industrial ethernet resource guide

Industrial Ethernet Resource Guide

Industrial Networking Made Powerful, Flexible and Reliable

®

Featured Brands

Belden® Makes Industrial Networking Powerful, Flexible, and Reliable

Rugged products to seamlessly connect

Ethernet from the sensor to the enterprise.

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Be Certain with Belden

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Introduction ................................................................................................................................................................................... 4

Industrial Ethernet: High-Performance Communication from Sensor to Enterprise ..........................................................................................4Commercial versus Industrial Ethernet Devices .............................................6

The Belden Checkup: The Path to a High-Performance Network ....................................................................... 8

Best Practices ....................................................................................................9

Hirschmann Network Solutions .........................................................................................................................................32

Overview ...........................................................................................................32Backbone Switches .........................................................................................34Terminal Servers ..............................................................................................34DIN Rail Switches ............................................................................................36Security Devices ..............................................................................................38Wireless Access Points, Clients, and Controllers .........................................40Serial-to-Ethernet Converters ........................................................................42Wireless Antennas ...........................................................................................42

GarrettCom Network Solutions ..........................................................................................................................................44

Overview ...........................................................................................................44Backbone Switches and Workgroup Switches .............................................46Terminal Servers ..............................................................................................48Router/Firewall/Terminal Server, with Cellular Option .................................48Industrial Computer .........................................................................................48Optical Star Serial Device ...............................................................................48DIN Rail Switches ............................................................................................50Router/Firewall/VPN Devices .........................................................................52Media Converters and Converter Switches ..................................................52

Belden Network Connectivity Solutions ........................................................................................................................54

Overview ...........................................................................................................54Cable .................................................................................................................55Modular Industrial Patch Panels ....................................................................56Field-Installable Connectors ...........................................................................56 Fiber-Optic Transceivers .................................................................................57

References ..................................................................................................................................................................................58

IP Ratings .........................................................................................................58Glossary ............................................................................................................59

Table of Contents

Three Brands—One Solution for End-to-End Ethernet

Belden® Industrial Ethernet cables in a variety of constructions to meet challenging applications.

Hirschmann™ Ethernet devices include switches, routers, and security appliances to build a robust industrial network and integrate it with the enterprise.

GarrettCom™ Hardened Ethernet switches, routers, and terminal servers for Smart Grid, substation, and intelligent traffic system applications.

More Solutions for Networks in Harsh Environments and Large-Scale Infrastructures

Ethernet is enjoying much of the same success in industrial applications that has made it the network of choice in commercial applications. Ethernet is the near-universal communications protocol, handling not only traditional business networks, but also building automation, security, and industrial applications.

Industrial Ethernet is the Ethernet protocol re-packaged to handle the rugged environments of factory floors, process controls and other harsh environments, and to provide compatibility with popular industrial protocols.

Belden offers a comprehensive line of Industrial Ethernet cabling, connectivity, and networking devices, providing the most reliable communications solutions for your application. Whether you are networking your devices to controllers, connecting controllers to the control room, or relaying data between the control room, the engineering department, and remote manufacturing sites, Belden has the products you need to seamlessly connect your communications from the sensor to the enterprise.

We offer the most dependable Industrial Ethernet network performance for tough, mission-critical environments.

Robust Ethernet

Industrial Ethernet doesn’t mean limited Ethernet. Our products include a rich mix of advanced capabilities to allow you better control of your network.

Industrial Ethernet: High-Performance Communication from Sensor to Enterprise

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Get a Belden Network Checkup

Whether you are installing a new network or evaluating your current one, talk to the experts at Belden. We’ll evaluate your network to see what’s working well and what can be improved to maximize performance and lower costs. Our system-level approach considers both your objectives and the best way to meet them. Only by understanding the system can we recommend the appropriate hardware, redundancy and security strategies, and other features that mean the difference between high performance and an ordinary network.

