industry 4.0 @ rtp2 - semi.org · trigger peak of inflated expectations trough of disillusionment...

INDUSTRY 4.0 @ RTP2

Source slide: G3/PJ-CI4

Automotive Electronics | RtP2/OFE-PT | 08.12.2016

© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.3

RtP2 Plant Presentation | Bosch Markets & Figures*

Americas

Asia Pacific

Bosch Group

overall

Europe 53 % Share of Sales

237 000 Associates

162 Manufacturing Sites

73,1 billion EUR Sales

390 000 Associates


19 % Share of Sales

43 000 Associates


28 % Share of Sales

110 000 Associates


* Status 12.16

Research & Development

59.000 Researchers & Developers

22 Patents / Day

30 billion EUR in the past 6 years



RtP2 Plant Presentation | Bosch Business Sectors

Bosch Group

Industrial

Technology

(BBI) Mobile

applications

Factory automation &

machineryRenewable energy

Mobility

Solutions

(BBM)Powertrain systems Safety systems Comfort systems

Energy and

Building

Technology

(BBE) Security & safety Communications

Consumer

Goods

(BBG) Power tools, measuring tools

Garden toolsHouseholdappliances

Sensors &smart home

Decentralized energy

management

Heating, ventilation,

climate control

Packaging technology

40%

Share of

Sales

60%

Share of

Sales

RtP2 Plant Presentation | Strategy



[UAES]

[CljP]

[RtP2]

[AdP]

[JuP]

[RBHH]

[RBAC]

We are a ramp-up plant for

complex products with a high

degree of innovation driven by

the global megatrends

Ramp-up

We shape the innovation and

industrializiation of optic-, power

electronic-, radar-, mold- and

ceramic- products

Collaboration Predevelopement

We achieve competitive

advantages for our customers

through innovative solutions

Simultaneous Engineering

We are specialists in the field

of test engineering and offer

our services to internal and

external customers

Testing

We are an international lead

plant that offers competitive

localization concepts and leads

the international value streams

Lead Plant and IPN

We are the preferred partner in

the multimarket field and for

start-up units

Multimarket

Rapid development of the connection of people and things


Industry 4.0 @ Bosch

Automotive Electronics | RtP2/PJ-I4.0 | 08.12.2016


Important changes in recent years

CPU is

available cheap

and unlimited

Low

priced

sensorsavailable

Data mining:

Analyse big

data close to

real-time

Increase in

soft-/hardware

usability

Worldwide

GPS localization

is possible

Performance

advantages by

decentralized

networking

Internetis available

worldwide

Storageis available

cheap and

unlimited


Internet of things


Fusion of the physical world of production with the virtual world of information technology and the internet.

Humans, machines, objects and systems are connected via ICT and the internet and communicate in a dynamic, real time optimised and self-organisedway.

In these intelligent production systems, all instancesof the added value chain from the supplier over logistics to the customer are connected across the company.

The industrial production can implement individualized customer requests on the well-known high-quality level, while reaching higher flexibility and robustness as well as optimal resource allocation.




Industry 4.0 – definition

ICT = Information and communication technology


Industry 4.0: the next industrial revolution


Features of Industry 4.0


Ind

ustr

y 4

.0 I

nn

ova

tio

n le

ve

l

2013 2014 2015 2016 2017 2018 2019 2020

1) Pilot projects

2) Value streams

3) IPNs

Implementation roadmap

IPN = International Production Network





Industry 4.0 – more than a hype?

Innovation

Trigger

Peak of

Inflated

Expectations

Trough of

Disillusionment

Slope of

Enlightenment

Plateau of

Productivity

Exp

ecta

tio

ns

Time

I4.0

worldwide

IoT / I4.0 in Germany

Source: Gartner's 2014 Hype Cycle for Emerging Technologies, August 2014


Industry 4.0 @ RtP2



Features @ RtP2

logistics

machine

manuf. control

maintenance

human

RFID transport kanban

VS: power electronicseKanban

VS: steering (with RBHH)

mobile particle counting unit

VS: all

sensor applications

VS: various

maintenance support system

VS: radar/video

local positioning system

VS: power electronics

statistical process management

VS: radar/video

RFID WT-tracking


project „TANGO“

VS: only project status

RFID production kanban


big data projects

VS: radar & molden

AutoBod


VS: value stream

live supermarket visualization


automatic production assistant (APAS)

