC (-55-125 C, 2 cycles /hr)

Package & material variations

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Focus Area:

Mar-12 TIG:

Project Members

Packaging

Cu Wire Bonding Reliability - Phase 2

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Advanced Si-node Pb-free Underfill

Reliability, Phase 1

Chair: Robert Carson, Cisco

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Strategy Issues Graphics

Project Lead:

Project Co-Lead:

Tactics Milestones and/or Deliverables Plan Actual

Focus Area:

Mar-12 TIG:

Goal: Establish repeatable and correlated measurement methods to evaluate the reliability of short cycle heating

and cooling around Tj associated with the power cycles used in advanced Si-node flip chip packages.

• 3-phased project. The first phase will focus on

determining what relevant work has been

performed and where gaps may exist between

environmental testing routines and the working

environment(s) for high duty cycle flip chip BGA’s

that may impact long-term reliability, and design

the experiments for the 2nd phase.

• Advanced Si nodes (40nm and below) run at increasingly higher Tj. As Tj approaches the underfill Tg, flip chip stress distribution changes radically

• At temperatures between Underfill Tg and Substrate Tg all Si/substrate CTE mismatch and warpage stress is carried through the bump structure and potentially fragile silicon ELK layers.

Robert Carson, Cisco Systems, Inc.

TBD

Phase 1: Literature Review and Test Development

• Existing Literature and data Review

• Test Vehicle Design

• Experimental Thermal Mechanical Test Design

• White paper

• Phase 2 planning

Phase 2: Testing

Phase 3: Additional Work

Miniaturization

Packaging

Advanced Si-node Underfill Reliability Project

Project Launch Date

Literature review

White paper

Plan DoE for phase 2

Phase 2 open for sign up

May-12

Apr-12

Mar-12

Dec-11

Oct-11

40

More information at: http://www.inemi.org/project-page/advanced-si-node-pb-free-underfill-reliability

Tg<Tj

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Project members Advanced Si-node Underfill Reliability Phase 1

•Cisco

•IBM

•HP

•Namics

•Henkel

•StatsChip PAC

•Amkor

•ASE

•DfR Solutions

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Package Warpage Qualification

Criteria for Second Level Assembly –

Phase 1

Chair:

Wei Keat Loh, Intel;

Co-chair:

Robert Carson, Cisco Systems

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Project Chair: Project Co-Chair:

Strategy Tactics Start: End:

Issues Graphics

Focus Area:

Mar-12 TIG:

Goal: Identify primary factors that can contribute to the warpage performance for selected components during typical SMT processes

Miniaturization

Packaging

Package Warpage Qualification Criteria for

Second Level Assembly – Phase 1

Robert Carson, Cisco Systems Wei Keat Loh, Intel

• Identify & assess applicability of existing standards and test methods

• Develop methodology and format for criteria e.g. sample size, preconditioning, variations of material and processes

• Prepare plan for Phase 2

• Phase 1: Establish technical gap assessment to define improved warpage qualification criteria

• Phase 2: Demonstrate the improved warpage qualification framework

• Phase 3: Extend the applicability of warpage qualification to emerging technologies e.g. Package on Package BGA packages; TSV with BGA packages, Embedded chip BGAs

• Current qualification criteria and standards are not adequate to predict good yield results at 1st and 2nd level HVM assembly

• Measurement methods (dimensional and test) not common nor up-to-date

12-10 10-11

Package ShapesPlanar

Saddle /Complex

Convex ½ Pipe Concave ½ Pipe

DomeBowl

Saddle /Complex

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Focus Area:

Mar-12 TIG:

Project Members

Energy & Environment

Packaging

Package Warpage Qualification Criteria for

Second Level Assembly – Phase 1

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Examples of Additional iNEMI

projects

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Project Chair: Project Co-Chair:

Strategy Tactics Start: End:

Issues Graphics

Focus Area:

Mar-12 TIG:

Goal: To collect the environmental pollution related creep corrosion failures from the global electronics industry

Miniaturization

Board Assembly

Creep Corrosion – Phase 3

Mason Hu, Cisco; Simon Lee, Dow Xiaodong Jiang, Alcatel-Lucent

• Due to RoHS transition, the SnPb based PWB finish will move to Pb-free compatible finishes

• Corrosion of electronics in many areas in Asia

• However, there is very little agreement on the test methods and conditions

• This project seeks to establish a standard test methodology to facilitate further investigation of this problem.

• Survey of the occurrence of creep corrosion in the industry

• Inclusive of global applications

• Investigation of environmental conditions related to creep corrosion (temperature, relative humidity, atmospheric concentration of sulfide)

• Investigation of the surface finishes related to creep corrosion

• Investigation of manufacturing factors related to the incidence of creep corrosion (e.g. flux, processing, operations)

• Due to RoHS transition, the SnPb based PWB finish will move to Pb-free compatible finishes

• Corrosion of electronics in many areas in Asia

• However, there is very little agreement on the test methods and conditions

• This project seeks to establish a standard test methodology to facilitate further investigation of this problem

4-11 3-12

46

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Miniaturization

Board Assembly

Creep Corrosion Phase 3

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Project Chair: Project Co-Chair:

Strategy Tactics Start: End:

Issues Graphics

Focus Area:

Mar-12 TIG:

Goal: Perform accelerated thermal cycle experiments on new Pb-free alloys

Miniaturization

Board Assembly

Characterization of Pb-Free Alloy Alternatives

Stephen Tisdale, Intel Greg Henshall, HP

• Make Pb-free alloy choice easier to manage

• Reduce the complexity in selecting Pb-free alloys

• Develop a set of material test requirements for new Pb-free solder alloys.

