industry 4.0 - from vision into the factory · 2019-01-08 · predictive analytics the history of...
TRANSCRIPT
© 2018 SmartFactory KLProf.Dr. Zuehlke
Prof. Dr. Dr. h.c. Detlef ZUEHLKEExecutive Chairman smartfactoryKL e.V.Kaiserslautern / Germany
Industry 4.0 - from vision into the factory
© 2018 SmartFactory KLProf.Dr. Zuehlke
History and challenges
© 2018 SmartFactory KLProf.Dr. Zuehlke
Choose and
personalize
„CLICK“
Personalized products are coming
4
Produce
Ship
Deliver
seconds
hours
weeks
days
We need…
High flexibility…
Short delivery… Demanding
customers…
1 Day…
© 2018 SmartFactory KLProf.Dr. Zuehlke
Reshoring production
▪ Mass production
▪ Cost driven
▪ Long delivery times
Advances in ITShorter product lifecycles
▪ Mass customization
▪ Regional production
▪ Online driven
▪ Immediate delivery
Design Produce
Use
Design Produce
UseDesign
Produce
Use
DesignProduce
Use
5
from
to
© 2018 SmartFactory KLProf.Dr. Zuehlke
Game changing technologies
5G wireless network
AI technologiese.g. Deep learning
CPS edge computing
Big Data Analytics
Ethernet TSN/SDNOPC UA
UX-Design
Cloud computing
6
© 2018 SmartFactory KLProf.Dr. Zuehlke
Digital Transformation of the Industry
Logistics IT systems Cyber security Networks
7
Workforce
ERP MES
IntranetRemote ServicesTeleservice Remote Expert
WLAN NFC
mobile devices
Manufacture Logistics CP Factory locationIntralogistics Intralogistics Delivery Customers
Internet
CP Factory Supply Chain
Cloud VPN
Router
ProductionLan
Reliable WLAN
▪ 5G
InternetOrder
Invoicing
Supply chain
© 2018 SmartFactory KLProf.Dr. Zuehlke
CIM-Era Lean-Era
Internetof Things
Smart-Era Industrie 4.0-Era
AI-Era AI-EraInternet-Era SoA/Agent-Era Big Data-Era
Industrial Automation
IT-computer sciences
1990 2000 2010 2020
AI-Era
1990 2000 2010 2020
2006iPhone
WLANBluetooth
Zigbee
Ethernet-TSN
OPC-UA
5G
Plug ´n Play
AugmentedReality
CloudEdge
AmbientIntelligence
DeepLearning
PredictiveAnalytics
The History of Industrial Automation
1981-1991 1991-2001 2001-2011 2011-…..
INDUSTRIE
4.0
the buzzword
Smart Home
© 2018 SmartFactory KLProf.Dr. Zuehlke
The Industry 4.0 / smartfactoryKL History
2005 2008 2010 2011 2013 2015 2016 20182004
S ma r tF a ctor y K L – from research to practice
HighTech strategy
HH
Transfer
Research
IoT
Smart homes
-- SME--
© 2018 SmartFactory KLProf.Dr. Zuehlke
S ma r tF a ctor y K L – from research to practice
Industry
Labour Unions
© 2018 SmartFactory KLProf.Dr. Zuehlke
Technologies
© 2018 SmartFactory KLProf.Dr. Zuehlke
NetworkServices
Field Device
Towards smart modules
S ma r tF a ctor y K L – from research to practice
ElectricalSignal
Controller
Field BusMessages
Controller
µWeb server
IP-Adress Cyber-Physical System
Fundamental Principles
Self Identification(who am I?)
Services Exploration(what do I offer?)
Autonomous Networking(who are my partners?)
