industrial processes ii industrial processes ii inden 3313 lecture 10 -- geometric tolerancing and...
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Industrial Processes II
INDUSTRIAL PROCESSES IIINDUSTRIAL PROCESSES II
INDEN 3313INDEN 3313
Lecture 10 -- Geometric Lecture 10 -- Geometric Tolerancing and DimensioningTolerancing and Dimensioning
Precisely Defining Parts and Precisely Defining Parts and ToolingTooling
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Industrial Processes II
OVERVIEWOVERVIEW
• Geometric TolerancingGeometric Tolerancing– Datum– Features
• Size• Location• Tolerances
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Industrial Processes II
ANNOUNCEMENTSANNOUNCEMENTS
Region IX IIE ConferenceOSU -- ATRC 101, 102
Awesome Design Lectureand Competition 3/3/00Lecture -- 2:30 - 3:20Watkins Center for International TradeCompetition 8:15 - 9:30Watkins Center for International Trade
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Industrial Processes II
IIE Student Conference IIE Student Conference DetailsDetails
• ScheduleSchedule• 9:15 – 10:00
– Facility Location Design (OU)– Alternative Route Effect on Turnaround Time –
Campus Shuttle System (UH)
• 10:15 – 11:00– Receiving at a Hardware Store– Integration of Security Monitoring and
Switchboard Operations at Norman Regional Hospital (OU)
• 11:45 – 12:30– Elementary School crossing Speed and Time (UH)– Improvement in Wiring and Examination of
Outsourcing of Componenets (TT)
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Industrial Processes II
IIE Student Conference IIE Student Conference DetailsDetails
• ScheduleSchedule• 2:45 – 3:45
– Performance Improvement in a Service Environment (St.M)
– Design and Development of a Graduate Application System (OSU)
– Setup Reduction at CNC Machining Centers (WSU)
– Main Conference Rm. 102– Use 101 for Overflow, Short In/Out
• Minimize Disturbance to Conference– Note: Non-paying guest– On-time, quiet, etc. …
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Industrial Processes II
Observations Observations
HomeworkOne Copy Submissions
Case Studies --
An opportunity to Perform Self-AssessmentInitial ReactionDealing with AvailabilityTeamwork/Self RelianceScheduling and OrganizationResources
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Industrial Processes II
QUESTIONSQUESTIONSTO START ??TO START ??
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Industrial Processes II
Jig and Fixture Design – Jig and Fixture Design – Quick Review (1)Quick Review (1)
• Must Arrest 6 (12) Degrees of Must Arrest 6 (12) Degrees of FreedomFreedom– Provide “Fixed” Location and Orientation
of Part in Space
• Location Surfaces/DatumLocation Surfaces/Datum– Must Use Those Specified on Drawing– Each Feature is Located from 3 Datum– Each Jig/Fixture Can Only Locate 3 Datum
• Multiple Datum Sets (for Different Features) May Require Multiple Tooling to be Designed and Built
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Industrial Processes II
Jig and Fixture Design – Jig and Fixture Design – Quick Review (2)Quick Review (2)
• ConsiderationsConsiderations– Principles
• 3-2-1• Maximum Separation• Minimum Contact
– Features• Drain Holes• Legs/Attachment to Machine Tool• Clamps (Forces into Locators, Activation
Time)• Visibility/Operator Access • Bushings (Jigs) – Type, Use• Replacement of Worn Parts
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Industrial Processes II
DRAWING - Fundamental DRAWING - Fundamental RulesRules
• From From Madsen, Madsen, Geometric Dimensioning Geometric Dimensioning and Tolerancingand Tolerancing, p. 11-12, p. 11-12– Every Dimension Has a Tolerance (except
for Reference, Maximum, Minimum, or Stock). Tolerances May be Applied Directly to the Dimension or Via the Title Block
– Dimensioning and Tolerancing Must be Complete.
