industrial wireless and industrial internet of things (iiot) are about to further innovate process...
TRANSCRIPT
2015 Honeywell Users Group
Europe, Middle East and Africa
Industrial Wireless and Industrial Internet of Things (iiOT)
are about to further Innovate Process Automation
Diederik Mols, Honeywell
2 © 2015 Honeywell International All Rights Reserved
iiOT and Honeywell OneWireless
Further innovation of process automation
And beyond ……. Integrated Protective Solutions
Agenda
Customer Deployments
Summary
Wireless and iiOT @ HUG
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IoT ….. how it all started …..
IoT was coined by British entrepreneur Kevin Ashton in 1999
What if I took the radio microchip out of the
credit card and stuck it on my lipstick? If a
wireless network could pick up data on a card,
it could snatch data off a chip on a lipstick
package and tell the store what was on the
shelves.
The Internet of Things
allows objects to be
sensed and controlled
remotely across existing
network infrastructure Kevin Ashton: “The Internet of Things has
the potential to change the world.”
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IoT
Each thing is uniquely identifiable
• IoT is a technology trend
that enables
connectivity between
systems - that were not
IP addressable before -
to generate new,
measurable economic
value, new ecosystems,
platforms, and new
business models.
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IoT - No Geographical Boundaries
Accessible devises wherever there is IP connectivity
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iiOT
• iiOT = IoT for Industrial Automation
iiOT = Digital Automation Systems + (wireless) Internet
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The value of iiOT ………
Often expressed in mind-boggling numbers
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iiOT and OneWireless
Share the same principle of IP addressable devises
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ISA100 Wireless - IP addressable
ISA100 Wireless (also known as IEC 62734)
• All ISA100 Wireless compliant
devises have IPv6 addresses.
• ISA100 Wireless is the only
industrial wireless protocol
standard to incorporate IPv6
directly as part of its network
layer and transport layer.
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Why does IPv6 in ISA100 Wireless matter?
ISA100 Wireless = end user driven industry standard
• Seamless end-to-end routing
• Supports multiple subnets
• Sensors can be grouped
• Breaking the network into zones for best security
• Supports subnet-level mesh, as well as backbone-level
routing.
• Familiar standards-based addressing
• Managed traditional IT network management tools and
systems.
• For all advantages of IPv6 in ISA100 Wireless please
review: http://www.isa100wci.org/en-US/About-ISA100-Wireless/Why-IPv6
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iiOT and OneWireless - Summary
OneWireless protects your investment
• All OneWireless components, Wi-Fi
clients as well as ISA100 Wireless
Field Instrumentation, are are IP
addressable
• Deliver near real time performance
• OneWireless network management
principles are iiOT alike
• Both iiOT and OneWireless apply
traditional IT network management
tools and systems.
13 © 2015 Honeywell International All Rights Reserved
iiOT and Honeywell OneWireless
Further innovation of process automation
And beyond ……. Integrated Protective Solutions
Agenda
Customer Deployments
Summary
Wireless and iiOT @ HUG
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Operator mobility in the control room
Experion Orion Console
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Remote collaboration
Experion Collaboration Station
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LEAP™ - A Paradigm Shift in Project Execution
You now can be virtually free from hardware dependencies!
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LEAP™ - A Paradigm Shift in Project Execution
iiOT enabled Cloud Engineering
EPC Office
SSL VPN Gateway
Honeywell VPN
Honeywell Home Office
Virtual Engineering
Platform
Customer Office
EPC Office
WAN
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Wireless Steam Trap Monitoring
Spirax Sarco – Honeywell PKS Advantage Partner
Experion Station
Wireless Device Manager
• Accurate and rapid leak detection • Accurate diagnostic algorithm
o Trap performance o Steam loss data
• Lower installation costs • Long-life battery • Robust construction
Spirax Sarco STAPS ISA100 Wireless
Energy Saving Potential of up to
3.500 USD per day =
1.000.000 USD per Year
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Wireless Vibration Monitoring
SKF – Honeywell PKS Advantage Partner
Reduce Unplanned Downtime and Maintenance Cost
Saving Potential of up to 200.000 USD per Monitored Asset per Year
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Access remote data in real time, increase production yields
OneWireless Wellhead Monitoring
Backhaul Network
• RTU2010 with Wireless I/O • Powerful process control environment • Non wireless AOs / Dos •Comm Interfaces to MPFM, ESP, Downhole gauge, Solar panel
FDAP
Increase production yields, monitor remote wells in real time at lowest possible costs.
