industrial ethernet stackable i/o blocks - gmi-databox 1358429292... · industrial ethernet...
TRANSCRIPT
Ethernet I/O
Modbus TCP/IP & UDP/IP
Rugged & Stackable
8400-453••
Industrial EthernetStackable I/O Blocks
EtherStax I/O blocks provide a ruggedized, high-densitysolution to interface many analog and discrete signals to your control system.A stackable aluminum housingmaintains a small footprint and stands up to industrialenvironments. The Ethernet interface supports ModbusTCP/UDP/IP for reliable host data transfer or peer-to-peercommunication. Web-based configuration simplifies setupwith any web browser. For OEM systems, or those thatrequire specialized housings, an open-board version without the enclosure is available. EtherStax are ideal fora broad range of measurement and control applications.
Rugged, Industrial-Grade DesignEtherStax are designed for high-reliability operation.Units feature 3-way isolation and surge protection. TheI/O circuitry has over-temperature, over-voltage, andover-current protection. Redundant communicationpaths and DC power ensure dependable operation. Ifnetwork communication is lost, outputs fail safely anda relay provides local alarming or shutdown functions.
Stackable, High-Density I/OA variety of models offer a mix of analog and discreteI/O interfaces with up to 96 channels on a single unit.Monitor sensors, control devices, or add local alarms.The units interlock for secure stacking that consumeslittle space when mounted on a surface or DIN rail.
■ High-density industrial Ethernet I/O:Put hundreds of I/O channels in less panel space.
■ Stackable aluminum or open-board packaging:Choose industrial-strength or low-cost mounting.
■ Rugged, shock and vibration-resistant design:Mounts on machinery, DIN rail, wall, or flat surface.
■ Modbus TCP/UDP/IP or i2o peer-to-peer network:Reliable communication to host or between nodes.
■ Easy web configuration with copy function:Quickly set up units with any web browser.
■ Dual-port Ethernet hub or switch w/MDI/MDI-X:Get diagnostics, redundancy, and easy expansion.
■ Ready for STP, RSTP, other redundancy schemes:Supports dual-path communication via Cu and fiber.
■ Local failsafe SPST 5A fault relay:Provides alarm/shutdown if network or power fails.
■ Surge suppression and 1500Vrms isolation:Protects power, relay, I/O, and each Ethernet Port.
■ Redundant DC power w/internal diode coupling:For “bump-less” transfer to back-up power.
■ Extended operating temperature of -40 to 7 °C
■ Designed for CE and UL/cUL Class1 Div 2 ABCD
OVERVIEW
P2
P5
P8
1
1
2
2
RST
RST
DFT
R
E1
E1
R
0
8
8
0
2
10
10
2
3
11
11
3
5
13
13
5
6
14
14
6
R
R
16
24
24
16
19
27
TS2
27
19
TS2
22
30
30
22
32
40
40
32
35
43
TS3
43
35
TS3
38
46
46
38P1
P3P4
P6P7
R.M.
1 2
DFT
RST
DFT
R
E1
0
8
2
10
3
11
5
13
6
14
R 16
24
19
TS2
27
22
30
32
40
35
TS3
43
38
46
P7
P8
RESETRX
FAULT
PWR2RX
R.M.