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Broad Product Line

The breadth of our product line is unmatched and includes managed and unmanaged industrial-grade Ethernet switches, routers, security appliances, terminal servers, and industrial-grade cables and connectors to ensure trouble-free information and control.

Modular

Create a switch matched to your needs with our highly modular designs. You can mix and match copper and fiber, data rates, number of ports, and features such as PoE or IEEE 1588 precision timing.

Rugged

Our products are designed and built for rugged environments. We offer industrial-hardened devices with exceptional thermal management for reliability at industrial temperature ranges, electromagnetic compatibility in challenging electrical environments, fanless designs, sturdy housings, and even IP67 and IEC 61850-rated devices.

Enterprise Interoperable

Our switches have IT-compatible managed-switch functionality with SNMP and RMON and are compatible with industry-standard network management tools.

Comprehensive Service and Support

Count on Belden for the comprehensive expertise to help you plan, implement, and achieve maximum system performance and reliability. We offer network evaluation and design, training, technical support, and system-level performance.

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Look to Belden for system-level solutions. From the machine to the enterprise, we offer seamless networking with industrial ruggedness and state-of-the-art sophistication in extreme environments.

Commercial Ethernet equipment is designed for controlled indoor environments, without the expectation of temperature extremes, rough mechanical handling, and less than ideal environmental conditions. Industrial-grade Ethernet equipment, on the other hand, is designed and built for rugged applications in factories and outdoor environments, such as power stations, oil rigs, and transportation systems. The industrial network must withstand wide temperature extremes, be protected from dust, moisture, and EMI, and offer improved mechanical robustness. Industrial Ethernet switches are also available for compatibility with standard electronic packaging in an industrial setting. This includes DIN rail mounting, a variety of power supply options such as 24 or 48 Vdc, and IP67 sealing to enable washdowns.

Industrial Products: Designed for Long-Term Reliability

Industrial switches and other network devices typically have a much higher MTTF and MTTR than commercial switches. Most commercial networks undergo upgrades every five to seven years, while factory equipment may have lifetimes of several decades.

Commercial versus Industrial Ethernet Devices

Characteristic Ethernet Switch

Industrial Grade Office GradeOperating Temperature 0°C to +60°C standard

-40°C to +85°C extendedConformal coating available

0°C to +40°C

Humidity 99% (non-condensing), 100% using IP67 (waterproof) switches

Typically 10-85% (non-condensing)

Cooling System Fanless operation Fan operation

EMC EN50082-2 (Industrial Environments) EN50082-1 (Commercial Environments)

Operating Voltage Variety of voltages24 V (redundant) being the most common/standard No internal power supply

120/240 V Internal power supply

Redundancy Media ring reconfig time <30ms and as low as 0 ms

Depending upon topology, possibly significantly more

Lost Packets None or negligible Low to high, depending on topology

Deterministic Network Yes No

Link Media Multimode and single-mode fiberUTP/STP copper

Multimode and single-mode fiberUTP/STP copper

Communication Distances

Up to 68 miles on long-haul single-mode fiber Up to 68 miles on long-haul single-mode fiber

Management SNMPWeb-based managementSerial RS-232Command line interface (CLI)EtherNet/IP and PROFINET profiles for integration of management into PLC/HMI

SNMPWeb-based managementSerial RS-232CLI

Diagnostics Fault relay outputs for hard-wired fault diagnostics Port LED (visual information)SNMP trap to OPC server

LED (visual information)

Chassis Dimensions Small (e.g., 80 x 140 x 85 mm) Medium (e.g., 440 x 70 x 380 mm)

Mounting DIN rail/rack/hard mount Desktop/rack

Approvals CE, UL 1950, UL508, Germanic Lloyd, Class 1 Div 2, IEC 61850-3, IEEE 1613, NEMA TS2, EN 50121-4, EN 50155

CE, UL

Vibration 2g (IEC 60068-2-6 FC) Typically not rated/tested

Shock 15g+ (IEC 60068-2-27) Typically not rated/tested

Resistance RFI/EMI, dust, oil, liquids Dust

Data Throughput 10 Mb/s, 100 Mb/s, 1 Gb/s, 10 Gb/s 10 Mb/s, 100 Mb/s, 1 Gb/s, 10 Gb/s, 40/100 Gb/s

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Commercial versus Industrial Cable

Industrial Cable: Rugged and Capable

Belden supports both copper and fiber connectivity with rugged cables designed for industrial environments.