• Work with IPC and the IPC Solder Products Value Council to establish standard test methods

• Identify test methods to reduce impact on manufacturing

• Provide thermal cycle reliability data on a variety of commercially and scientifically important alloys

• Provide data from which thermal fatigue acceleration models can be derived for a range of alloy

• Validate the impact of Ag concentration in the range of 0 to 4% on thermal fatigue resistance

• Evaluate the impact of commercially common dopants

• Assess how alloy composition affects the acceleration behavior

• Provide basic thermal fatigue data for several of the most common alternate alloys

• Pprovide an opportunity to assess the performance of 16 New Pb Free Alloys

• The increasing number of Pb-free alloys provides opportunities to address shortcomings of near-eutectic SAC alloys, such as:

– Poor mechanical shock performance

– Alloy cost

– Copper dissolution

– Poor mechanical behavior of joints in bending

08-09 Q1 12

48

Temperature ( C) 270

235300

285215

225

Current HP

Pb-Free

Wave Process

Window

Margin

Margin

Process Failure

Process Failure

Points of process failure

Process Success Metric

Risk of

thermal

damage

issues

Risk of

unnecessary

rework

Example of

risky alloy

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18 companies; 53 individuals Solder alloy suppliers, component suppliers, EMS providers, OEMs

Miniaturization

Board Assembly

Characterization of Pb-Free Alloy Alternatives

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2011 Research Priorities

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2011 Research Priorities

2011

Research

Priorities

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The Research Committee

Alan Rae, TPF Enterprises Chair

Bob Pfahl, iNEMI Secretary

Carol Handwerker , Purdue Co-Chair

Charles Richardson, iNEMI Ex-Officio

Barbara Goldstein, NIST Member

Lili Deligianni, IBM Member

D.H.R. Sarma, Delphi Member

Jie Xue, Cisco Member

Ravi Mahajan, Intel Member

Voya Markovich, EIT Member

Bob Hilty, Tyco Member

Rolf Aschenbrenner, IZM Member

Rao Tummala, GIT Member

Haley Fu, iNEMI Ex-Officio

Grace O’Malley, iNEMI Ex-Officio

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2011 Research Agenda Process

• Step 1:

– Traditional Process of Technology Chapters Accountable for identifying Research Needs.

– Extraction of those needs by the iNEMI Research Committee.

– Utilize focused workshops to further identify needs: 1. Electronics and Medical Packaging WS – Berlin Oct 2010

2. Environmental Research Stakeholders – Vienna Nov 2010

3. Alternative Energy WS – Santa Clara – Oct 2010

4. Environmental Leaders WS – Phoenix – Feb 2011

5. Medical Electronics WS – Santa Clara – May 2011

6. MEM’s WS – Brighton England – Sept 2011

• Step 2:

– Roll up all inputs and prioritize critical needs

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Step 3: Group & Prioritize Similar Needs

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Step 4 ; Create Research Proposals;

Environmental Examples

1. Establishing Shared, peer reviewed, data bases (Elsa Olivetti; MIT)

2. Simplified LCA For Key Product Segments

3. Simplified LCA For Electronic Materials (Carol Handwerker; Purdue)

4. Developing Sample Business Cases on Sustainability

5. Improved Knowledge of User Behavior

6. Eco-Reliability (Nils Nissen; IZM, Colin Fitzpatrick; Limerick University)

7. Environmental Evaluation of alternative biopolymers (Nils Nissen; IZM)

8. White List of Acceptable Polymeric Materials

9. Material Hazard Informatics (Julie Schoenung; University of California Davis)

Expect additional proposals in the next few months - One at RIT on Eco Design and one at IMEC on halogen free molding compounds in process

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• Through Webinars Starting in 1H 2012

• Predefined targeted industry and Research Institute

partners

• Include the game plan for Public and Private Funding

• Submit proposals to public funding agencies for

approval.

• Determine priority and support levels for iNEMI industry

membership funding support

Step 5; Present Proposals to iNEMI Membership; Create

Academic & Industry Partnerships

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Summary and Closure

• iNEMI has delivered 9 Editions of the Industries broadest

set of Technology Roadmaps.

• Content is derived from a global set of inputs from the

experts around the world

• The critical outputs include gap identification that lead

to:

– Effective Results Oriented Collaborative Projects on

Critical Pre Competitive Challenges where Supply

Chain Partnership is Needed.

– And the identification of longer team research needs

and a process to drive integrated teams on the highest

priorities.

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We Encourage You to:

• Participate in 2013 Roadmap Development

• Get Involved in iNEMI Projects and Initiatives.

And I Thank You for Your Attention!!