PORT 2
PORT 2
COMSTATUS
1 4
9 12
TS1
9 12
1 4
TS1
7 17
15 E2 25
15 E2 25
7 17
18 2120 23
26 2928 31
26 2928 31
18 2120 23
R 3433 36
E3 4241 44
E3 4241 44
R 3433 36
37 39
45 47
45 47
37 39
P1
P3
P5
FDX/COL
P2
P4
P6
TX
LNK/ACT
PWR1
PWRTX
PORT 2
COMSTATUS
COMSTATUS
1 4
TS1
9 12
7 17
15 E2 25
18 2120 23
26 2928 31
R 3433 36
E3 4241 44
37 39
45 47
EIS-408FX-M
PORT 1
ETHERNET 10/100M
PORT 1
ETHERNET 10/100M
ETHERNET 10/100M
PORT 1
Acromag
AcromagAcromag
To NIC
Acromag
Connect one unitper switch port
Recommended Connections (switched Ethernet)
Optional Connections (two cascaded nodes)
Use an Ethernet switchto distribute nodes
Remote hostw/ NIC installed
To NIC
Remote hostw/ NIC installed
1 2
1 2
0
8
8
0
1
9
9
1
3
11
11
3
4
12
12
4
6
14
14
6
7
15
15
7
17
25
25
17
20
28
28
20
23
31
31
23
R
R
33
41
41
33
36
44
44
36
39
47
47
39
1 2
0
8
1
9
3
11
4
12
6
14
7
15
17
25
20
28
23
31
R 33
41
36
44
39
47
PORT 1
PORT 1
R
E1RST
E1
R
RST
DFT
2 5
10 13
TS1
10 13
2 5
TS1
R 16 1918
24 27E2 26
TS2
24 27E2 26
R 16 1918
TS2
22 3221
30 4029 E3
30 4029 E3
22 3221
35 3834 37
43 4642 45
TS3
43 4642 45
35 3834 37
TS3
PORT 1
DFT
R
RST
DFT
E1
2 5
TS1
10 13
R 16 1918
TS2
24 27E2 26
22 3221
30 4029 E3
35 3834 37
TS3
43 4642 45
PORT 2
ETHERNET 10/100M
PORT 2
ETHERNET
ETHERNET 10/100M COMSTATUS
PORT 2
Acromag COMSTATUS
A ag COMSTATUS
Acromag
- PC with HMI- Controller- PLC or DCS- Peer-to-PeerOptional fiber-optic
CascadePort 2 toPort 1
CascadePort 2 toPort 1
Connect to Port 1
Units are auto-crossingand do not require across-over cable whenmaking copper networkconnections
Flexible network connections: Independently switched or daisy-chain cascaded nodes
Front
Back
Stacked
Open-boardmodel
Rugged & Stackable Ethernet I/O
Ethernet I/O Blocks
FEATURES
Dual Ethernet portsTwo Cu or one Cu / one fiber
Earth ground terminalOne on each side
Port status LEDsIndicate switch/hub mode, link,activity, 10/100Mbps, port faults
Default/Reset toggle switchRestore communication to factoryconfiguration or reset the unit.
High-density industrial I/OUp to 96 channels per unit with pluggable terminal blocks.
High-strength aluminum packagingDove-tailed grooves ontop for stacking andinterlocking units
Locking Ethernet connectionRJ45 clip frame provides securemedia connections resistant toshock and vibration when used with compatible cables.
Redundant DC PowerPluggable terminalsStatus LEDs
Power, I/O, relay statusFault relayLocal 5A Form A relay
Network and I/O Configuration Screens
Front View
Rear View
8.226” Width
7.25” Depth2.444” Height
With a variety of I/O configurations and flexible signalranges, EtherStax serves many industries.
End-user Industries:■ Power gen & distribution ■ Chemical & petrochem■ Water & wastewater ■ Metals processing■ Oil & gas refining ■ Pharmaceutical■ Food, dairy, beverage ■ Military & Aerospace
System Integrators:■ SCADA applications ■ Factory automation ■ Building & energy mgmt ■ Specialty machinery
OEM Machinery:■ Engine & turbine controls ■ Switch gear equipment■ Packaging equipment ■ Boilers & furnaces■ Semiconductor fab ■ Material handling
Distributed I/O for Batch ProcessingEtherStax I/O interfaces sensors, actuators, displays and other instruments to a PLC, DCS, or PC over yourEthernet network. Analog inputs monitor temperature,level, flow, pressure, voltage, current, and myriad processvariables. Analog outputs control drives, pumps, valves,motors, and heaters, or write to displays and recorders.Discrete inputs detect open/close and change-of-statewhile discrete outputs perform on/off control.
SCADA and Remote I/OIn addition to all the functions already mentioned,EtherStax are ideal for supervisory control and dataacquisition at remote sites. Units tolerate -40 to 75°Callowing outdoor mounting. Flexible, redundant powersupports battery operation. Multi-media capabilityenables use of copper, fiber-optic, or wireless Ethernetnetworks to eliminate the high cost of leased lines.
