industry 4 - fabrieken voor de · pdf filesource : yuri van geest. cyber physical systems...

Industry 4.0

The future of making things

Rik Vanhevel

23/11/2016

23.11.16 2

The Airbus Future Factory

Building intelligent production systems

Designing the human centered workplace

Distributed manufacturing & the connected factory

How SIRRIS can help

© sirris | www.sirris.be | [email protected] |

Industry 4.0 The future of making things


3© sirris 2016 | www.sirris.be | [email protected] |



500 km wiring

60.000 brackets

120.000.000 holes

400.000 bolts

1000+ tightening tools

https://www.youtube.com/watch?v=4G-KVmHVH7w


The Airbus Future FactoryThe Airbus Shopfloor Challenge



The Airbus Future FactoryCyber Physical Systems


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How SIRRIS can help



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4 themes

Connected, intelligent devices

Real and virtual world convergence

Horizontal integration

Vertical integration


Building intelligent production systemsCyber Physical systems (CPS)

Cyber Physical SystemsConnected, intelligent devices

23.11.16 9© sirris | www.sirris.be | [email protected] |

Source : Kurzweil



Source : Kurzweil



Source : Kurzweil

Source : Yuri van Geest


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Have sensors and actuators (“physical”)

Perceive and interact with its environment

Linked with the internet (“cyber”)

Active Digital Product Memory


Source : SEW

Source : Fraunhofer IML



Source : Amazon Kiva

Cyber Physical SystemsHorizontal integration

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Plug and Produce

Modular, reconfigurable

Autonomous agents

Connecting products, machines, devices, people across the supply/value chain


Source : Fitman


Cyber Physical SystemsHorizontal integration

Cyber Physical SystemVertical integration

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Decentral control

Networked services

Service Oriented Control Architecture, event driven

Bringing ERP/PLM/MES down to the shopfloor


Cyber Physical SystemsReal and virtual world converging


Source : it’s OWL

Source : MiR

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“Digital twin” of the real world

Enabling end-to-end engineering of product and process


Cyber Physical SystemsReal and virtual world converging

© sirris 2007 | www.sirris.be | [email protected] | 18

Building intelligent production systemsWhy we need Industry 4.0



Source : Koren

Source : Koren



Source :Adidas


Source : EC Workshop on “Innovation in Digital Manufacturing”



Building intelligent production systemsWhen digital becomes human

http://www.slideshare.net/stevenvanbelleghem/when-digital-becomes-human-41191597

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How SIRRIS can help



Designing the human centered workplaceAutomation of production is about taking people seriously



Source : MTM-Institut

Designing the human centered workplaceThe lean, responsive, innovative workcell

Intelligent production systems

•reducing complexity, combining human intelligence with machine endurance and precision

•giving control to the worker,

•enabling autonomous work cells,

•combining lean thinking with low cost intelligent automation (LCIA),

•easy to learn, install, adapt, reconfigure


Designing the human centered workplaceThe lean, responsive, innovative workcell

7Transparant

Factory

6OptimizedMaterial

Flow

2Safety

ByDesign

3Ergonomics

AndProductivity

1SinglePiece Flow

5Interactive

WorkInstructions

4Autonomation

Source : Bosch Rexroth


Designing the human centered workplaceSingle piece flow (Source : MTM institute)

Single operator

Enriching job content

Reducing cognitive workload

http://www.mtmmediathek.de/EN/0/411/Work-Design-at-Zeitlauf-The-New-Assembly-System


Designing the human centered workplaceSafety by design (Source : ABB, Kuka, UR)


Designing the human centered workplaceCognitive ergonomics and autonomation (Source : Arkite)


Designing the human centered workplaceCognitive ergonomics and autonomation (Source : Light Guide Systems)


Augmented reality quality check

Designing the human centered workplaceInteractive worker instructions (Source : Fraunhofer IFF)


Augmented reality work instruction

Designing the human centered workplaceInteractive worker instructions (Source : Viumore)


Designing the human centered workplaceEvery worker becoming a knowledge worker

Productive LeanResponsiveInnovative

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How SIRRIS can help



The Connected Factory


http://changethis.com/manifesto/show/99.01.ConnectedCompany

The Connected FactoryThe power of being small… and connected


The Connected Factory3D printing services


Source : i.Materialise



https://i.materialise.com/blog/creating-unique-design-solutions-with-3d-printing-this-modern-design-studio-uses-3d-prints-to-enhance-its-workflow/

https://i.materialise.com/blog/creating-unique-design-solutions-with-3d-printing-this-modern-design-studio-uses-3d-prints-to-enhance-its-workflow/