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Wireless for Tank Level Gauging
Slash Project Costs and Execution Time
SmartRadar FlexLine
– Meshing capability
– Seamless integration with Entis Pro /
Engauge / CIU
– Suitable for custody transfer (W&M
approved)
– Highest accuracy over 75m (250 feet)
– Also transmits other local tank
measurements over ISA100 Wireless
– Software upgrade over the air
– Provisioning over the air
– Safety Integrity Level: SIL2 certified
Wireless Field Interface
– Able to connect existing gauging
equipment to ISA100 Wireless
network
– Zone1 capable hub
– Support for 854, 97x, 873, 811 GPU,
877 indicator
– Seamless integration with Entis Pro
/ Engauge / CIU
– Freedom of selecting appropriate
gauge (Radar or Servo)
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While on the move ………
Productivity improvements by valuable mobile experiences
Honeywell PulseTM
• Enable visibility to data and information
in near-real time
• Proactively look for trends and upset
conditions, bringing attention to them as
early as possible
• Enable a faster response to conditions
• Enable situational awareness
• Leverage expertise that is not locally at
the incident
• Utilize a communication channel for
non-process related business functions
such as renewal notices, software
availability
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I just got a Pulse
Activate Business Processes - Take action from your phone
Something
happened! What
happened?
Get help.
Dig deeper.
Keep an eye on it.
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iiOT and Honeywell OneWireless
Further innovation of process automation
And beyond ……. Integrated Protective Solutions
Agenda
Customer Deployments
Summary
Wireless and iiOT @ HUG
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Every Day Safety Challenges
Hazards
• Oxygen Deficiency
• Toxic Gases
• Flammable Gases
• Particulates
• Radiation
• Physiological Stress
Worker Health Confined Space Emergency Response
Leak Detection Hot Work
Turnaround Projects
Fence Line Monitoring Asset Management
Challenges
• Worker Health & Safety
• Regulatory Compliance
• Environmental Protection
• Optimized Operations
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Example - Gas Leak
Globally every second 310 Kg of toxic chemicals are released
Detect Define Deploy
Helping you be proactive in an emergency situation
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Site level image displays process units 1, 2 and 3 are in safe conditions
OneWireless ConneXt Pro Solution
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Process Unit 1 has turned red indicating an alarm
OneWireless ConneXt Pro Solution
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Operator named Michael has a gas reading that has exceeded the high alarm set point
OneWireless ConneXt Pro Solution
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Sending a text to all the operators in the process unit to “Go to Muster Area 1”
OneWireless ConneXt Pro Solution
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Visual verification that operators are clearing process unit 1
OneWireless ConneXt Pro Solution
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Visual verification that operators have cleared
OneWireless ConneXt Pro Solution
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E-Mail notification to stakeholders of Gas Alarm
OneWireless ConneXt Pro Solution
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Stakeholder receives E-Mail notification of Gas Alarm
OneWireless ConneXt Pro Solution
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OneWireless ConneXt Pro Solution
ConneXt PRO Components
Software
Infrastructure
Devices and Docking
Stations
• Browser-based real time monitoring
software that displays and archives
actual readings and location per
operator
• Data reporting software suite --
Reports & alerts custom driven to suit
application
• Remote alarm notification and displays
on mobile platforms
• Data sharing with 3rd party systems
• Fixed access points for
communication of detector data to
software
• WiFi (One Wireless or other
802.11b/g/n)
• Can provide location information
for detectors
• Now also ConneXt Pro Multi-gas Wi-Fi
monitor (30+ gases). Most commonly
used multi gas detection configuration:
H2S, CO, LEL and O2.
• Networkable docking system for high
volume users to automate the daily
maintenance of their instrument fleets
• Software for automated fleet
maintenance
NEW - Multigas Wi-Fi monitor (30+ gases)
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OneWireless ConneXt Pro Solution
Major gas leak ZONE 1
Real-time notification of “man down”,
gas alarms and location identification
Potentially life saving information
Worker exposed,
alarmed, location and
condition determined
HSE Officer receives alarm and
location; alerts responders
Muster and
automatically
account for
personnel
Operations receives alarms, alerts
and location from system
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Emergency Response Enhancement Solution
Wirelessly Alert in Near Real time at a Fraction of the Cost
• We ask a lot of our employees
when we ask them to work
with hazardous chemicals and
products during their
workday.
