industrial tour on youth group

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1 Introduction Textile and garments sector is the biggest and fastest growing sector in Bangladesh. It is also the highest foreign currency earning sector in Bangladesh. Among this sector, Knit garment is gro wing very rapidly due to sma ller investment requir eme nt, gre ater bac wa rd lin age faci lity ! hig her profit tha n wov en garments. Tha t"s why export of ni t gar men ts is increasing steadily for last few years and up to now. Being the biggest contributor to the country#s foreign exchange$ around %& percent$ and employing around '.' million people, () percent of them women, the importance of nurturing a sector as vibrant and thriving as the garments industry, cannot be emphasi*ed enough. +ith export of eady -ade arments /-0 reaching 1.' billion in '))% and predictions of it rising to 2' billion or more in the next two years, it is obvious that the industry is growing at an exponential speed. Comfit Composite knit Ltd,  a 2)) 3 export oriented composite nit textile unit established with the commitment to cater the lobal needs for nit and casual clothing. The 4ro5ect has employed the 6tate$of$Art technology in its every piece of investments. Aiming at the context of the changing lobal demand pattern, international environment on trade specially the withdrawal of quota system and 64 and the availability of craftsmanship in the country, the  pro5ect encompassed the Knitting, 7yeing and 4rocessing of fabrics and eady$made arments production to be available from one stop service. The 4ro5ect ensures sampling to supply of finished - all from one source, ensuing in time delivery and complying quality. The machines and equipments setup for these pro5ects are procured from world$class brand, names renowned for their high quality, prod uct integrity and dependable production. The 4ro5ect is a new and one established in '))&, but the manpower engaged in the 4ro5ects to carr y out the day to day busin ess are all hig hly sill ed, purely profe ssio nal , vas tly experienced. The unique combination of organi*ed -anagerial and Technical team in one hand and latest, advanced and balanced technology on the other hand made the pro5ect one of the top to be referred in this field in the 8ountry. The best use of continuous development of 9uman es ources by pro vid ing the m Internati ona l 6ta nda rd :nv ironme nt and equ al opportunity is the eys for achieving comprehensive competence in all the level of the ;rgani*ational 9ierarchy . 8omfit has been established with the ob5ective and vision to cater the needs of '2st century of worldwide nit apparels maret from one stop service being

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7/26/2019 Industrial Tour on Youth Group

http://slidepdf.com/reader/full/industrial-tour-on-youth-group 1/17

1

Introduction

Textile and garments sector is the biggest and fastest growing sector in Bangladesh. It is also

the highest foreign currency earning sector in Bangladesh. Among this sector, Knit garment isgrowing very rapidly due to smaller investment requirement, greater bacward linage

facility ! higher profit than woven garments. That"s why export of nit garments is

increasing steadily for last few years and up to now.

Being the biggest contributor to the country#s foreign exchange$ around %& percent$ and

employing around '.' million people, () percent of them women, the importance of nurturing

a sector as vibrant and thriving as the garments industry, cannot be emphasi*ed enough. +ith

export of eady -ade arments /-0 reaching 1.' billion in '))% and predictions of it

rising to 2' billion or more in the next two years, it is obvious that the industry is growing at

an exponential speed.

Comfit Composite knit Ltd, a 2)) 3 export oriented composite nit textile unit established

with the commitment to cater the lobal needs for nit and casual clothing. The 4ro5ect has

employed the 6tate$of$Art technology in its every piece of investments. Aiming at the context

of the changing lobal demand pattern, international environment on trade specially the

withdrawal of quota system and 64 and the availability of craftsmanship in the country, the

 pro5ect encompassed the Knitting, 7yeing and 4rocessing of fabrics and eady$made

arments production to be available from one stop service. The 4ro5ect ensures sampling to

supply of finished - all from one source, ensuing in time delivery and complying quality.

The machines and equipments setup for these pro5ects are procured from world$class brand,

names renowned for their high quality, product integrity and dependable production.