– All Needed Dimensions must be Shown, No Redundant Dimensions, Minimize Reference Dimensions
– Dimensions Set By Part Function, Mating
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Industrial Processes II
DRAWING - Fundamental DRAWING - Fundamental RulesRules
• From From Madsen, Madsen, Geometric Dimensioning and Geometric Dimensioning and TolerancingTolerancing, p. 11-12, p. 11-12– Specify Part, Not Process, Use
Specifications– Can Include NON-MANDATORY (e.g.,
Shrink)– Arrange Dimensions for Readability– Use Dimensions (Not Gages, Codes)– 90o Implied When Not Stated Within
General Title Block Tolerance (Surfaces, Centerlines)
– All Dimensions at 20o C (68o F), Free State Conditions
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Industrial Processes II
DRAWING - Fundamental DRAWING - Fundamental RulesRules
• From From Madsen, Madsen, Geometric Dimensioning Geometric Dimensioning and Tolerancingand Tolerancing, p. 11-12, p. 11-12– Unless Otherwise Stated, Geometric
Tolerances Apply to Full Length, Width, Depth of Feature
– Dimensions Apply Where Specified on Drawing
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Industrial Processes II
DRAWING - Basic DRAWING - Basic DimensioningDimensioning
• Location DimensionsLocation Dimensions– Where, In Relation to Datum (Range)
• Size, Shape AllowedSize, Shape Allowed– Shape and Allowed Size Range
• Shape of Tolerance ZoneShape of Tolerance Zone• ApplicabilityApplicability
– Maximum Material Condition– Minimum Material Condition– Regardless of Feature Size
• Captured in Feature Control FrameCaptured in Feature Control Frame
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Industrial Processes II
DIMENSIONING TO CONVEY DIMENSIONING TO CONVEY FUNCTIONAL REQUIREMENTSFUNCTIONAL REQUIREMENTS• Dimensioning Must Reflect Part Dimensioning Must Reflect Part
Function, Mating PartsFunction, Mating Parts
Wilson, Figure 3-22, p. 44
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Industrial Processes II
DIMENSIONING PRACTICEDIMENSIONING PRACTICE• Avoid Double Dimensioning - Stack-upAvoid Double Dimensioning - Stack-up
Wilson, Figure 3-32a, p. 49
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Industrial Processes II
DIMENSIONING PRACTICEDIMENSIONING PRACTICE• Avoid Double Dimensioning - Stack-upAvoid Double Dimensioning - Stack-up
Wilson, Figure 3-32b, p. 49
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Industrial Processes II
DIMENSIONING PRACTICEDIMENSIONING PRACTICE• Reference DimensioningReference Dimensioning
Wilson, Figure 3-33, p. 49
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Industrial Processes II
DIMENSIONING PRACTICEDIMENSIONING PRACTICE• Tolerance InterpretationTolerance Interpretation
Wilson, Figure 34-50a, p. 89
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Industrial Processes II
DIMENSIONING PRACTICEDIMENSIONING PRACTICE• Tolerance InterpretationTolerance Interpretation
Wilson, Figure 34-50b, p. 89
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Industrial Processes II
DIMENSIONING PRACTICEDIMENSIONING PRACTICE• Tolerance InterpretationTolerance Interpretation• Conventional Dimensioning Sets Conventional Dimensioning Sets
“Square” Tolerance Zones - May “Square” Tolerance Zones - May Not Be Functionally CorrectNot Be Functionally Correct
SIZE, SHAPE OF TOLERANCE ZONEFOR POSITION OF CENTER OF MATINGPIN (BLUE,BLACK,PINK,AND ORANGE) IN HOLE (GREEN)
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Industrial Processes II
DIMENSIONING PRACTICEDIMENSIONING PRACTICE• Tolerance InterpretationTolerance Interpretation• Conventional Dimensioning Sets Conventional Dimensioning Sets
“Square” Tolerance Zones - May “Square” Tolerance Zones - May Not Be Functionally CorrectNot Be Functionally Correct
SIZE, SHAPE OF TOLERANCE ZONEFOR POSITION OF CENTER OF MATINGPIN (BLUE,,PINK,AND ORANGE) IN SLOT (GREEN)
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Industrial Processes II
GD&T DIMENSIONING GD&T DIMENSIONING • ConceptsConcepts
– Least Material Condition– Maximum Material Condition