Discrete ManufacturingEtherStax models with high-density discrete I/O providea cost-efficient solution for automated operations suchas machining, assembly, and packaging. These compactunits can mount on machinery without worry of electri-cal noise, high voltage surges, or vibration affectingperformance. EtherStax have a high level of immunityand resistance to transient signals from solenoids,motors, and magnetic fields.
Ethernet-Enable your OEM MachineryMake your machines Internet-ready with EtherStax andmonitor operation from any PC with an Ethernet link.The rugged aluminum housing can bolt directly to yourequipment. Alternatively, the open-board version canmount in a NEMA enclosure or inside your machine.Resistant to shock and vibration, EtherStax units pro-vide dependable operation even on moving machinery.
APPLICATIONS
Ethernet I/O Blocks
Ideal for remote I/O or control rooms
P3P2
P6P5
R.M.P8
RX
TX
RX
TX
P1P2
P4P5
P7P8
R.M.
P2P1
P5P4
P8P7
P1
P4
P7
P3
P6
R.M.
P3
P6
R.M.
P1
FDX/COL
LNK/ACT
RX
P2
FAULT
PWR1
R.M.
EIS-408FX-M
P3
P5
P7
P8
P4
P6
RESET
FAULT
PWR2
PWR
P5
P7
P8
P6
RX RESET
FAULT
RXPWR2
R.M.
TX PWR
P3
P5
P7
RX
TX
P8
TX
P4
P6
RESET
PWR2
PWR
P1
FDX/COL
LNK/ACT
Acromag
P2
PWR1
P1
P3
FDX/COL
P2
P4
TX
LNK/ACT
PWR1
EIS-408FX-MEIS-408FX-M
Acromag Acromag
I/O 1
Switch
EtherStax Unit
Redundant MediaRing Connections
PC / HMIDCS / PLCController
AcromagEIS-408FX-M
If primary path later fails,then ring will fail-over to
the alternate path
The EtherStax istransparent to thering in hub mode
Switch Switch
AcromagEIS-408FX-M
AcromagEIS-408FX-M
Disabled path(switch blockscommunication viaredundant path
Unit must be inhub/repeater mode
UnitA
UnitB
Chan1-16
Chan17-32
Chan33-48
Chan49-65
Chan66-81
Chan82-96
UnitA
Chan1-16
P1P2
P4P5
P7P8
P3
P6
R.M.
P5
P7
P8
P6
RX RESET
FAULT
PWR2RX
R.M.
TX PWR
P1
P3
FDX/COL
P2
P4
TX
PWR1
LNK/ACT
EIS-408FX-M
Acromag
Chan1-16
Chan1-16
UnitB
UnitC
Chan49-65
Chan66-81
Chan82-96
Chan1-16
Chan17-32
Chan33-48
i2o featurenot availableon all models
Redundant Ring ConnectionsPeer-to-Peer Bi-Directional Communication
Peer-to-Peer Signal Splitter (dual outputs)
Model # Description
Ethernet I/O: i2o® Technology
i2o input-to-output messaging
Acromag’s i2o technology is the easy way to transmit input values for remote output without a PLC, PC or master CPU. With i2o, many Ethernet I/O modules have the ability to operate like a long-distance transmitter. You can convert your sensor inputs at Point A to process control signals at Point B. Or, you can monitor discrete devices at one site by reproducing the discrete levels with a relay output at another location.
Use your existing Ethernet lines to save time and wiring expensesConnect input modules to output modules using your existing copper/fiber infrastructure or with a single new cable. Multiple I/O modules can be multiplexed through a switch or wireless radios.
No complicated controllers. No software. No programming.Acromag Ethernet I/O modules have a built-in web page making it simple to configure using your standard web browser. Just click a few menu settings, enter the IP addresses, and you are done. Fast and easy.
BusWorks 900EN Series I/O Modules
Up to 12 channels per module and reliable, failsafe communicationMonitor up to a dozen devices with a single pair of I/O modules. Discrete I/O modules have twelve channels that you can set up as inputs or as outputs in four-channel groups. This allows bi-directional communication between two modules. Analog input modules measure up to six current, voltage, thermocouple, or RTD sensor signals. This data is then transmitted to a six-channel analog output module providing DC current or voltage output signals.