The 4ro5ect is a new and one established in '))&, but the manpower engaged in the 4ro5ects

to carry out the day to day business are all highly silled, purely professional, vastly

experienced. The unique combination of organi*ed -anagerial and Technical team in one

hand and latest, advanced and balanced technology on the other hand made the pro5ect one of 

the top to be referred in this field in the 8ountry. The best use of continuous development of 

9uman esources by providing them International 6tandard :nvironment and equal

opportunity is the eys for achieving comprehensive competence in all the level of the

;rgani*ational 9ierarchy. 8omfit has been established with the ob5ective and vision to cater 

the needs of '2st century of worldwide nit apparels maret from one stop service being

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committed to On-time Delivery, Short Lead Time, Quality Assurance, Price Affordaility

and Social Accountaility.

The pro5ect encompassed the nitting, dying and processing of fabrics and eady$-ade

arments production to be available from one stop service. The pro5ect ensures sampling to

supply of finished - all from one source, ensuing in time delivery and complying quality.

The machines and equipments setup for these pro5ects are procured from world$class brand,

names renowned for their high quality.

Objective:

To gain practical experience.

To analy*e the production capacity per month in the industries.

To detect the maret price fixation per pieces. To have the nowledge how an organi*ation can run.

To measure the labor exploitation.

To find out the woring conditions at the time of wor orders.

To find out the ind of production processes adopted in garment Industries.

To correlate the turnover per annum and the wages received by the garment worers.

To gather information that will help us to start this business in our practical life.

To create more 5obs with minimum investments.

To be competitive in the internal as well as external marets.

To maximi*e export earning with minimum imported in$puts.

Methodology:

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Primary Sources of Data! +e have visited to 8omfit 8omposite Knit <td. practically and

the primary sources of data of this report are the 8omfit 8omposite Knit <td 8ompany.

2. Industrial 6urvey

'. =ocused roup 7iscussion

>. Interview 6chedule 6urvey

Secondary Sources of Data! I have taen some information from?

Internet

 @ews paper 

Limitations

Any reports needs high degree of involvement regarding collection of information, creation

of database, literature review and analysis of data. 4reparing of the report on 8omfit

8omposite Knit <imited", we face some limitations which hindrance our tas, such as <arger 

samples were not collected due to the 5ob tas of the worers and they have an illusory fear of 

 being intimated by the employers, if the facts about their garment industries are disclosed.

6hortage of time

Incomplete information in some web pages.

<ac of nowledge about this industry.

4oor experience in comparison with the scope of study tour.

=irst time practical experience.

7ue to some unavoidable reasons, data collection process was hampered.

Company History or ac!ground

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8omposite nit textile unit is a 2))3 export oriented company. It is established with the

commitment to cater the lobal needs for nit and casual clothing. The pro5ect has employed

the 6tate$of$Art technology in its every piece of investments. Aiming at the context of the

changing lobal demand pattern, international environment on trade specially the withdrawal

of quota system and 64 and the availability of craftsmanship in the country, the pro5ect

encompassed the nitting, 7yeing and 4rocessing of fabrics and eady$made arments

 production to be available from one stop service. The pro5ect ensures sampling to supply of 

finished - all from one source, ensuring in time delivery and complying quality. The

machines and equipment"s setup for these pro5ects are procured from world$class brand,

names renowned for their high quality, product integrity and dependable production. The

 pro5ect is a new and one established in '))&, but the manpower engaged in the 4ro5ects to

carry out the day to day business are all highly silled, purely professional, vastly

experienced. The unique combination of organi*ed -anagerial and Technical team in one

hand and latest, advanced and balanced technology on the other hand made the pro5ect one of 

the top to be referred in this field in the country.

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#

Company $ro%le:

&ision

2. To continuously focus on customer#s need to manufacture quality cotton

yarn, melange yarn, woven fabrics, nit fabrics ! nit apparels of high standard.

'. To establish them as the leading provider of nit apparels serving international

maret.

>. Cuality is always the combination of the highest intent, sincerest effort with an

accurate execution.

Mission

2. To maximi*e synergistic benefits, and to become a maret leader through the pursuit

of high productivity, advanced technological innovation by leveraging on the

strengths of their core business.

'. To be the maret leader by providing nit garments to the valued customers around

the globe.>. To increase export process,

"ame Comfit Composite #nit Ltd

Country of Ori$in Bangladesh

Chairman -r. e*aul 9aider 

%ear &stalished! '))&

'usiness Type! -anufacturer, Trading.