– Represent the Acceptable Extremes of Part Surfaces/Material
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Industrial Processes II
GD&T DIMENSIONINGGD&T DIMENSIONING• External ( MMC and LMC)External ( MMC and LMC)
Wilson, Figure 4-44, p. 86
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Industrial Processes II
GD&T DIMENSIONINGGD&T DIMENSIONING• Internal (MMC and LMC)Internal (MMC and LMC)
Wilson, Figure 4-45, p. 86
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Industrial Processes II
GD&T DIMENSIONINGGD&T DIMENSIONING• Form Variation Within Perfect Form Form Variation Within Perfect Form
BoundariesBoundaries
Wilson, Figure 5-9, p. 102
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Industrial Processes II
GD&T DIMENSIONINGGD&T DIMENSIONING• Form Variation Within Perfect Form Form Variation Within Perfect Form
BoundariesBoundaries
Wilson, Figure 5-10, p. 103
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Industrial Processes II
GD&T DIMENSIONINGGD&T DIMENSIONING• Surface Elements - StraightnessSurface Elements - Straightness
Wilson, Figure 5-11, p. 103
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Industrial Processes II
GD&T DIMENSIONINGGD&T DIMENSIONING• Surface Elements - StraightnessSurface Elements - Straightness
Wilson, Figure 5-12, p. 104
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Industrial Processes II
GD&T DIMENSIONINGGD&T DIMENSIONING• Surface Elements - StraightnessSurface Elements - Straightness
Wilson, Figure 5-13, p. 105
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Industrial Processes II
GD&T DIMENSIONINGGD&T DIMENSIONING• Surface Elements - Axis StraightnessSurface Elements - Axis Straightness
Wilson, Figure 5-16, p. 106
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Industrial Processes II
GD&T DIMENSIONINGGD&T DIMENSIONING• Surface Elements - Axis StraightnessSurface Elements - Axis Straightness
Wilson, Figure 5-17, p. 106
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Industrial Processes II
GD&T DIMENSIONINGGD&T DIMENSIONING• Surface Elements - Hole StraightnessSurface Elements - Hole Straightness
Wilson, Figure 5-19, p. 107
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Industrial Processes II
GD&T DIMENSIONINGGD&T DIMENSIONING• Measuring StraightnessMeasuring Straightness
Wilson, Figure 5-14, p. 105
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Industrial Processes II
GD&T DIMENSIONINGGD&T DIMENSIONING• Virtual ConditionVirtual Condition
Wilson, Figure 5-18, p. 107
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Industrial Processes II
GD&T DIMENSIONINGGD&T DIMENSIONING• PerpendicularityPerpendicularity
Wilson, Figure 7-17, p. 151
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Industrial Processes II
GD&T DIMENSIONINGGD&T DIMENSIONING• AngularityAngularity
Wilson, Figure 7-26, p. 155
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Industrial Processes II
GD&T DIMENSIONINGGD&T DIMENSIONING• Feature Control FrameFeature Control Frame
Madsen, p. 320
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Industrial Processes II
GD&T DIMENSIONINGGD&T DIMENSIONING• Feature Control FrameFeature Control Frame
Madsen, p. 320
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Industrial Processes II
GD&T DIMENSIONINGGD&T DIMENSIONING• SymbolsSymbols
Kalpakjian, Figure 35.27a, p. 1060
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Industrial Processes II
GD&T DIMENSIONINGGD&T DIMENSIONING• SymbolsSymbols
Kalpakjian, Figure 35.27b, p. 1060
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Industrial Processes II
GD&T DIMENSIONINGGD&T DIMENSIONING• SamplesSamples
Wilson, Figure 6-1, p. 117
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Industrial Processes II
GD&T DIMENSIONINGGD&T DIMENSIONING• SamplesSamples
Madsen, p. 297
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Industrial Processes II
GD&T DIMENSIONINGGD&T DIMENSIONING• SamplesSamples
Wilson, Figure 6-43, p. 137
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Industrial Processes II
QUESTIONSQUESTIONSOR OR
CLARIFICATIONS CLARIFICATIONS ??????