industry 4.0 – connecting globally with keplast smart...
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Industry 4.0 – Connecting globally with KePlast Smart Industry
Future-safe solutions with smart technologies
The KePlast c-series provides the latest Industry 4.0 (I4.0)
technologies which enable worldwide connectivity with
cloud-based data management and smart IT integration.
Both the hardware and software are optimized for die-cast-
ing machines. They offer numerous communication stand-
ards such as Ethernet with OPC UA, fast and secure data
storage for predictive analytics and maintenance as well as
further customer-specific adaptations.
Openness in a new dimension
The KePlast technologies are based on a Linux platform
with a strong community. Due to this open and secure
platform, the c-series’ controllers can be updated and the
latest technologies can be integrated anytime, making the
control solutions future-safe.
KePlast Smart Industy – I4.0 portfolio for the smart die-caster
Through the partnership with KEBA, the die-casting ma-
chine manufacturer benefits by having an expert at its side
who plays a pioneering role in various areas, including the
integration of Linux-based technologies and other cloud-
based assistance services.
‘KePlast Smart Industry’ consists of the KePlast ServiceNet,
which enables worldwide access to the machine and rapid
problem solving by experts. The Chinese servers guarantee
fastest communication. KePlast EasyNet monitors the ma-
chine productivity on stationary and mobile devices and is
understood as Manufacturing Executing System (MES) for
small and medium-sized companies.
The optimized automation solution for die-casting machines
KePlastc-series
© K
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Fit for the future with KEBA
KEBA AG was founded in 1968 and is an internationally suc-cessful electronics company headquartered in Linz (Austria) with branch offices worldwide. For over 50 years, in line with its credo – Automation by innovation – KEBA has been developing and producing innovative solutions for the fields of industrial, banking, services, and energy automation. The high-skilled teams in the Chinese subsidiaries guaran-tee the best customer support and offer profound market knowledge.
JinanShanghaiNingbo
Guangzhou
With innovation cycles becoming frequently shorter, the market demands a broad portfolio of new technologies that need
to be integrated quickly and easily. At the same time, these systems must be scalable and highly flexible.
KEBA Industrial Automation (Shanghai) Co. Ltd.
Room 101, Building 15, No.188 Xinjun Ring Rd.,
Caohejing PuJiang Hi-tech Park, Minhang District
201114 Shanghai, China
Phone: +86 21 3463 7166, Fax: +86 21 3463 7155
E-Mail: [email protected]
www.keba.com/die-casting
TurnKEy SoLuTIonProduction assistance
Smartservices
open control platform
30 years of experience in controlling complex cyclic processes
You can rely on KePlast
KEBA customers rely on innovative automation solutions
with highest service quality. Over 30 years of experience
in the plastics & die-casting industry enable the compre-
hensive understanding including the markets, process-
es, technologies, and customer-specific requirements.
The long-term partnership with KEBA consists of initial
consultation on system design and installation up to se-
ries production support. The KePlast system is perfectly
designed for injection molding (i-series) and die-casting
(c-series) machines. Due to the related processes, syn-
ergies with the die-casting industry result from 30 years
of expertise in the plastics sector.
The KePlast system is a ready-to-use turnkey solution,
which contains a scalable hardware and a modular soft-
ware platform. Depending on the machine requirement,
customers are offered with various opportunities of mod-
ular or compact control solutions in combination with the
highest individualization in software. The integrated soft-
ware libraries provide the latest state-of-the-art technol-
ogies for controlling the complex process of die-casting
as well as modern multitouch machine operation.
KePlast c-series:
• Modularorcompactcontroller
• VariousI/Omodules&EtherCATfieldbus
• SingleormultitouchHMIpanels
• HydraulicServoPump
• Industry4.0readiness&networking
• Openapplicationframework
• MESproductionmonitoringsolution
We speak the language of your industry
Hardware solutions for all machine types
KePlast c-series cover the entire range of die-casting
machine types. Either hydraulic toggle-lever or complex
two-platen technology can be provided. Additional pe-
ripheraldevicescanbeeasilyintegratedviaI/Osorvari-
ous interfaces. KePlast SpeedPump is our solution for
energy-saving hydraulic servo pumps. The control appli-
cation can be used for open-loop or closed-loop control
machine concepts.
Strong partnershipBest and fast support due to 30 years market experi-ence and industry insights
High-end quality European brand quality including latest hardware and software technologies
Quick time-to-market Customer support during the entire product life cycle
Available worldwide Global network of high-skilled application engineers
Extensive technology libraries
Part of the powerful software framework is the extensive
range of technology functions for controlling the die-casting
process and for implementing all these specific functions.
As a result of years of experience, a wide variety of technol-
ogy modules is available including valve or mold position
control. Highly complex applications can thereby be real-
ized in a very short time.
