industry 4.0 - from vision to reality. - gts-net.dk · 2019-09-20 · 1 bmw group –a brief...
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INDUSTRY 4.0 - FROM VISION TO REALITY.
ANDREAS KLUGESCHEIDHEAD STEERING GOVERNMENTAL AFFAIRS, EXTERNAL RELATIONS AND SUSTAINABILITY COMMUNICATIONBMW GROUP
November 17, 2015
BMW GROUP.AGENDA.
1 BMW Group – a brief Profile.
2 Digitalization – a Megatrend for Product.
3 Industry 4.0 – the Evolution of Automated Production.
Page 2
BMW GROUP.BUSINESS ACTIVITIES IN AROUND 140 COUNTRIES.
1916
1923
1928
Page 3
2015
The pinnacle of
automobile luxury
Page 4
BMW GROUP.THREE STRONG PREMIUM BRANDS.
The world’s most exciting
premium small car brand
Sheer driving
pleasure
ENVISIONING THE FUTURE: GLOBAL R&D.BRINGING OUR VEHICLES TO LIFE: MANUFACTURING AND ASSEMBLY.
Production Contract Manufacturing
Moses Lake
Spartanburg X3, X4, X5, X6
Hams Hall Motors
Oxford MINI
Swindon ComponentsGoodwood Rolls-Royce
Manaus BMW Motorcycles
Berlin BMW Motorcycles
Dingolfing 3, 4, 5, 6, 7 Series
Eisenach ComponentsLandshut Components
Leipzig BMW i3, i8, 1, 2 Series, X1
Munich 3, 4 Series Regensburg 1, 2, 3, 4 Series, Z4
Wackersdorf Components
Rosslyn 3 Series
Cairo
Steyr Motors
Graz MINI Countryman
Kaliningrad
Chennai
Jakarta
Kulim
Rayong
Shenyang 3, 5 Series, X1, Motors
Woodcliff Lake
DevelopmentTokyo
Development
Mountain View
Technology Office
Newbury Park
Designworks
Oxnard
Engineering and
Emissions Test Center
R&D
Beijing
Development
Shanghai
Designworks
Munich
BMW Car IT
BMW Group Research and Innovation Center (FIZ)
BMW Group Research and Technology
Landshut
BMW Innovation and Technology Center
Steyr
BMW Development Center for Diesel MotorsVDL Nedcar, NL, MINI
Araquari 3 Series
(2015: 1 Series, X1, X3, MINI Countryman)
Page 6
RESULTS OF STRATEGY NUMBER ONE IN ACTION: CONSISTENT GROWTH.
2008 2009 2010 2011 2012
BMW Group Sales development[in units]
2013
1,812 mill.
302,183
4,063
+ 7.9 %
Sales 2014
1.435.8761.286.310
1.461.166
1.668.982
1.845.1861.963.798
2.117.965
2014
BMW GROUP.AGENDA.
1 BMW Group – a brief Profile.
2 Digitalization – a Megatrend for Product.
3 Industry 4.0 – the Evolution of Automated Production.
Page 7
St Peter’s Square, Rome, 2013
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MEGATREND: SMARTPHONES AND TABLETS.LIFE WOULD BE UNIMAGINABLE WITHOUT THEM.
St Peter’s Square, Rome, 2005
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BMW GROUP.GREATER VEHICLE COMPLEXITY. CARS JOIN THE INTERNET OF THINGS.
Alternative drive systems, charging, mobility habits, highly automated
driving, Big Data
Smartphone and the WWW
Navigation, telecommunications and integration of CE
Safety
Comfort and entertainment
Vehicleuntil 1970
until 1985
until 1995
until 2003
2025 ??
until 2012
BMW GROUP.NEW BMW 7 SERIES INCORPORATES COMPLEX INNOVATIONS.
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BMW GROUP.AGENDA.
1 BMW Group – a brief Profile.
2 Digitalization – a Megatrend for Product.
3 Industry 4.0 – the Evolution of Automated Production.
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INDUSTRY 4.0 IS A GERMAN INITIATIVE.TECHNOLOGICAL TRENDS TAKE EFFECT GLOBALLY.
„INDUSTRIAL INTERNET“ – USA.
• Industry is the driver of best
practices and standardization.
• Focus: Production, Product
and Services.
