industry 4.0 - from vision to reality. - gts-net.dk · 2019-09-20 · 1 bmw group –a brief...

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INDUSTRY 4.0 - FROM VISION TO REALITY. ANDREAS KLUGESCHEID HEAD STEERING GOVERNMENTAL AFFAIRS, EXTERNAL RELATIONS AND SUSTAINABILITY COMMUNICATION BMW GROUP November 17, 2015

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Page 1: INDUSTRY 4.0 - FROM VISION TO REALITY. - GTS-net.dk · 2019-09-20 · 1 BMW Group –a brief Profile. 2 Digitalization –a Megatrend for Product. 3 Industry 4.0 –the Evolution

INDUSTRY 4.0 - FROM VISION TO REALITY.

ANDREAS KLUGESCHEIDHEAD STEERING GOVERNMENTAL AFFAIRS, EXTERNAL RELATIONS AND SUSTAINABILITY COMMUNICATIONBMW GROUP

November 17, 2015

Page 2: INDUSTRY 4.0 - FROM VISION TO REALITY. - GTS-net.dk · 2019-09-20 · 1 BMW Group –a brief Profile. 2 Digitalization –a Megatrend for Product. 3 Industry 4.0 –the Evolution

BMW GROUP.AGENDA.

1 BMW Group – a brief Profile.

2 Digitalization – a Megatrend for Product.

3 Industry 4.0 – the Evolution of Automated Production.

Page 2

Page 3: INDUSTRY 4.0 - FROM VISION TO REALITY. - GTS-net.dk · 2019-09-20 · 1 BMW Group –a brief Profile. 2 Digitalization –a Megatrend for Product. 3 Industry 4.0 –the Evolution

BMW GROUP.BUSINESS ACTIVITIES IN AROUND 140 COUNTRIES.

1916

1923

1928

Page 3

2015

Page 4: INDUSTRY 4.0 - FROM VISION TO REALITY. - GTS-net.dk · 2019-09-20 · 1 BMW Group –a brief Profile. 2 Digitalization –a Megatrend for Product. 3 Industry 4.0 –the Evolution

The pinnacle of

automobile luxury

Page 4

BMW GROUP.THREE STRONG PREMIUM BRANDS.

The world’s most exciting

premium small car brand

Sheer driving

pleasure

Page 5: INDUSTRY 4.0 - FROM VISION TO REALITY. - GTS-net.dk · 2019-09-20 · 1 BMW Group –a brief Profile. 2 Digitalization –a Megatrend for Product. 3 Industry 4.0 –the Evolution

ENVISIONING THE FUTURE: GLOBAL R&D.BRINGING OUR VEHICLES TO LIFE: MANUFACTURING AND ASSEMBLY.

Production Contract Manufacturing

Moses Lake

Spartanburg X3, X4, X5, X6

Hams Hall Motors

Oxford MINI

Swindon ComponentsGoodwood Rolls-Royce

Manaus BMW Motorcycles

Berlin BMW Motorcycles

Dingolfing 3, 4, 5, 6, 7 Series

Eisenach ComponentsLandshut Components

Leipzig BMW i3, i8, 1, 2 Series, X1

Munich 3, 4 Series Regensburg 1, 2, 3, 4 Series, Z4

Wackersdorf Components

Rosslyn 3 Series

Cairo

Steyr Motors

Graz MINI Countryman

Kaliningrad

Chennai

Jakarta

Kulim

Rayong

Shenyang 3, 5 Series, X1, Motors

Woodcliff Lake

DevelopmentTokyo

Development

Mountain View

Technology Office

Newbury Park

Designworks

Oxnard

Engineering and

Emissions Test Center

R&D

Beijing

Development

Shanghai

Designworks

Munich

BMW Car IT

BMW Group Research and Innovation Center (FIZ)

BMW Group Research and Technology

Landshut

BMW Innovation and Technology Center

Steyr

BMW Development Center for Diesel MotorsVDL Nedcar, NL, MINI

Araquari 3 Series

(2015: 1 Series, X1, X3, MINI Countryman)

Page 6: INDUSTRY 4.0 - FROM VISION TO REALITY. - GTS-net.dk · 2019-09-20 · 1 BMW Group –a brief Profile. 2 Digitalization –a Megatrend for Product. 3 Industry 4.0 –the Evolution

Page 6

RESULTS OF STRATEGY NUMBER ONE IN ACTION: CONSISTENT GROWTH.

2008 2009 2010 2011 2012

BMW Group Sales development[in units]

2013

1,812 mill.

302,183

4,063

+ 7.9 %

Sales 2014

1.435.8761.286.310

1.461.166

1.668.982

1.845.1861.963.798

2.117.965

2014

Page 7: INDUSTRY 4.0 - FROM VISION TO REALITY. - GTS-net.dk · 2019-09-20 · 1 BMW Group –a brief Profile. 2 Digitalization –a Megatrend for Product. 3 Industry 4.0 –the Evolution

BMW GROUP.AGENDA.