Software tools for die-casting machines
Programming takes place in a uniform, modularly struc-
tured development environment. The operating concept
and the scope of services are adapted to the performance
and the machine’s target market. In this way, the customer
receives an optimally dimensioned control system for each
machine type.
KePlast MachineSequencer - Software assistant for configuration
The software is a graphical online programming interface
for machine sequences. Its intuitive design allows the se-
quence program to be adapted quickly and cost-effectively.
The sequence of all machine movements is entirely flexible
and enables rapidly the set-up of new tools. The program
is ideal for use in high-quality machines with complex alter-
nating core sequences.
MachineSequencer
Software makes the differenceThe KePlast c-series is optimized for die-casting machines and is based on a fully
scalable, high-end, and innovative hardware and software platform.unique operation
HMI-VisualizationModern & user-friendly operation panels
• 12”-15” single touch screen
• 15”-21” PCT multitouch screen
•Keyboard & switches on demand
• Fully customizable HMI hard- & software
Control Powerful & scalable platform for all machine types
• CP5xxline:modularcontrolwithdecentralI/Os
• CP05xline:compactcontrolincl.I/Os
• Linux-based & future-safe architecture
• 500µsec cycle time
I/OsWiderangeofhigh-endI/Otechnologies
• Digital&analogInput/Output
• Incremental encoder Inputs
•High-speed EtherCAT fieldbus
TurnKEy SoLuTIonProduction assistance
Smartservices
open control platform
30 years of experience in controlling complex cyclic processes
You can rely on KePlast
KEBA customers rely on innovative automation solutions
with highest service quality. Over 30 years of experience
in the plastics & die-casting industry enable the compre-
hensive understanding including the markets, process-
es, technologies, and customer-specific requirements.
The long-term partnership with KEBA consists of initial
consultation on system design and installation up to se-
ries production support. The KePlast system is perfectly
designed for injection molding (i-series) and die-casting
(c-series) machines. Due to the related processes, syn-
ergies with the die-casting industry result from 30 years
of expertise in the plastics sector.
The KePlast system is a ready-to-use turnkey solution,
which contains a scalable hardware and a modular soft-
ware platform. Depending on the machine requirement,
customers are offered with various opportunities of mod-
ular or compact control solutions in combination with the
highest individualization in software. The integrated soft-
ware libraries provide the latest state-of-the-art technol-
ogies for controlling the complex process of die-casting
as well as modern multitouch machine operation.
KePlast c-series:
• Modularorcompactcontroller
• VariousI/Omodules&EtherCATfieldbus
• SingleormultitouchHMIpanels
• HydraulicServoPump
• Industry4.0readiness&networking
• Openapplicationframework
• MESproductionmonitoringsolution
We speak the language of your industry
Hardware solutions for all machine types
KePlast c-series cover the entire range of die-casting
machine types. Either hydraulic toggle-lever or complex
two-platen technology can be provided. Additional pe-
ripheraldevicescanbeeasilyintegratedviaI/Osorvari-
ous interfaces. KePlast SpeedPump is our solution for
energy-saving hydraulic servo pumps. The control appli-
cation can be used for open-loop or closed-loop control
machine concepts.
Strong partnershipBest and fast support due to 30 years market experi-ence and industry insights
High-end quality European brand quality including latest hardware and software technologies
Quick time-to-market Customer support during the entire product life cycle
Available worldwide Global network of high-skilled application engineers
Extensive technology libraries
Part of the powerful software framework is the extensive
range of technology functions for controlling the die-casting
process and for implementing all these specific functions.
As a result of years of experience, a wide variety of technol-
ogy modules is available including valve or mold position
control. Highly complex applications can thereby be real-
ized in a very short time.
Software tools for die-casting machines
Programming takes place in a uniform, modularly struc-
tured development environment. The operating concept
and the scope of services are adapted to the performance
and the machine’s target market. In this way, the customer
receives an optimally dimensioned control system for each
machine type.
KePlast MachineSequencer - Software assistant for configuration
The software is a graphical online programming interface
for machine sequences. Its intuitive design allows the se-
quence program to be adapted quickly and cost-effectively.
The sequence of all machine movements is entirely flexible
and enables rapidly the set-up of new tools. The program
is ideal for use in high-quality machines with complex alter-
nating core sequences.