© 2018 SmartFactory KLProf.Dr. Zuehlke
The modular agile factory kit
SmartFactoryK L – from research to practice
Production line
Production modules
UniversalMachine
Connector
1
2
3
4
5
6
7
Ethernet-TSN, WiFi, 5G
TCP/IP
OPC-UA
SoA-Services
ISO-OSI Infomodels
InteroperabilityStandards
SEMANTIC SERVICE DESCRIPTIONOWL OWL-S SAWSDL …
Asset Administration Shell
ElectromechanicalStandards
CommunicationStandards
…needs a stack of standards
UMC
© 2018 SmartFactory KLProf.Dr. Zuehlke
Standardization in progress
S ma r tF a ctor y K L – from research to practice
Reference architecture model RAMI 4.0 Asset administration shell
© 2018 SmartFactory KLProf.Dr. Zuehlke
Third
Party
Supplier Customer
Technical device Sales Operation
Electronics
Mechanics
Software
App-Store
AppMeas
AppFilter
AppHistory
……
Firmware
……
…
Separation of Hard- & Software
Sales Sales
S ma r tF a ctor y K L – from research to practice
• Reliability issues• Responsibility issues• Certification issues• Version control issues• Cyber security issues• Cost sharing issues
Problems
© 2018 SmartFactory KLProf.Dr. Zuehlke
The smartfactoryKL
where Industry 4.0 was born
© 2018 SmartFactory KLProf.Dr. Zuehlke
The Association
Our vision:
Competence and transfer center for the demonstration of innovative ICT in manufacturing
Key data:
• Foundation: 2005
• Legal form: Non-profit registered association
• Executive Prof. Dr. Detlef Zühlke (Chairman), Andreas Huhmann (Harting), board: Dr. Thomas Bürger (Bosch Rexroth), Klaus Stark (Pilz)
• Members: 51 Companies and research organizations from 8 countries
• Employees: 50 employees
• Financing: Membership fees, research projects, industry projects, donations
SmartFactoryKL is located in the DFKI building
© 2018 SmartFactory KLProf.Dr. Zuehlke
The partners of SmartFactoryKL
Dat e : Oc t ob e r 1 , 201 8
© 2018 SmartFactory KLProf.Dr. Zuehlke
SmartFactoryKL - a success story
Work together - learn together - present together
Machine USB
Cyber Security
Modularity
NetworksStandards
ERPMES
Human support
First vendor-neutral full-scale testbed for Industrie 4.0 application
everythingPlug ´n Play
© 2018 SmartFactory KLProf.Dr. Zuehlke
First Products on the market
S ma r tF a ctor y K L – von der Forschung in die Praxis
Backbone-Box Product memory Module localization
„Maschine-USB“-Connector Smart safety system Flexible conveyor locks
Energy Control, Firewall, Power Distribution
3x400V
Compr.Air
Emergency Stop
Network
© 2018 SmartFactory KLProf.Dr. Zuehlke
Funded by
Berlin
Kaiserslautern
Dortmund
Augsburg
Stuttgart
Ilmenau
Chemnitz
Hamburg
Koblenz
Darmstadt
Magdeburg
Saarbrücken
Lingen
Siegen
Cottbus
Hannover
Bremen
RostockKiel
▪ Inform and qualify SME´s
▪ Transfer Industrie 4.0 knowledgeand technologies
▪ Demonstrate the futureof manufacturing and
▪ offer testbeds forSME developments
▪ Workforce qualification
24 competence centers IND404 SME agencies
Competence Centers IND40 for SME
© 2018 SmartFactory KLProf.Dr. Zuehlke
Conclusion
Market drivers
© 2018 SmartFactory KLProf.Dr. Zuehlke
The Vision for the 4th Industrial Revolution
Benefits for Enterprises and Society
Environmental▪ Energy- and resource-efficiency
(up to -50%)
▪ Increased sustainability
(Circular Economy)
▪ ‘Urban production’:
closer to employees’ homes
Social▪ ‘Better Work’: Work-life-balance
and appeal of work
▪ Autonomous systems
support social inclusion
▪ Onshoring vs. offshoring
Growth potential for Germany: > 100 billion Euro until 2025
Economic
▪ Individual products under the conditions of mass production
▪ Increased productivity and agility: minimize time to market
▪ Value generating processes are optimized to customer demand in real-time
© 2018 SmartFactory KLProf.Dr. Zuehlke
Industrie 4.0 worldwide competition
670 Mio € / 5 J.
Germany
??
ChinaJapan
??
KoreaEU
CH
AUT640 Mio$/5 yrs Gov+Ind
320 Mio$/5 yrs states
USA
S ma r tF a ctor y K L – from research to practice
46% 7.8%
2.6%
6.6%
8.9%
2.1%
14.5%
Market share
Industrial Control Equipment2015
• IT-driven• Low production• Low qualification
• Industry + Government driven• High production• High qualification• SME structures
•Government driven•Huge production
but still on low level
•Low qualification
• Industry driven•High production•High qualification
CESMIIDMDII
AmericaMakes
© 2018 SmartFactory KLProf.Dr. Zuehlke
Industrie 4.0 – what have we achieved?
A worldwide attention to shape future productiondriven by new market requirements
Worldwide intensive cooperation
Active development of worldwide standards
From research to first applications
From ideas to first products on the market
From smart actuators and sensors to smart supply chains
The insight for leadership and workforce development
Recognize production as essential for economic success
© 2018 SmartFactory KLProf.Dr. Zuehlke
Industrie 4.0 – what are the upcoming challenges?
Watch the market driven changes to the world economy
Prepare for more rapid changes
Think in networks – act in networks
Think big – start small
Help the SME´s to stay competitive
Keep your employees in the loop
Train your people in digitization of processes
Indentify new business models driven by digitization
Watch the benefits of new technologies e.g. AI , industrial 5G
© 2018 SmartFactory KLProf.Dr. Zuehlke
Thanks for listening!
Detlef ZuehlkeExecutive Chairman SmartFactory KL e.V.
Trippstadter Straße 12267663 Kaiserslautern / Germany