Product(Service eadymade arments

)ead Office D;ET9 T;+: , (''F',oeya 6arani, 7haa$2'2&,

T:<(()'$()G'>H>, =A(()'$()G'>G2

Production Area orai, -ir*apur, Tangail

Si*e && Bigha

Total +anpoer GG))

esite youthbd.com

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H. To increase maximum product.

G. To sell in a favorable price.

Organi(ational )tructure

*+M

Mr, -mal

.rishna

*+M

Mr, )alauddin

Mar!etin

*+M

Mr, Mosharro 

.ittin

+eneral Manager

Mr, M, -, ari

*irector

Mr, -!bor Haider

*irector

Mr, aridul -lam

*irector

Mr, -nis

Managing *irector

Mr, ero( -lam

Chairman

Mr, e(a!ul Haider

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igure: ;rgani*ational 6tructure 

Location -nalysis

The 4ro5ect is located in orai, -ir*apur under the 7istrict of Tangail, about G) ilometer 

distance from the International Airport of 7haa, Bangladesh. A well developed oad

8ommunication is there to reach the factory from the Airport as well as from the 7haa 8ity.

The 9ead office of the 4ro5ect is <ocated in the heart of 7haa 8ity in -irpur. 88K< is

established in a HG Acores land premises and in a 'G),))) square feet total industrial building

area.

*+M

Mr, ), M, )hamim

* ein 5

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$roduction 7eeds acilities8 9tilities and

;uipment

+ithin the complex facilities, utilities, and equipment /=F:FE0 in J8omfit 8omposite Knit

<imited /88K<0, a line in the sand needs to be drawn between -4$critical and business$

critical. +hile the process for identification has been discussed before, the following are the

differences between a -4$critical and business$critical =F:FE, including the respective

change management.

-4$critical =F:FE have a direct impact on the safety, identify, potency$strength, quality.

Business$critical =F:FE are those elements that affect the ability to manufacture and operate

efficiently? such as boilers, plant steam, compressed air? or elements that affect customer 

satisfaction? such as cosmetic defects, failures in deliver on time, and missing promotional

material.

$roduction 7eeds acilities:

J8omfit 8omposite Knit <imited /88K<0 produces their product by their own machineries.

They have much other positive side to produce and develop their activities. <ie,

6uitable environment

:xperienced labor 

:asy collection of raw materials

Better communication etc.

 )tandard and spacious loading and unloading area, )u<cient storage area,  =ransports or material movement, International standard sanitation system

>ater and ?uent treatment plant, ire detection and %re protection system, $-@ communication in each loor and Centers, +as generator or 2" hour lectricity supply, - separate utility bay or supplying o >ater8 )team8 -ir and +as, - ullABedged laboratory, Canteen or or!ers and staD, Medical Centre,

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E

9tilities actor:

To manufacture it needs utilities such as electricity, the utility equipment it used are given

 below

6.<.

 @o.

 @ame of -achine -odel ;rigin

2. 8aterpillar enerator 6HB E6A

'. Kaiser /compressor0 A67H% ermany

>. Kaiser /compressor dry0 I762 ermany

H. <ong chuan /as fired

 boiler0

6-2))BL2)$

GHL2'

India

G. :xhaust as Boiler 6-2)))BL2 India

.nitting ;uipment:The unit has the strength to produce various types of fabrics lie single 5ersey, pique and

double pique <acoste waffle ,rib inter loc ,flat nit collar ! cuff maing with half 5acquard

dryer. The nitting equipments are given below

6.

<

 @o

 @ame of -achine -odel Brand ;rigin

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1F

2. 8ircular Knit -achine M<6 Miunn long Taiwan

'. 8ircular Knit -achine M<7 Miunn long

-asa

Taiwan

>. =lat Knit -achine 8$2%'GM Miunn long 8hina

H. =abric Inspection

-achine

Miunn long Thailand

*yeing ;uipment:

To meet the worldwide demand trend the unit has the combination of tabular and open width

fabrics processing. The dyeing equipment is given below

 @ame of 

-achine

Brand -odel ;rigin

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-achine

N2$'

7elminler 7-69I ME-B; Turey

-achineN>$

H

7elminler 7-69I ME-B; Turey

-achineNG$

&

7elminler 7-69I ME-B; Turey

-achineN%$

(

7elminler 7-69I ME-B; Turey

-achine 1 7elminler 7-69I ME-B; Turey

-achine 2) 7elminler 7-69I ME-B; Turey

 =ransportation actor

It has own transportation facilities. It collects raw materials from buyers by its own

transportation and distribute produced product through its transportation facilities.

