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Labs Network Industrie 4.0 e.V.
September 2018
Industry 4.0 and education: Use Cases and Testbeds with German SME for Manufacturing
unrestricted
SME use of Industrie 4.0 applications
2
In use
Planned
Seeking
Other
2017
Sources: • bitkom; Industry 4.0: Status Quo and Outlook 2017• Bitkom: ITK-Unternehmen setzen auf Industrie 4.0 (2015) (only available in German; English translation: ITC companies are adopting Industry 4.0 (2015))
Inuse
Planned
Other
2013
In use
Planned
Other
2015
The digital transformation needs a broad-based foundation
Plattform Industrie 4.0 in Germany
3
Working groups
Plattform Industrie 4.0 in Germany
4
Representatives from business, trade union, academia,
political integration
WG4: Legal framework
WG3: Security of networked systems
WG5: Work, education and training
▪ 400 participants
▪ Relevant stakeholders in Germany
WG1: Reference architectures, standards andnorms
WG2: Technology and application scenarios
WG6: Digital business models in Industrie 4.0
International cooperations
5
Plattform Industrie 4.0
Source: Plattform Industrie 4.0
Alliance Industriedu FuturFrance
PianoIndustria4 Italy
Industrial InternetConsortium (IIC)
KooperationChina
Referenzarchitekturen angleichenfür mehr Interoperabilität
Digitising European Industry
Robot RevolutionInitiative Japan …
In cooperation with:
Thomas HahnChairman
Dr. Christian SchlägerVice Chairman
Dr. Klaus MittelbachTreasurer
Dr. Heinrich Arnold
Dr. Hans Jörg Stotz Prof. Dr. Peter PostHartmut Rauen
Sven Zehl
Our network feels connected to the entire German industry!
LNI4.0 founders, Nov. 2015
6
Member providing personal
Industrie 4.0 Stakeholders
7
Expert community from industry and academia
Inp
ut
Ou
tpu
t
DigitalTransformation
LNI4.0 offering along SME maturity
8
CONDUCT INDIVIDUAL WORKSHOPS
ARRANGE ACCESS TO APPROPRIATE TEST LABS
INITIATE STANDARDIZATION
FACILITATE USE CASES
DEFINE OPPORTUNITIES
9
Testlabs cooperation (>40 MoU)INDUSTRIE 4.0 TESTLABSBMWi Kompetenzzentren 4.0
DIGITAL HUBS
>60 Use Cases with >90 SME
10www.lni40.de
I4PRODUCTION
11
DEFINE OPPORTUNITIES
▪ Digital supply chain and knowledge exchange across Germany, Switzerland and Austria
▪ Simulated I4.0 production process
▪ Smart actuator, sensor technology and big data
INTERNATIONAL MODEL FACTORY FOR INDUSTRIE 4.0
12
FACILITATE TEST SCENARIOS
PRODUCTION ASSISTANCE SYSTEMS
▪ Expert knowledge and simulations combined to optimize production processes
▪ Using sensors and AI to make process complexity manageable
QUALITY OPTIMIZATION
13
FACILITATE TEST SCENARIOS
KNOWLEDGE MINING FOR ASSISTANCE
▪ Assistance system supports operator in current process situation
▪ Operator actions are suggested based on operating history
Black Box
Recommender
Machine
Graphical User Interface
PLC
Database with * process values, * operator values,* alarms, * recommendations,* event lists
Graphical User Interfacewith Guidance and rating
Database with process values, operator values,alarm messages
Real Machine
Graphical User Interfacefor unsolicited
Operator events
Data ObserverEvent Filters
Event Filters
Machine specific Machine independent
Event FiltersEvent Generators
Knowledge-base (key-value-store)
Event FiltersRetrieval
OPERATOR ASSISTANCE
14
FACILITATE TEST SCENARIOS
PERSONNEL ASSISTANCE SYSTEMS
▪ Questions:▪ Will we cope with the next flu
epidemic?
▪ What future effect of specific training can I foresee in Production?
▪ When should training be arranged?
TRAINING ASSESSMENT FOR WORKERS
ENERGY MANAGEMENT ASSISTANCE SYSTEM
AI IN PRODUCTIONFACILITATE TEST SCENARIOS
▪ Energy consumption forecasts optimize production costs
▪ Identify optimization potential and measures using AI
▪ Digital implementation of DIN EN ISO 50001 and 50006
15
HVAC OPTIMIZATION WITH ARTIFICIAL INTELLIGENCE
AI FOR FERRIES (HVAC)
16
FACILITATE TEST SCENARIOS
▪ 10% energy cost savings by AI
▪ Classical HVAC control technology is replaced by AI, prediction and parameter optimization (on-site or cloud)
VALIDATION OF THE CONCEPT OF INDUSTRIE 4.0 COMPONENTS
ASSET ADMINISTRATION SHELL
17
FACILITATE TEST SCENARIOS
▪ Administration shell for Industrie 4.0 components
▪ Validated at a flexible transportation system and a virtualized production plant
MECHATRONICS VOCATIONAL TRAINING PROGRAM
INDUSTRIE 4.0 EDUCATION
18
▪ Cost-optimized standard components from the “maker” culture
▪ Knowledge transfer of Plattform Industrie 4.0 RAMI administration shell
FACILITATE USE CASES
INDUSTRIAL ONLINE LEARNING FACTORY
INDUSTRIE 4.0 EDUCATION
19
▪ Networked machines over cloud and mobile devices (phone) for education
▪ Personalized production focus including the entire business process trained by self-programming of the students
FACILITATE USE CASES
TESTBED TSN
20
ARRANGE ACCESS TO APPROPRIATE TESTLABS
▪ Continuous validation of IEEE 802.1
▪ TSN product development of 29companies on neutral ground
▪ Testbed for standardization validation
TIME-SENSITIVE NETWORKING
21
FACILITATE TEST SCENARIOS
PRODUCTION ASSISTANCE SYSTEMS
▪ People with mental impairment can perform skilled work thanks to assistance systems
▪ Networking, information provision and visualization of assembly operations from ERP/MES in control cabinet construction
SKILLED WORKERS WITH DISABILITIES
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