1 BMW Group – a brief Profile.

2 Digitalization – a Megatrend for Product.

3 Industry 4.0 – the Evolution of Automated Production.

Page 7

Page 8: INDUSTRY 4.0 - FROM VISION TO REALITY. - GTS-net.dk · 2019-09-20 · 1 BMW Group –a brief Profile. 2 Digitalization –a Megatrend for Product. 3 Industry 4.0 –the Evolution

St Peter’s Square, Rome, 2013

Page 8

MEGATREND: SMARTPHONES AND TABLETS.LIFE WOULD BE UNIMAGINABLE WITHOUT THEM.

St Peter’s Square, Rome, 2005

Page 9: INDUSTRY 4.0 - FROM VISION TO REALITY. - GTS-net.dk · 2019-09-20 · 1 BMW Group –a brief Profile. 2 Digitalization –a Megatrend for Product. 3 Industry 4.0 –the Evolution

Page 9

BMW GROUP.GREATER VEHICLE COMPLEXITY. CARS JOIN THE INTERNET OF THINGS.

Alternative drive systems, charging, mobility habits, highly automated

driving, Big Data

Smartphone and the WWW

Navigation, telecommunications and integration of CE

Safety

Comfort and entertainment

Vehicleuntil 1970

until 1985

until 1995

until 2003

2025 ??

until 2012

Page 10: INDUSTRY 4.0 - FROM VISION TO REALITY. - GTS-net.dk · 2019-09-20 · 1 BMW Group –a brief Profile. 2 Digitalization –a Megatrend for Product. 3 Industry 4.0 –the Evolution

BMW GROUP.NEW BMW 7 SERIES INCORPORATES COMPLEX INNOVATIONS.

page 10

Page 11: INDUSTRY 4.0 - FROM VISION TO REALITY. - GTS-net.dk · 2019-09-20 · 1 BMW Group –a brief Profile. 2 Digitalization –a Megatrend for Product. 3 Industry 4.0 –the Evolution

BMW GROUP.AGENDA.

1 BMW Group – a brief Profile.

2 Digitalization – a Megatrend for Product.

3 Industry 4.0 – the Evolution of Automated Production.

Page 11

Page 12: INDUSTRY 4.0 - FROM VISION TO REALITY. - GTS-net.dk · 2019-09-20 · 1 BMW Group –a brief Profile. 2 Digitalization –a Megatrend for Product. 3 Industry 4.0 –the Evolution

INDUSTRY 4.0 IS A GERMAN INITIATIVE.TECHNOLOGICAL TRENDS TAKE EFFECT GLOBALLY.

„INDUSTRIAL INTERNET“ – USA.

• Industry is the driver of best

practices and standardization.

• Focus: Production, Product

and Services.

Technological trends such as machine learning, advanced robotics, big data, internet of things und machine-to-machine

communication are promoted internationally by the terms „Industry 4.0“, „Industrial Internet“ and „Made in China 2025“.

„INDUSTRY 4.0“ – GERMANY.

• Politics and sciences are the

drivers. Industry 4.0 is part of the

“Digital Agenda“ of the Federal

Government.

• Focus: Production.

Page 12

„Made in China 2025“ – CHINA.

• Government is the driver of the

digitalization.

• Focus: Production, Product and

Services.

US: 1065 DE: 441

CN: 2541

1Anzahl Patentanmeldungen in relevanten Technologien 2013

1Fraunhofer IAO: Analysis of Chinese patent activities.

1. Industrial

Revolution

2. Industrial

Revolution

3. Industrial

Revolution

Usage of

electronics andIT for a (further)

automatization.

Implementation of thefirst PLC

Introduction of

mass productionbased on the

division of labor

and with the aidof electrical

energy.

Invention of theAssembly Line

4. Industrial

Revolution?

1870 1970 heute

Intelligent

networking ofpeople, products

and equipment in

production.

Internet of Things and Services

Introduction of

steam-driven

mechanicalproduction

plants.

Invention of theSteam Engine

1750

Page 13: INDUSTRY 4.0 - FROM VISION TO REALITY. - GTS-net.dk · 2019-09-20 · 1 BMW Group –a brief Profile. 2 Digitalization –a Megatrend for Product. 3 Industry 4.0 –the Evolution

page 13

BMW GROUP.DIGITALIZATION TODAY.

Context-sensitive

assistance systems.

Smart logistics.

Innovative

robotic systems.

Simulations and the

digitization of plants.

Advanced analytics.Planning and control

systems.

Page 14: INDUSTRY 4.0 - FROM VISION TO REALITY. - GTS-net.dk · 2019-09-20 · 1 BMW Group –a brief Profile. 2 Digitalization –a Megatrend for Product. 3 Industry 4.0 –the Evolution

page 14

BMW GROUP.CONTEXT-SENSITIVE ASSISTANCE SYSTEMS SUPPORT WORKERS.