VS: radar/video

Industry 4.0 @ RtP2



Features @ RtP2

logistics

machine

manuf. control

maintenance

human

RFID transport kanban


project „TANGO“

VS: only project status

RFID production kanban


VS: value stream

AutoBod

VS: power electronics live supermarket visualization


RFID solutions

• RFID transport Kanban

plant internal replenishment based on

SAP transport Kanban cycle

• eKanban

plant2plant or plant2supplier

replenishment based on Kanban principle

• RFID production Kanban

SAP accounting 10-digit via RFID

live supermarket visualization

• visualization of supermarket stock

including min/max values

AutoBod

• automated production supply of lines with

trollies

• PoC in 2017, starting in February

project “TANGO”

• combination of indoor navigation with

RFID generated replenishment

eKanban

VS: steering (with RBHH)

overview

Industry 4.0 @ RtP2



Features @ RtP2

logistics

machine

manuf. control

maintenance

human

mobile production assistant (APAS)

• automated replenishment by robotics

>> movie

sensor applications

• loose screw detection by checking the

vibration monitoring within the vibration testing

• OOE (objective optical endtest) time savings

by checking the threshold of the fixing vibration

to get images for the optical inspection

>> detail slide

• monitoring screwing station by checking if the

screwdriver pressure is to hard

monitoring low temperature cube by checking

the temperature and the humidity

simultaneously to prevent ice building within

the cooling down process to -40°C

predictive maintenance before defrosting the

machine


• monitoring of material due to technical

cleanliness

VS: value stream


VS: all

sensor applications

VS: various

automatic production assistant (APAS)

VS: radar/video

overview

movies/APAS.mp4

Industry 4.0 @ RtP2



Features @ RtP2

logistics

machine

manuf. control

maintenance

human RFID WT-tracking


statistical process management (SPM) + connected value stream (CVS)

• CVS: central, connected and standardized data location for analysis (big data cloud)

• SPM today: predictive warning system (monitoring master devices to get information when a process or machine is

getting worse) + root cause analysis of the FOR (fall out rate) >> detail slide

• SPM tomorrow: predictive warning system for series production

RFID WT-tracking / MCDS (mobile connected diagnostic system)

• identifying line bottlenecks by using RFID technology on workpiece carrier

big data projects

• data correlation to reduce internal defect costs

statistical process management

VS: radar/video

big data projects

VS: radar & molden

VS: value stream

overview

Industry 4.0 @ RtP2



Features @ RtP2

logistics

machine

manuf. control

maintenance

human

maintenance support system (MSS)

• IT system to support the operator and the

maintenance engineer

• interface to MES and SAP

• key features:

• maintenance processing: with/without

SAP planned/unplanned

• maintenance guidance: situational

• spare part management: mobile

• remote Function: internal/ external

• documents system: paperless

• pictures & videos: recording and

replay

• autonomous maintenance

>> movie (explanation)

maintenance support system

VS: radar/video

VS: value stream

overview

no MSS

MSS

movies/MSS_03.mp4

Industry 4.0 @ RtP2



Features @ RtP2

logistics

machine

manuf. control

maintenance

human

local positioning system


local positioning system (LPS)

• interactive paperless operator guidance

based on progress of operator

• qualification system for new operators

• linkage of human and tools to machine

• tool positioning control

• simplified process description:

a) ultrasonic detectors detect sensors

at the gloves or the machine

b) if correct position, next step will be

showed by a monitor

VS: value stream

overview

Industry 4.0 @ RtP2

Automotive Electronics | G3/PJ-CI4 | 08.12.2016


The internet of things (IoT) and I4.0

will play a key role in industry

The connection of machines,

sensors, software and services

enable new business models in

industry

traceable supply chain across

corporate boundaries

cross-functional data mining

automation of monotonous jobs

simplified visualizations

etc.

Invented for Life

The IoT together with Industry 4.0

will make life easier

Conclusion / Wrap-up

industry 4.0 @ rtp2 - semi.org · trigger peak of inflated expectations trough of disillusionment...

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