industrial mixers - batching and custom applications
DESCRIPTION
These Industrial Mixers are designed to mix difficult and abrasive materials such as Fly Ash, Cement Dust, Heavy Metals, Frac Sand Additives, Oil Drilling Fluids, Bentonite, Barite, Iron Ore, Minerals and Color Pigments. Five Industrial Mixer models are shown in the presentation with varying heights, capacity and output. Produce a uniform material in as little as 30 seconds with as little as 8% water or other reagent. An 86,000 square foot facility and $3.5 million inventory of parts keep you up and running...97% of parts orders are shipped within 24 hours. Made in the U.S.A.----- FOR A PRICE QUOTE AND MORE INFORMATION GO TO: TinsleyCompany.com/mixers or CALL: (979) 217-1480TRANSCRIPT
Industrial MixersBatch Mixers & Custom Systems
Get a Quote: TinsleyCompany.com/mixers or (979) 217-1480
Designed for abrasive and difficult to mix minerals
Industrial Mixer Applications
Get a Quote: TinsleyCompany.com/mixers or (979) 217-1480
• Baghouse Dust Residue
• Bottom Ash
• Calcium Oxide
• Cement Residue
• Cupola Dust
• Heavy Metals
• Economizer Ash
• Fly Ash (all types)
• Foundry Sand
• Frac sand additives
• Hazardous and Non-Hazardous Wastes
• Mineral Dust
• Iron Oxides and Heavy Metals
• Lignite
• Sand
• Clay
• Sludge
• Oil drilling fluids including bentonite,
barite, iron ore and mixing of polymers
• Color pigment blending
Turbin Mixer Refractory Mixers Planetary Mixers Twin Shaft Horizontal Mixer Single Shaft Mixer
Industrial Mixer Models
Get a Quote: TinsleyCompany.com/mixers or (979) 217-1480
Can produce a uniform material in only 30 seconds with as little as 8% water or other reagent
3D Mixing Action Enclosed design provides
full control of fugitive dust Series I utilizes a weigh hopper
for material batching Series II offers a more compact option
◦ 7 sizes available◦ 20 to 200 tons per
hour
Turbin Mixers
Get a Quote: TinsleyCompany.com/mixers or (979) 217-1480
Mix dry, semi-dry, and low moisture castable refractory materials
Turbin Pan Style Mixer Planetary Action Mixer Horizontal Shaft Mixer
Refractory Mixers
Get a Quote: TinsleyCompany.com/mixers or (979) 217-1480
6 planetary mixer models with capacities from 0.5 cubic yards to 4.0 cubic yards
Only Planetary Mixer manufactured in U.S.A.
Available with or without skip hoist Optional automatic washout system Replaceable bolted wall and floor
liners of abrasion resistant AR225 steel
Planetary Mixers
Get a Quote: TinsleyCompany.com/mixers or (979) 217-1480
The high volume, high shear mixing action of this system provides mixing times from 60 to 90 seconds.
Air purge shaft seals Single-drive motor Heavy-duty cast steel mixing arms Hydraulic discharge door Easy access to drive coupling
Twin Shaft Horizontal Mixers
Get a Quote: TinsleyCompany.com/mixers or (979) 217-1480
High volume performance for smaller applications, dust handling and stabilization products.
8 cubic foot For reuse, recycling or disposal
of up to 8 tons per hour Mix a wide range of materials
including dusty, powdery, hazardous and non-hazardous materials
Single Shaft Horizontal Mixers
Get a Quote: TinsleyCompany.com/mixers or (979) 217-1480
Case StudiesIndustrial Mixers for Batching and Custom Applications
Texas Cement producer wanted to replace inefficient pug mill mixer
Producer needed to “wet CKD to a dustless powder” at a rate of 200 Tons Per Hour
After testing a sample of dust, the Dustmaster 200 TPH Series II industrial mixer was selected to replace the existing pug mill.
1. Cement Kiln Dust (CKD) Mixer
Get a Quote: TinsleyCompany.com/mixers or (979) 217-1480
Large Southern oil refinery wanted to process the FBC fly ash into a dust-free product for landfill disposal.
60 TPH DustMASTER® Series II batch system, equipped with load cells for weight measurement was selected
Mixes fly ash with a moisture content of 45% (by weight), with a mixing cycle of 90 seconds.
2. Fluidized Bed Combustion (FBC) Fly Ash
Get a Quote: TinsleyCompany.com/mixers or (979) 217-1480
Gray iron foundry in the Southeastern part of U.S.A. wanted to stabilize its cupola and general foundry dust to prepare for landfill disposal.
Dust would enter mixer at 500°F and contained heavy metals
A 60 TPH DustMASTER® system with screw conveyors between the chemical storage silos and weigh hopperwas installed.
3. Stabilizing Foundry Dust
TinsleyCompany.com/mixers –or- (979) 217-1480
Mineral processing company wanted to process hazardous and difficult to handle mineral dust before storage and re-use
A 20 TPH Series II industrial mixer was selected This weigh-batch mixer efficiently converts dry,
powdery mineral fines into a consistently homogenous material with the moisture characteristics of common potting soil.
4. Mineral Dust Processing
TinsleyCompany.com/mixers –or- (979) 217-1480
Waste to Energy Company wanted to condition fly ash by-product of the incineration process of burning Refuse Derived Fuels (RDF) for safe disposal
A 40 TPH Series II industrial mixer system was selected
Conditioned material is safely dropped into an open top truck
5. Waste to Energy (WTE) Fly Ash Conditioning
TinsleyCompany.com/mixers –or- (979) 217-1480
Installation, Parts, Service
Direct from the factory Made in the U.S.A.
Gain the advantage of single source responsibility for everything from installation and start-up to emergency service.
Proper installation and operator training can speed your start-up time and reduce operating costs.
Installation and Training
Get a Quote: TinsleyCompany.com/mixers or (979) 217-1480
We maintain a $3.5 million inventory of parts, and ship 97% of orders within 24 hours to help keep you productive.
Talk to the very people who built your equipment.
Parts and Service
Get a Quote: TinsleyCompany.com/mixers or (979) 217-1480
Mixer Systems has been manufacturing equipment for the concrete products and other related industries since 1979.
An 86,000 square foot facility houses advanced product planning, state-of-the-art manufacturing, and the capability of designing and constructing industrial mixing and batching systems from the ground up.
Made in the U.S.A.
Get a Quote: TinsleyCompany.com/mixers or (979) 217-1480
Tinsley Company is a manufacturer’s representative agency specializing in bulk material handling, particle sizing, recycling and sorting systems, reduction with both wet and dry processes.
We have been in business since 1978. Our employees can help you select the machines
and components that fit your application.
About
Need Help Fast? Go to:
TinsleyCompany.com/mixers or Call: (979) 217-1480