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  • Industrial FluorescentEnergy Solutions

    FLUORESCENT H IGH BAYS

    FLUORESCENT LOW BAYS

    COMPLEX ENV IRONMENT

  • 1

    Our world is increasingly recognizing the importance ofenvironmental sustainability and efficiency in buildingdesign. While cost containment and productivity gainsare universal demands, increasing lighting efficiencyrequires an understanding of the role lighting plays in thebusiness environment.

    Cooper Lighting has always been at the forefront inadopting and adapting to the latest advancements inlighting technology. Over the years, businesses andcommunities have benefitted from partnering withCooper Lighting to improve energy efficiency and reducecosts while protecting and enriching the environment.

    To those of you considering a more efficient lightingupgrade, this brochure presents a variety of products andprovides tips on how to make your retrofit project asuccess. A Cooper Lighting energy efficient lightingupgrade will reduce your utility bill; improve employeemorale and productivity; andhelp protect and preservethe environment.

  • 2

    The Fluorescent Advantage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 3

    Energy Savings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 3

    Lamp Life and Lumen Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 3

    Uniformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 3

    Instant On/Off and Occupancy Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 4

    T8 or T5HO? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 4

    Thermal Performance and Light Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 5

    Visible Light and the Scotopic/Photopic (S/P) Ratio . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 6

    Environmentally Friendly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 6

    Product Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pgs. 7-8

    HBI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pgs. 9-14

    HBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pgs. 15-20

    I5/I8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pgs. 21-24

    HBL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pgs. 25-30

    MBF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pgs. 31-32

    2HBG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pgs. 33-34

    HBHD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pgs. 35-36

    HBHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pgs. 37-38

    ARCTIC BAY - ABI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pgs. 39-40

    VT4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pgs. 41-42

    VT3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pgs. 43-44

    VT1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pgs. 45-46

    Lamp Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pgs. 47

    Emergency Options Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pgs. 48

    F-Bay Mounting Accessories Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pgs. 48

    Packaging Options Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pgs. 48

    Mounting Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pgs. 49-50

    Occupancy Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pgs. 51

    Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pgs. 52

    I5/I8 Lens, Door Frames and Wireguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pgs. 53

    HBI, HBL and HBE Lens, Door Frames and Wireguards . . . . . . . . . . . . . . . . . . . .pgs. 54

    Table of Contents

  • 455

    400 Watt High Bay

    F-BayHBI-654 T5HO

    F-BayHBI-632

    F-Bay I5-454 T5HO

    $26.16$34.88$43.60$53.32

    $56.16$74.88$93.60

    $112.32

    $54.24$72.32$90.40

    $108.48

    346

    221 229

    ANNUAL ENERGY SAVINGS

    KWH $0.06 $0.08 $0.10 $0.12

    (based on 4000 hrs.)

    500

    400

    300

    200

    100

    0

    The Fluorescent AdvantageThe most popular and productive lighting upgrades today involve replacing outdated fluorescent or HID (High Intensity Discharge) lighting systems.High Performance fluorescent lighting systems from Cooper Lighting utilize the latest technologies and design platforms to provide dramaticenergy savings and superior performance.

    3

    UniformityLinear fluorescentsystems improve lightinguniformity comparedwith HID systems.

    Energy SavingsCooper Lighting fluorescent high bays offer dramatic energy savings opportunitiesover HID Lighting systems and providequick returns.

    5000 Initial 10000 15000 20000 25000 35000

    Lamp Life & Lumen Maintenance

    LIG

    HT

    OU

    TPU

    T

    HOURS

    400 Watt High Bay

    T5 HO 6-Lamp

    T8 HO Ballast 6-Lamp

    T5 HO 4-Lamp

    End of Lamp Life

    Dimensions 160 x 10 400W MH 4-Lamp 54W 6-Lamp 32WFixture Type High Bay T5HO I5 Series HBI Series

    Number of Fixtures 13 13 13Initial Lumens per Lamp 36000 4400 2850Initial Lumens per Fixture 36000 17600 17100Light Loss Factor 0.66 0.855 0.963Input Wattage 455 229 221Maintained Average FC 43 33 43Max FC 47 38 48Min FC 37 27 36Average to Min 1.2 1.2 1.2Max to Min 1.3 1.4 1.3Vertical Average FC 22 15 20Max FC 35 23 30Min FC 12 9 11Average to Min 2.9 1.7 2.7

    400 WattHigh-Bay

    MetaluxHBI-632 T8

    Lamp Life and Lumen MaintenanceT5 and T8 fluorescent systems providebetter maintained light levels over magneticHID lighting systems with twice the lamplife. Multiple lamped fluorescent luminairesreduce the need for immediate maintenance.With fluorescent systems, the other lampswill stay illuminated when individual lampsextinguish.

  • 4

    T8 or T5HO?If your facility currently has T8 or T5HO lamps installed, the decision on lamp choice may be easy and allow for inventory consolidation.Both lamp types provide excellent performance but the attributes of each lamp type vary. Selection of lamp type is an importantconsideration. The following operating characteristics should be considered when making the selection:

    T8 Lighting Systems T5HO Lighting Systems

    First Costs

    Lamp Replacement Costs

    Lumens Per Watt

    Application Heights

    Ambient Environments

    Frequency of Starts

    Ballasts Light LevelFlexibility

    Luminaires in Comparison

    Fluorescent High Bay System Comparison

    Similar within ranges to T5 systems with lower lamp costs offsetby larger luminaire sizes.

    Lower cost lamps offset with higher quantityfor similar light output

    Similar within ranges to T8 systems with higher lamp costs offsetby smaller luminaire sizes.

    Higher cost lamps offset with lower required quantityfor similar light output

    91 87

    Suitable in wide ranges. Lower lumen output T8s are idealfor lower mounting heights below 15' while less ideal atmounting heights above 30'.

    Suitable in wide ranges. Higher output T5HO lamps are ideal forhigher mounting heights where higher lumen values allow for areduced number of lamps.

    Dependent on luminaire. T8 systems achieve maximum outputin 78F (25C) ambient environments. Starting temperatureranges as low as 0F (-18C) dependent on manufacturer oflamp, ballast, age of lamps and luminaire design

    Dependent on luminaire. T5HO systems achieve maximum outputin 95F (35C) ambient environments. Starting temperatureranges as low as -20F (-29C) dependent on manufacturer oflamps, ballast, age of lamps and luminaire design

    Standard T8 systems with instant start ballasts and frequenton/off cycles can dramatically reduce lamp life. ProgramStart T8 ballasts should be specified when used with highoccurrence of on/off cycles.

    Standard Program Start ballast systems are ideal for frequent startsand use with occupancy sensors.

    Offered in multiple light output ranges from 71% to 115% ofrated lamp life output, allowing for flexibility in applicationwithout changing lamp type. Currently offered in fixed Light output ranges.

    Metalux HBI632 using (6) 80+CRI T8 lamps withHigh Output ballasts.

    Metalux I5455 using (4) T5HO 80+CRI lamps.

    Net Lumens: 20,000 Wattage: 221 Net Lumens: 20,000 Wattage: 229

    40000