MachineSequencer
Software makes the differenceThe KePlast c-series is optimized for die-casting machines and is based on a fully
scalable, high-end, and innovative hardware and software platform.unique operation
HMI-VisualizationModern & user-friendly operation panels
• 12”-15” single touch screen
• 15”-21” PCT multitouch screen
•Keyboard & switches on demand
• Fully customizable HMI hard- & software
Control Powerful & scalable platform for all machine types
• CP5xxline:modularcontrolwithdecentralI/Os
• CP05xline:compactcontrolincl.I/Os
• Linux-based & future-safe architecture
• 500µsec cycle time
I/OsWiderangeofhigh-endI/Otechnologies
• Digital&analogInput/Output
• Incremental encoder Inputs
•High-speed EtherCAT fieldbus
TurnKEy SoLuTIonProduction assistance
Smartservices
open control platform
30 years of experience in controlling complex cyclic processes
You can rely on KePlast
KEBA customers rely on innovative automation solutions
with highest service quality. Over 30 years of experience
in the plastics & die-casting industry enable the compre-
hensive understanding including the markets, process-
es, technologies, and customer-specific requirements.
The long-term partnership with KEBA consists of initial
consultation on system design and installation up to se-
ries production support. The KePlast system is perfectly
designed for injection molding (i-series) and die-casting
(c-series) machines. Due to the related processes, syn-
ergies with the die-casting industry result from 30 years
of expertise in the plastics sector.
The KePlast system is a ready-to-use turnkey solution,
which contains a scalable hardware and a modular soft-
ware platform. Depending on the machine requirement,
customers are offered with various opportunities of mod-
ular or compact control solutions in combination with the
highest individualization in software. The integrated soft-
ware libraries provide the latest state-of-the-art technol-
ogies for controlling the complex process of die-casting
as well as modern multitouch machine operation.
KePlast c-series:
• Modularorcompactcontroller
• VariousI/Omodules&EtherCATfieldbus
• SingleormultitouchHMIpanels
• HydraulicServoPump
• Industry4.0readiness&networking
• Openapplicationframework
• MESproductionmonitoringsolution
We speak the language of your industry
Hardware solutions for all machine types
KePlast c-series cover the entire range of die-casting
machine types. Either hydraulic toggle-lever or complex
two-platen technology can be provided. Additional pe-
ripheraldevicescanbeeasilyintegratedviaI/Osorvari-
ous interfaces. KePlast SpeedPump is our solution for
energy-saving hydraulic servo pumps. The control appli-
cation can be used for open-loop or closed-loop control
machine concepts.
Strong partnershipBest and fast support due to 30 years market experi-ence and industry insights
High-end quality European brand quality including latest hardware and software technologies
Quick time-to-market Customer support during the entire product life cycle
Available worldwide Global network of high-skilled application engineers
Extensive technology libraries
Part of the powerful software framework is the extensive
range of technology functions for controlling the die-casting
process and for implementing all these specific functions.
As a result of years of experience, a wide variety of technol-
ogy modules is available including valve or mold position
control. Highly complex applications can thereby be real-
ized in a very short time.
Software tools for die-casting machines
Programming takes place in a uniform, modularly struc-
tured development environment. The operating concept
and the scope of services are adapted to the performance
and the machine’s target market. In this way, the customer
receives an optimally dimensioned control system for each
machine type.
KePlast MachineSequencer - Software assistant for configuration
The software is a graphical online programming interface
for machine sequences. Its intuitive design allows the se-
quence program to be adapted quickly and cost-effectively.
The sequence of all machine movements is entirely flexible
and enables rapidly the set-up of new tools. The program
is ideal for use in high-quality machines with complex alter-
nating core sequences.
MachineSequencer
Software makes the differenceThe KePlast c-series is optimized for die-casting machines and is based on a fully
scalable, high-end, and innovative hardware and software platform.unique operation
HMI-VisualizationModern & user-friendly operation panels
• 12”-15” single touch screen
• 15”-21” PCT multitouch screen
•Keyboard & switches on demand
• Fully customizable HMI hard- & software
Control Powerful & scalable platform for all machine types
• CP5xxline:modularcontrolwithdecentralI/Os
• CP05xline:compactcontrolincl.I/Os
• Linux-based & future-safe architecture
• 500µsec cycle time
I/OsWiderangeofhigh-endI/Otechnologies
• Digital&analogInput/Output
• Incremental encoder Inputs
•High-speed EtherCAT fieldbus
Industry 4.0 – Connecting globally with KePlast Smart Industry
Future-safe solutions with smart technologies
The KePlast c-series provides the latest Industry 4.0 (I4.0)
technologies which enable worldwide connectivity with
cloud-based data management and smart IT integration.
Both the hardware and software are optimized for die-cast-
ing machines. They offer numerous communication stand-
ards such as Ethernet with OPC UA, fast and secure data
storage for predictive analytics and maintenance as well as
further customer-specific adaptations.
Openness in a new dimension
The KePlast technologies are based on a Linux platform
with a strong community. Due to this open and secure
platform, the c-series’ controllers can be updated and the
latest technologies can be integrated anytime, making the
control solutions future-safe.