• Need for emergency
response?
• In case of an accident every
second counts.
• Enhance your current solution
with superior emergency
response, improved access,
and incident reporting.
40 © 2015 Honeywell International All Rights Reserved
iiOT and Honeywell OneWireless
Further innovation of process automation
And beyond ……. Integrated Protective Solutions
Agenda
Customer Deployments
Summary
Wireless and iiOT @ HUG
41 © 2015 Honeywell International All Rights Reserved
Reduce Resources - Time and People
Challenges
• Mobile computing and CCTV required during the startup and commissioning phases.
• Constraints on the weight and footprint of the solution due to offshore platform.
• Tracking personnel movement
Solution • OneWireless Network including 35 marine
grade access points and OneWireless XYR 6000 transmitters.
Results
• Remote collaboration enabled by wireless and mobility reduce personnel on the platform.
• Personnel tracking solution using Wi-Fi.
• Reduced the commissioning, startup and troubleshooting time.
NOC in Scandinavia - Greenfield
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Personnel Safety - Reduce Response Time
Challenges
• Safeguard personnel from sour gas leak.
• Identify the location of personnel in case of a gas leak event / man down situation.
• Preparedness of first time responders.
Solution • Site wide OneWireless Network with
ConnextPro personnel safety solution.
Results
• Risk level brought under acceptable limits.
• Better prepared emergency responders.
• Location identification and 2-way communications.
Gas Field in Middle East - Greenfield
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Enhanced Emergency Response Command
Challenges
• How to make the emergency response command aware of the scene in real time.
• Increase effectiveness on emergency response.
Solution • Site wide OneWireless Network with vehicles
mounted with PTZ cameras, mobile computers and DVM solution.
Results
• Live feeds from incident commander vehicles help the remote command address the situation more effectively.
• Improved plant safety performance.
• Recording of the incidents and response helps continuous improvement (training).
Refinery in Middle East - Brownfield
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Perimeter Monitoring – Time Critical
Challenges
• Alarming system for detection of gas leaks without extensive cabling.
• Meet 3 seconds alarm requirement.
Solution • FDAP based ISA100 Wireless network with
XYR6000 Universal Transmitters and solar power panels.
Results
• Improved site safety system within budget.
• 3 seconds alarming requirement met.
• Compliance to government regulations for HSE.
LNG Facility in Middle East - Brownfield
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Safety shower monitoring and beyond
Challenges
• Customer wanted multiple wireless applications such as sensor measurements, safety shower monitoring, mobility solutions and so on
• Concerns on multiple network co-existence to support these applications
Solution • Single OneWireless Network to cater to
ISA100 and Wi-Fi applications using Cisco Aironet 1552S Access Points
Results
• OneWireless mesh network provided the infrastructure for ease of expanding wireless solutions and applications
• Consistent delivery and deployment model.
• Single wireless infrastructure for easy RF management
Global MMM - Brownfield
46 © 2015 Honeywell International All Rights Reserved
iiOT and Honeywell OneWireless
Further innovation of process automation
And beyond ……. Integrated Protective Solutions
Agenda
Customer Deployments
Summary
Wireless and iiOT @ HUG
47 © 2015 Honeywell International All Rights Reserved
The Honeywell Advantage – World Leader
World Leader
• Proven technology - Over 1 billion hours
of industrial field device operating
experience
• More outdoor industrial WLANs installed
than anyone else
• Single multi-purpose network
• Compliant with open standards
• More than 300 wireless patents
• Wireless solutions from multiple
Honeywell businesses
• Strong global partners: Cisco, SKF,
Redline, Spirax Sarco, Amstrong
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• Proven and innovative
• iiOT ready, enabling IPS
• Native integration into
Experion
More than
1 billion
operating
hours
Summary
49 © 2015 Honeywell International All Rights Reserved
iiOT and Honeywell OneWireless
Further innovation of process automation
And beyond ……. Integrated Protective Solutions
Agenda
Customer Deployments
Summary
Wireless and iiOT @ HUG
53 © 2015 Honeywell International All Rights Reserved
No reproduction or use of this material may be made
without Honeywell’s prior written permission
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