The Connected FactoryCNC machining services


The Connected FactoryTooling services


The Connected FactorySheet metal services


https://youtu.be/M5gys0RcH-s

The Connected FactoryElectrical design and assembly services


https://youtu.be/kWGP35KLr8s

The Connected FactoryPacking services


The Connected FactoryCommercial component purchasing services


The Connected FactoryThe internet of services


Source : EC Workshop on “Innovation in Digital Manufacturing”


Industry 4.0 or how to eat an elephant

Van Hoecke

http://agoria.be/nl/Unieke-keynote-zet-Made-Different-Award-in-teken-van-Industrie-4-0

Industry 4.0or how to eat an elephant

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Van Hoecke, Factory of the Future 2016


Mass customisation

Flexible automisation

Flexible people

Single piece flow

72 hour delivery

40 sec tact-time (incl. setup)


http://madedifferent.be/nl/projecten/project/van-hoecke

Industry 4.0or how to eat an elephant

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Biobakkerij De Trog, Factory of the Future 2016



Industry 4.0 or how to eat an elephant

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How SIRRIS can help eating the elephant


How Sirris can helpTowards some practical themes


MasterplanInnovation

Belgiancompanies

Impact of digitising

manufacturing 6 themes tostart withdigitising

manufacturing

Digitising manufacturing6 themes to start with digitising manufacturing

1. Managing increased complexity

2. Enabling fast response

3. Supporting operators in their tasks

4. Enabling first time right production

5. Making the shop floor transparent

6. Creating a manufacturing network

Digitising manufacturing1. Managing increased complexity

Bron: Sirris

Product development process aligned forshift towards custom made products

• Modular/platform design

• Supporting SW tools:

CAD/CAM/PDM/PLM…

• Product visualization techniques

• Advanced engineering tools

Production process aligned for shift towards small batch sizes

• Flexible automation

• Planning and execution

Digitising manufacturing2. Enabling fast response (QRM)

Bron: Sirris

Lead time reduction in front office (fast customer response)

• Self steering teams

• Supporting SW tools: ERP/CRM/APS/FCS

• Predict lead time at the moment of the customer request

Lead time reduction in production

• Self-organizing methods (QRM/lean/POLCA/…)

• Fast changeover tools

• Low level work preparation

• Appification of production

• Simulating adaptive production systems

Digitising manufacturing 3. Supporting operators in their tasks

Bron: Sirris

Bron: Sirris

Increase flexibility of operators

• Cross training of operators

• Involvement of operators

Free up more operator time for Q-control & process improvement work

• Reduce cognitive & physical operator

load

• Collaboration human/robots

• Digital operator support

• Capture/monitor operator behaviour

Digitising manufacturing4. Enabling first time right production

In line optimized/automated quality control

• Production process monitoring (sensors, embedded devices, …)

• Technologies for optimized/automated quality control (vision, 3D measuring, ...)

• Production data analysis: root cause analysis

Adaptive production systems

• Real-time production monitoring

• Real-time production data analysis

• Adaptive technologies

Predictive production systems

• Analyse historical production data and develop predictive production model

• Simulate production systems (predict and anticipate problems)

Digitising manufacturing5.Making the shop floor transparent

Bron: Sirris

Bron: Sirris

Create bridges between production modules

• Making machines CPS

• M2M communication

Monitor and visualize production

• Tracking/tracing

• Provide visual data-driven insights into the

production process

Intelligently use production data

Digitising manufacturing 6. Creating a manufacturing network

Linking different production units

• Open communication and API standards

• Cyber security

• Cloud technology

• Uniform policy on data management and sharing between

different sites

Creation of co-development platforms

• Open System Architectures

• Digital partner platforms (suppliers, customers, competitors, …)

• Digitised industrial eco-systems

The Connected FactoryDigitised industrial eco-systems

Machinebouw en productiebedrijven

The Industrie 4.0 machine

The ultimate factory

VR en AR in M&M sector

Slimme productie & assemblage

Slimme productie aansturing

Nieuwe business-modellen

M&M Competence Center W.VL. Machinebouw & Mechatronica

Bron: HomagBron: LVD

How Sirris can helpFrom demonstration to implementation


Imagine what we could do together.

Looking forward to your ideas and suggestions.

Thank you !

+ 32 479 98 06 54

[email protected]

Rik Vanhevel


industry 4 - fabrieken voor de · pdf filesource : yuri van geest. cyber physical systems...

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