Wire-saving applicationsOur i2o technology lets an input module speak directly to an output module. It is ideal for non-critical projects that don’t need a PLC or PC master. Reproduce remote signals based on timed or event updates.
■ Remote monitoring of process variables (temperature, pressure, level, flow) and discrete devices
■ Remote data display, recording, alarms, or control
■ Signal splitters
■ Analyzer system monitoring
■ Power and water utility monitoring
■ Tank level, pump, and valve control
■ Remote monitoring of motor loads and contactor status
■ Remote control switching stations
■ Environmental control systems
■ Process shutdown, alarming, and annunciator systems
■ RFID systems
Easy Peer-to-Peer Communication with Acromag i2o
Analog
Peer-to-Peer Communication
Inputs
Input-to-Outputinput channel writes
to the output channel
(uni-directional or bi-directional communication)
4-20mA, 0-10V DC,thermocouple,RTD/resistance
Discrete Inputs on/off,high/low,open/close,momentarypush-buttons
Analog Outputs proportional4-20mA or0-10V DC
Discrete Outputs on/off,high/low,open/close
Any Ethernet MediaCopper, fiber,
wireless, or Internet
EtherStax I/O® also supports i2o
Ethernet I/O: i2o® TechnologyEtherStax Ethernet I/O Modules
ES2000 SeriesUnits with i2o
◆ Analog Input ModulesES215316 analog current inputs, 16 analog voltage or 8B inputs
◆ Analog Output ModulesES217116 current outputsES217216 voltage outputs
◆ Analog I/O ModulesES215116 analog current inputs, 16 analog voltage or 8B inputs, 16 analog current outputsES215216 analog current inputs, 16 analog voltage or 8B inputs, 16 analog voltage or 8B outputs
◆ Discrete I/O ModulesES211396 solid-state input/outputsES211732 solid-state inputs16 relay outputs
Analog I/O module (ES2152) configuration screen
UnitA
UnitB
Chan1-16
Chan17-32
Chan33-48
Chan49-65
Chan66-81
Chan82-96
UnitA
Chan1-16
P1P2
P4P5
P7P8
P3
P6
R.M.
P5
P7
P8
P6
RX RESET
FAULT
PWR2RX
R.M.
TX PWR
P1
P3
FDX/COL
P2
P4
TX
PWR1
LNK/ACT
EIS-408FX-M
Acromag
Chan1-16
Chan1-16
UnitB
UnitC
Chan49-65
Chan66-81
Chan82-96
Chan1-16
Chan17-32
Chan33-48
Installation #1: Peer-to-Peer Bi-directional Communication
NOTE: Buy modulesin pairs. For example:
AI with AO AIO with AIO DIO with DIO
Installation #2: Peer-to-Peer Signal Splitter (dual outputs)
Copper,Fiber, orWirelessNetwork
Current, voltage, 8Bor discrete inputs
Current, voltage, 8B,or discrete outputs
AnyEthernetMedia
Rugged & Stackable Solution
Interlocked units without mounting kit. ESA-DIN-VMK kit (vertical terminals). ESA-DIN-VMK supports two stacked units.
ESA-DIN-HMK kit (horizontal terminals). ESA-DIN-HMK supports three stacked units. ESA-SMK surface/machine mounting kit.
ESA-OMK open board stacking kit. One kitsupplies standoffs to stack two units.
Units stacked with ESA-OMK kit can mounton a DIN rail with ESA-DIN-HMK kit plate.
Side-by-side 19-inch rack mounting withESA-DIN-HMK kit on a DIN rail.
Mounting support to meet your needs
16.5 inches
Rubber grommets dampenshock and vibration
Rugged & Stackable Solution
General Specifications
For information about specific units, pleaserefer to the model data sheets or manuals.
■ Inputs and Outputs
See individual model data sheets for details.
■ Enclosure and Physical
Dimensions8.226 inches wide x 2.444 inches tall x 7.25inches deep. Units stack together on 2.175inch centers.