Industrial-grade cables are designed for more robust application environments. They usually feature a thicker PVC jacket than found on commercial UTP cable.

Temperature extremes. Extreme cold can make a cable stiff and brittle, while elevated temperatures can degrade the cable’s insulation and cause an increase in attenuation. Industrial-grade Ethernet will operate in a much wider temperature range (-40°C to +85°C) than their commercial counterparts (0°C to +40°C).

Solvents, lubricants and other strong chemicals can soak into commercial cables, especially under heat, causing a cable’s jacket to swell and lose mechanical strength. Oil- and chemical-resistant cable jackets in industrial-grade cable solve these issues.

UV radiation, most commonly caused by direct exposure to sunlight, causes the cable’s jacket to decompose at an accelerated pace, losing mechanical strength. This can limit the useful life of the cable.

Mechanical robustness. Cables are more likely to experience pulling forces (i.e., beyond those of the initial installation process) in an industrial environment; it may be necessary to move cables around as equipment is rearranged. Pulling a commercial-grade UTP cable with excessive force will stretch it. The elongation detrimentally affects signal integrity by increasing attenuation, crosstalk, return loss, and susceptibility to ambient EMI.

Environmental Issue/Customer Challenge

Commercial-Grade Industrial-GradeDataTuff®

Electromagnetic Noise X ü

Oil and Oil Vapor X ü

Chemicals X ü

Abrasion Resistance X ü

Outdoor Installation X ü

Flexing, Robotics X ü

Vibration X ü

Washdowns X ü

High and Low Temperatures X ü

MSHA Mining Ratings X ü

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The Belden Checkup: The Path to a High-Performance Network

Building a robust industrial network infrastructure is a step-by-step process. Belden network experts can help you conceive, design, and implement a network following proven methodologies. As you design your network infrastructure, use the following proven 11 best practices to improve your design.

Best Practices for Defining and Building a Robust Network

1. Segment the network into subnets

2. Segment communications by VLANs

3. Create a network infrastructure by adding switches and routers

4. Add Power over Ethernet (PoE) as appropriate

5. Add time synchronization (IEEE 1588) as needed

6. Determine environmental ratings for switches and routers

7. Add network security

8. Evaluate redundancy needs

9. Address any additional standards, specifications, concerns

10. Specify copper and fiber cabling requirements

11. Have a plan for success

In the following pages, we will discuss each best practice and look at an example. The example is based on a simple plant that includes receiving, processing, packaging and shipping. We will use this example as we define and build the network.

Dock 1

Dock 2

Control Room

EngineerWorkstation

HMI

Line 1

Line 2

Line 3

Make 1

Make 2

Shipping

Receiving

HMI

9


r

H MI

to Enterprise

A

A

A

L3

L2L2

L2

L2L2

L2L2L2

L2 L2

L2

L2

L2

L2L2

L2

L2

L3

L3

FW

FW

FW

FW

FW

FW

FW

FW

FW

FW

FW

BB-L3

BB-L3

BB-L3

L2

L2 L2

Use a spreadsheet or similar tool as you work through the best practices. By methodically keeping record of your network needs, structural choices, and other needs in the spreadsheet, you will be well on your way to achieving a reliable, high-performance network custom designed for your application.

Excel spreadsheets tailored to our network checklist are available for download at www.belden.com/industrial-ethernet-solutions.cfm.