KePlast Smart Industy – I4.0 portfolio for the smart die-caster
Through the partnership with KEBA, the die-casting ma-
chine manufacturer benefits by having an expert at its side
who plays a pioneering role in various areas, including the
integration of Linux-based technologies and other cloud-
based assistance services.
‘KePlast Smart Industry’ consists of the KePlast ServiceNet,
which enables worldwide access to the machine and rapid
problem solving by experts. The Chinese servers guarantee
fastest communication. KePlast EasyNet monitors the ma-
chine productivity on stationary and mobile devices and is
understood as Manufacturing Executing System (MES) for
small and medium-sized companies.
The optimized automation solution for die-casting machines
KePlastc-series
© K
EB
A 2
018.
We
rese
rve
the
right
to m
ake
alte
ratio
ns in
line
with
tech
nica
l pro
gres
s. D
ata
prov
ided
with
out g
uara
ntee
. All
right
s re
serv
ed. 1
A -
G8
Fit for the future with KEBA
KEBA AG was founded in 1968 and is an internationally suc-cessful electronics company headquartered in Linz (Austria) with branch offices worldwide. For over 50 years, in line with its credo – Automation by innovation – KEBA has been developing and producing innovative solutions for the fields of industrial, banking, services, and energy automation. The high-skilled teams in the Chinese subsidiaries guaran-tee the best customer support and offer profound market knowledge.
JinanShanghaiNingbo
Guangzhou
With innovation cycles becoming frequently shorter, the market demands a broad portfolio of new technologies that need
to be integrated quickly and easily. At the same time, these systems must be scalable and highly flexible.
KEBA Industrial Automation (Shanghai) Co. Ltd.
Room 101, Building 15, No.188 Xinjun Ring Rd.,
Caohejing PuJiang Hi-tech Park, Minhang District
201114 Shanghai, China
Phone: +86 21 3463 7166, Fax: +86 21 3463 7155
E-Mail: [email protected]
www.keba.com/die-casting
Industry 4.0 – Connecting globally with KePlast Smart Industry
Future-safe solutions with smart technologies
The KePlast c-series provides the latest Industry 4.0 (I4.0)
technologies which enable worldwide connectivity with
cloud-based data management and smart IT integration.
Both the hardware and software are optimized for die-cast-
ing machines. They offer numerous communication stand-
ards such as Ethernet with OPC UA, fast and secure data
storage for predictive analytics and maintenance as well as
further customer-specific adaptations.
Openness in a new dimension
The KePlast technologies are based on a Linux platform
with a strong community. Due to this open and secure
platform, the c-series’ controllers can be updated and the
latest technologies can be integrated anytime, making the
control solutions future-safe.
KePlast Smart Industy – I4.0 portfolio for the smart die-caster
Through the partnership with KEBA, the die-casting ma-
chine manufacturer benefits by having an expert at its side
who plays a pioneering role in various areas, including the
integration of Linux-based technologies and other cloud-
based assistance services.
‘KePlast Smart Industry’ consists of the KePlast ServiceNet,
which enables worldwide access to the machine and rapid
problem solving by experts. The Chinese servers guarantee
fastest communication. KePlast EasyNet monitors the ma-
chine productivity on stationary and mobile devices and is
understood as Manufacturing Executing System (MES) for
small and medium-sized companies.
The optimized automation solution for die-casting machines
KePlastc-series
© K
EB
A 2
018.
We
rese
rve
the
right
to m
ake
alte
ratio
ns in
line
with
tech
nica
l pro
gres
s. D
ata
prov
ided
with
out g
uara
ntee
. All
right
s re
serv
ed. 1
A -
G8
Fit for the future with KEBA
KEBA AG was founded in 1968 and is an internationally suc-cessful electronics company headquartered in Linz (Austria) with branch offices worldwide. For over 50 years, in line with its credo – Automation by innovation – KEBA has been developing and producing innovative solutions for the fields of industrial, banking, services, and energy automation. The high-skilled teams in the Chinese subsidiaries guaran-tee the best customer support and offer profound market knowledge.
JinanShanghaiNingbo
Guangzhou
With innovation cycles becoming frequently shorter, the market demands a broad portfolio of new technologies that need
to be integrated quickly and easily. At the same time, these systems must be scalable and highly flexible.
KEBA Industrial Automation (Shanghai) Co. Ltd.
Room 101, Building 15, No.188 Xinjun Ring Rd.,
Caohejing PuJiang Hi-tech Park, Minhang District
201114 Shanghai, China
Phone: +86 21 3463 7166, Fax: +86 21 3463 7155
E-Mail: [email protected]
www.keba.com/die-casting