I/O ConnectorsPlug-in terminal blocks rated for 15A/300V;AWG #12-24 stranded or solid copper wire.
Network ConnectorsSee Ethernet Interface
Enclosure MaterialExtruded aluminum, 6063 T6 alloy, silveranodized finish.
Printed Circuit BoardsMilitary grade fire-retardent epoxy glass perIPC-4101/98.
Safety Approvals (Pending)CE marked. UL/cUL Listed.Hazardous Locations:Class 1; Division 2; Groups A, B, C, and D.
■ Environmental
Operating Temperature-40 to 7 °C (-40 to 1 °F).
Storage Temperature-40 to +85°C (-40 to +185°F).
Relative Humidity5 to 95%, non-condensing.
Power Requirements (Unit Main)18-36V DC. Redundant, diode-coupled terminals.See individual model data sheets for powerspecifications.
IsolationI/O, power, relay, and Ethernet port-to-port.Peak: 1500V AC, ANSI/ISA-82.01-1988.Continuous: 250V AC, 354V DC.
Installation CategoryDesigned for Pollution Degree 2 environmentwith an Installation Category II rating (over-voltage category).
Electromagnetic Interference Immunity (EMI)I/O have resistance to inadvertent statechanges with interference from switching sole-noids, commutator motors, and drill motors.
Electromagnetic Compatibility (EMC)Meets EN50082-1.
Electrostatic Discharge (ESD) ImmunityMeets EN61000-4-2.
Radiated Field Immunity (RFI)Meets EN61000-4-3 and ENV50204.
Electrical Fast Transient Immunity (EFT)Meets EN61000-4-4.
Conducted RF Immunity (CRFI)Meets EN61000-4-6.
Surge ImmunityMeets EN61000-4-5.
EmissionsMeets EN50081-1.
Radiated Frequency EmissionsMeets EN55022 Class A
Shock and Vibration ImmunityRating for single surface-mount unit in enclosure.
Mechanical Shock: 50g, 3ms, with 3 half-sineshock pulses in each direction along 3 axes (18 shocks), and 30g, 11ms, with 3 half-sineshock pulses in each direction along 3 axes (18 shocks), per IEC60068-2-27.
Random Vibration: 5g, 5-500Hz, in 3 axes at 2 hours/axis per IEC60068-2-64.
■ Ethernet Interface
Network Connector (Copper)8-pin RJ-45 sockets for 10Base-T/100Base-TXconnections. Wired MDI-X by default butincludes automatic MDI/MDI-X crossing.
Network Connector (Fiber)Duplex SC-type, multi-mode transceiver forIEEE 802.3u 100Base-FX cable connections.
ProtocolModbus TCP/IP or UDP/IP with integrated web-browser reconfiguration.
i2o Peer-to-Peer CommunicationSupported on select models only.See individual model data sheets for details.
IP AddressDefault mode static IP address is 128.1.1.100.
PortUp to 10 Modbus TCP/IP sockets supported.Uses port 502 (reserved for Modbus).
Transient ProtectionTransient voltage suppressors are applied on allports (power, I/O, Ethernet ports).
Data RateSwitch mode: auto-sense 10Mbps or 100Mbpson copper connections, 100Mbps on fiber-opticconnection.
Hub/repeater mode: fixed at 100Mbps andauto-negotiation does not apply.
DuplexSwitch mode: auto-negotiated, full or halfduplex.
Hub/repeater mode: only half-duplex and auto-negotiation does not apply.
ComplianceIEEE 802.3, 802.3u, 802.3x.
Network DistanceDistance between two devices on an Ethernetnetwork is generally limited to 100 metersusing copper cable, and 2km using multi-modefiber optic cable. Distance may be extendedusing hubs and switches.
AddressIP address can be preset by the user (static) and loaded from internal non-volatile memory,or it can be automatically acquired at startupvia a network server using a BOOTP (BootstrapProtocol) or DHCP (Dynamic Host ConfigurationProtocol). Includes default mode toggle switchto revert unit to a “known” fixed static IPaddress of 128.1.1.100, useful for trouble-shooting purposes.
Ordering Information
See individual model data sheets for details.