Technological trends such as machine learning, advanced robotics, big data, internet of things und machine-to-machine
communication are promoted internationally by the terms „Industry 4.0“, „Industrial Internet“ and „Made in China 2025“.
„INDUSTRY 4.0“ – GERMANY.
• Politics and sciences are the
drivers. Industry 4.0 is part of the
“Digital Agenda“ of the Federal
Government.
• Focus: Production.
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„Made in China 2025“ – CHINA.
• Government is the driver of the
digitalization.
• Focus: Production, Product and
Services.
US: 1065 DE: 441
CN: 2541
1Anzahl Patentanmeldungen in relevanten Technologien 2013
1Fraunhofer IAO: Analysis of Chinese patent activities.
1. Industrial
Revolution
2. Industrial
Revolution
3. Industrial
Revolution
Usage of
electronics andIT for a (further)
automatization.
Implementation of thefirst PLC
Introduction of
mass productionbased on the
division of labor
and with the aidof electrical
energy.
Invention of theAssembly Line
4. Industrial
Revolution?
1870 1970 heute
Intelligent
networking ofpeople, products
and equipment in
production.
Internet of Things and Services
Introduction of
steam-driven
mechanicalproduction
plants.
Invention of theSteam Engine
1750
page 13
BMW GROUP.DIGITALIZATION TODAY.
Context-sensitive
assistance systems.
Smart logistics.
Innovative
robotic systems.
Simulations and the
digitization of plants.
Advanced analytics.Planning and control
systems.
page 14
BMW GROUP.CONTEXT-SENSITIVE ASSISTANCE SYSTEMS SUPPORT WORKERS.
BMW Group
Plant Munich.
Smart devices.
Context-sensitive
assistance systems.
BMW GROUP.COOPERATIVE LIGHTWEIGHT CONSTRUCTION ROBOTS PERFORM PHYSICALLY DEMANDING TASKS.
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BMW Group
Plant Dingolfing.
Fitting door insulation.
Innovative robotic
systems.
BMW GROUP.INTERMESHING OF REAL AND DIGITAL WORLDS FACILITATES PLANNING OF ROBUST PRODUCTION LAUNCHES.
page 16
BMW Group
Plant Goodwood.
Digitalization of assembly.
Simulations and the
digitization of plants.
page 17
BMW GROUP.AUTOMATED DATA ANALYSIS ENHANCES EFFICIENCY AND REDUCES ERRORS.
Record data.Robust standard process.
Structure data.Analyse data.
Improve process.Draw up measures.
Visualize data.Obtain insights.
BMW Group
international plants.
Analysis of screwing process.
Advanced analytics.
BMW GROUP.BIG DATA TECHNOLOGIES INCREASE TRANSPARENCY IN THE INTERNATIONAL SUPPLY NETWORK.
High-performance database
Global
transparency.
Continuous
tracking.
Real-time
alerts.
Spontaneous
decision.
Foreign plantSuppliers Packers Transport
BMW Group
Overseas supply network.
Smart logistics.
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BMW GROUP.SMALL-SERIES COMPONENTS ARE ALREADY BEING PRODUCED BY INNOVATIVE 3D PRINTING.
Water pump wheel, created by additive production. (Aluminum alloy, used in DTM cars.)
From development prototype… …to small-series component.
Prototypes for construction of concept vehicles. (Clockwise from top left: Hose connector, air outlet, two-part sealing component, rear axle
transmission case)
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BMW GROUP.HUMANS AS THE KEY CREATORS AND ENABLERS OF PRODUCTION PROCESSES.
BMW GROUP.AFTER 100 YEARS OF INNOVATION AND PROGRESS THE NEXT “DIGITIZED” 100 YEARS ARE COMING AND WE WILL SHAPE THE FUTURE – TOGETHER.
Page 21
2015“The Future is not ours to see – but it is ours to create it.”
CompetenceResilience Production System Process Excellence
DisruptionImprovement
UsabilityLow-Cost
Open Interfaces
PartnershipInnovation
Intuitiveness Human-Machine-Interaction
Multidisciplinarity
Standards
BMW GROUP.THE FUTURE IS NOT OURS TO SEE – BUT IT IS OURS TO CREATE IT.THANK YOU FOR YOUR ATTENTION.
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