BMW Group

Plant Munich.

Smart devices.

Context-sensitive

assistance systems.

Page 15: INDUSTRY 4.0 - FROM VISION TO REALITY. - GTS-net.dk · 2019-09-20 · 1 BMW Group –a brief Profile. 2 Digitalization –a Megatrend for Product. 3 Industry 4.0 –the Evolution

BMW GROUP.COOPERATIVE LIGHTWEIGHT CONSTRUCTION ROBOTS PERFORM PHYSICALLY DEMANDING TASKS.

page 15

BMW Group

Plant Dingolfing.

Fitting door insulation.

Innovative robotic

systems.

Page 16: INDUSTRY 4.0 - FROM VISION TO REALITY. - GTS-net.dk · 2019-09-20 · 1 BMW Group –a brief Profile. 2 Digitalization –a Megatrend for Product. 3 Industry 4.0 –the Evolution

BMW GROUP.INTERMESHING OF REAL AND DIGITAL WORLDS FACILITATES PLANNING OF ROBUST PRODUCTION LAUNCHES.

page 16

BMW Group

Plant Goodwood.

Digitalization of assembly.

Simulations and the

digitization of plants.

Page 17: INDUSTRY 4.0 - FROM VISION TO REALITY. - GTS-net.dk · 2019-09-20 · 1 BMW Group –a brief Profile. 2 Digitalization –a Megatrend for Product. 3 Industry 4.0 –the Evolution

page 17

BMW GROUP.AUTOMATED DATA ANALYSIS ENHANCES EFFICIENCY AND REDUCES ERRORS.

Record data.Robust standard process.

Structure data.Analyse data.

Improve process.Draw up measures.

Visualize data.Obtain insights.

BMW Group

international plants.

Analysis of screwing process.

Advanced analytics.

Page 18: INDUSTRY 4.0 - FROM VISION TO REALITY. - GTS-net.dk · 2019-09-20 · 1 BMW Group –a brief Profile. 2 Digitalization –a Megatrend for Product. 3 Industry 4.0 –the Evolution

BMW GROUP.BIG DATA TECHNOLOGIES INCREASE TRANSPARENCY IN THE INTERNATIONAL SUPPLY NETWORK.

High-performance database

Global

transparency.

Continuous

tracking.

Real-time

alerts.

Spontaneous

decision.

Foreign plantSuppliers Packers Transport

BMW Group

Overseas supply network.

Smart logistics.

Page 19: INDUSTRY 4.0 - FROM VISION TO REALITY. - GTS-net.dk · 2019-09-20 · 1 BMW Group –a brief Profile. 2 Digitalization –a Megatrend for Product. 3 Industry 4.0 –the Evolution

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BMW GROUP.SMALL-SERIES COMPONENTS ARE ALREADY BEING PRODUCED BY INNOVATIVE 3D PRINTING.

Water pump wheel, created by additive production. (Aluminum alloy, used in DTM cars.)

From development prototype… …to small-series component.

Prototypes for construction of concept vehicles. (Clockwise from top left: Hose connector, air outlet, two-part sealing component, rear axle

transmission case)

Page 20: INDUSTRY 4.0 - FROM VISION TO REALITY. - GTS-net.dk · 2019-09-20 · 1 BMW Group –a brief Profile. 2 Digitalization –a Megatrend for Product. 3 Industry 4.0 –the Evolution

page 20

BMW GROUP.HUMANS AS THE KEY CREATORS AND ENABLERS OF PRODUCTION PROCESSES.

Page 21: INDUSTRY 4.0 - FROM VISION TO REALITY. - GTS-net.dk · 2019-09-20 · 1 BMW Group –a brief Profile. 2 Digitalization –a Megatrend for Product. 3 Industry 4.0 –the Evolution

BMW GROUP.AFTER 100 YEARS OF INNOVATION AND PROGRESS THE NEXT “DIGITIZED” 100 YEARS ARE COMING AND WE WILL SHAPE THE FUTURE – TOGETHER.

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2015“The Future is not ours to see – but it is ours to create it.”

CompetenceResilience Production System Process Excellence

DisruptionImprovement

UsabilityLow-Cost

Open Interfaces

PartnershipInnovation

Intuitiveness Human-Machine-Interaction

Multidisciplinarity

Standards

Page 22: INDUSTRY 4.0 - FROM VISION TO REALITY. - GTS-net.dk · 2019-09-20 · 1 BMW Group –a brief Profile. 2 Digitalization –a Megatrend for Product. 3 Industry 4.0 –the Evolution

BMW GROUP.THE FUTURE IS NOT OURS TO SEE – BUT IT IS OURS TO CREATE IT.THANK YOU FOR YOUR ATTENTION.

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