)ource o a Material

aw material is a unique substance in any production oriented textile industry. It plays a vital

role in continuous production and for high quality fabric.

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 Types of .a +aterial in .eadymade /arments 0ndustries!

2. Darn

'. =abric

>. 7ye stuff 

H. 8hemical and auxiliaries

7ame and )ource:

%arn!

The raw material /cotton yarn0 used in Knitting are collect from various 6pinning mill. They

 buy carded and also combed yarn according to their buyer requirement. The yarn count range

vary for carded yarn from />HF20 to /%F20 @e. The yarn count range vary for combed yarn

from /H)F20 to /')F20 @e.

Sources of Cotton %arn!

Aman 6pinning.

 @O 6pinning.

Thermax.

+ellan$e

-ellange is produced by blending different amount of top dyed fibre with grey fibre.

7ifferent types of mellange used in nitting are

-ellange

+hiteF:cru mellange rey mellange Anthra mellange

/7yed fibre ).'$'30 /7yed fibre '$2G30 /7yed fibre 2G$>)30

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Sources of +ellan$e!

2. 4atartoli

'. 4rime

>. 6hohag pur 

H. Thermax

Sources of Polyester!

2. Kader 6ynthetic.

'. 8hina.

Count! ')den, H)den, %Gden, 2))den, 2G)den.

Sources of Lycra!

P Brand oica

  8ountry Taiwan.

 P Brand Texlon

8ountry Korea.

 PBrand Acelen

  8ountry 8hina

 PBrand 8reora

  8ountry Mapan

 PBrand <ioli /In Qiyellatex used mostly0

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  8ountry 8hina

Count! 12 den, H) den, %) den.

Labor )upply

Total 3actory Technical 4 Professional +anpoer 0nformation!

9ighly silled manpower has been recruited in every functional and production lines. 6illed

and experienced Cuality 8ontrol 4eoples have been employed in every centers of 4roduction

4rocess. A good nos. of -BAs and Textile :ngineers are engaged in maintaining day$to$day

 business of the 4ro5ect. Total -anpower of the 4ro5ect is about H%'2 nos. :lectronic

8ommunication and 7ata 4rocessing is well established in the -anagement, while a group of 

trained -erchandisers is engaged in catering the demand of the buyers.

Source of .ecruitment

There are two inds of source 8omfit 8omposite Knit <td uses for recruitment .They are

&5ternal Source

2. +al$ins and +rite$ins.

'. Advertising

>. :mployee referrals

H. Internet 

0nternal Source

2. Mob$posting programs

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1#

'. 7eparting :mployees

$roduction lochart

  a Gam /$oly

*eliveryInspection

 

Com actin

  )tinger

 

Com actin

  *ryer

  )litting  );uee(er

  9nloading

  *yeing $rocess

  Loading the *yeing

eceive the abric -ccording to

  )torage the abric on +rey

Inspection o the +ray

.nitting $rocess

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igure: $roduction lochart

Conclusion

 =he Bourishment o any industry re;uires combined eDort and coA

operation rom several parties, )ocial8 political and macroeconomic

environment play pivotal role in this regard, =hrough Com%t Composite

.nit Limited is ne ventured company in the respective sector8 its groth

and epansion is praiseorthy, ItJs contributing the country and serving

the nation in diDerent ays, I it can up hold itJs much toard

advancement8 it ill be able to set a role model in our country,

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-ppendi

+eb lins

2. httpFFwww.youthbd.comFcomfit$composite$nit$ltd

'. httpFFwww.assignmentpoint.com

>. httpFFwww.2'>rf.com

H. httpFFwww.google.com

eferences

2. 4rovided 6heet.

'. 6peech given by -r. e*aul 9aider.