BEST PRACTICE 0Record Your Choices Methodically

Location /Name L2 L3 10G ports

1G ports

10/100 ports

PoE ports

PoE Watts

1588 IP-67 2x power

Redun nets

USB memory

Backbone

Control Room / Ship / Receive ü 3 x ring 1 x

Make Area ü 3 x ring 1 x

Packaging Area ü 3 x ring 1 x

Firewalls

Control Room FW ? x ring 2 x

Shipping FW ?

Receiving FW ?

Make Area 1 FW ?

Make Area 2 FW ?

Line 1 FW ?

Line 2 FW ?

Line 3 FW ?

Enterprise Edge FW ü

NorthEast Edge FW ü

SouthEast Edge FW ü

L2

Make 1 East ü 8 ü ü ü

Make 1 West ü 8 ü ü

Make 2 East ü 16 1 7 ü ü ü

Make 2 West ü 6 ü ü

Line 1 East ü 6

Line 1 Central ü 10

Line 1 West ü 20 ü

Line 2East ü 10

Line 2Central ü 10


Line 3 East ü 12

Line 3 Central ü 12


Control Room North ü 20 3 ring 2 3

Control Room South ü 20 3 21 3 ring 2 x

Switch Port #

Speed Connector Distance (meters)

To switch or device

To port #

Connector Electrical Noise

Temp Chemical Hi Flex

Make 1 East

1 100 IP-67 m12 0.3 Make Area1 FW sec RJ-45 ü ü ü

2 100 IP-67 m12 10 Make 1 West 3 IP-67 m12 ü ü ü

3 100 IP-67 m12 2 I/O block 22 1 IP-67 m13 ü ü ü



6 100 IP-67 m12 6 Flowmeter 8 1 IP-67 m16 ü ü ü

7 100 IP-67 m12 spare

8 100 IP-67 m12 spare

Receiving NorthEast

1 1g Receiving SouthEast

2

2 1g GigE camera fiber ü

3

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BEST PRACTICE 1Segment the Physical Network into Subnets

What

A subnet divides a large network into smaller segments connected by routers or layer 3 switches.

Why

Subnets are great for isolating:

– High performance by creating smaller networks

– High bandwidth traffic (video, motion control)

One subnet can be stopped without affecting other subnets, which enable:

– Higher reliability

– Easier maintenance

– Easier management

Details

Devices on the same subnet easily talk to one another.

Rule of thumb:

– 80% traffic stays in subnet

– 20% traffic travels in/out

Most subnets link devices in the same general area (such as a production cell).

Layer 2 switches are used within subnet; Layer 3 switches/routers are used to connect subnets.

Belden Solutions

Belden offers a comprehensive range of Layer 2 and Layer 3 switches for rack mounting, DIN rail mounting, and direct machine mounting.

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BEST PRACTICE 1Example

Create physical groups based on function and location.

Possibilities:

– 1 subnet

– 2 subnets: process and the rest

– Several subnets

In this example, six subnets are created by function, segmenting the network into smaller units.

The number and extent of subnets can be determined in part by

– Ease of maintenance Stopping a subnet without effecting other parts of the process

– Security Each segment can be individually secured

– Logic Group by commonalities

– Complexity Several simpler subnets can be easier to manage than one large subnet

Dock 1

Dock 2

Control Room

EngineerWorkstation

HMI

Line 1

Line 2

Line 3

Make 1

Make 2

Shipping

Receiving

HMI

12

BEST PRACTICE 2Segment Communications into VLANs

What

A virtual LAN creates logical groups of devices that may not be physically grouped easily.

Why

VLANs are great for isolating:

– High bandwidth traffic (video)

– Distributed groups of data

– Communication between similar functions (such as data gathering for quality control)

Details

Devices on the same VLAN easily talk to one another.

A single switch can attach to devices on multiple VLANs.

Layer 3 Switch/Routers are used to:

– Configure VLANs

– Limit data in/out of VLAN

– Provide security to VLAN

Belden Solutions

Belden offers a wide range of Layer 2/3 switches with extensive support for VLANs.

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Use VLANs to create logical groupings of devices by function.

VLANs are for grouping functions by task:

– Security

– Quality Control

– Inventory Control

Dock 1

Dock 2

Control Room

EngineerWorkstation

HMI

Line 1

Line 2

Line 3

Make 1

Make 2

Shipping

Receiving

HMI

Inventory Control

Logical group 1

(VLAN 1)

Quality Control

Logical group 2

(VLAN 2)

Physical Security

Logical group 3

(VLAN 3)

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BEST PRACTICE 3Create a Network Infrastruture

What

Network Infrastructure: Layout switches, routers and cabling

Why

Improve throughput

Simplify management

Increase reliability

Details

Backbone

– Uses very fast switches and fiber (10G or 1G typical)

– Carries traffic outside industrial space to/from enterprise

Layer 3 Switch/Router

– Connects subnets and configure VLANs

– 1G up to backbone (typical)

Layer 2 Switches

– Connect to end devices and each other

– 100M (typical)

Belden Solutions

Our comprehensive line of industrial networking products allows you to create a robust infrastructure at every level from the machine to the enterprise backbone.

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Create a basic network infrastructure, showing location and typical of switches.

As a general rule:

Use Layer 2 switches within a subnet 100 Mb/s or 1 Gb/s ports.

Use Layer 2/3 switches between subnets. Layer 3 switching includes the routing capability to allow traffic to travel outside the subnet.

Use backbone switches to create the communications backbone. Backbone switches are high-speed, high-throughput switches.

Each subnet needs only a single connection to the Layer 3 switches. Uplinks can be 100 Mb/s, although 1 Gb/s is recommended for heavy, bandwidth-intensive traffic.

Dock 1

Dock 2

Control Room

EngineerWorkstation

HMI

Line 1

Line 2

Line 3

Make 1

Make 2

Shipping

Receiving

HMI

BB

BB

L2L2

L2

L2

L2

L2L2

L2

L2

L2

L2 L2

L2 L2L2

L2L2Devices

Devices

Devices

Devices

Devices Devices

Devices DevicesDevices

DevicesDevices

DevicesDevices

Devices

Devices

DevicesDevices

Devices Devices

Devices Devices

Devices

Devices

Devices

Devices

Devices

Devices

Devices

Devices

Devices

Devices

Devices

BBL3

L3

DevicesDevicesDevices

DevicesDevices

Devices

L3

L2

L2

L2

Devices

Devices

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BEST PRACTICE 4Determine Switch RequirementsPower over Ethernet

What

PoE allows a device to be powered over the network Cat 5e or 6 cable

Why

Simplified wiring of remote or hard-to-reach devices

Elimination of need for separate power cable

Details

Determine which end devices are candidates for PoE and are available in PoE-enabled versions

PoE-Powered DevicesOur SPIDER switches and BAT wireless products include models that can be powered by PoE.

Product Family PoE PortsRack-Mount Switches and Terminal ServersMACH100 4, 8, 16 (16 PoE+)MACH1000 4MACH4000 8, 16, 24, 32Magnum 10 ETX/XTS 4, 8Magnum 10K 4, 8, 12, 16, 20, 24, 28, 32Magnum 12KX 4DIN Rail-Mounting SwitchMagnum 6K 4, 6, 8Magnum PES42/PS14 4SPIDER 1, 4OpenRail RS22/RS32 8, 9, 16, 17, 24, 25IP67 Machine-Mountable SwitchesOCTOPUS 6, 8 (8 PoE+)WirelessBAT Access Points 1, 2

Belden Solutions

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Identify potential devices for PoE.

Check the power requirements for the device. PoE handles the following end-device power requirements:

– Standard PoE: 12.95 W

– PoE+: 25.5 W

For the number of PoE-powered devices, use the table on the previous page to find which switches can be configured with the required number of PoE ports.

Consult the tables for the product family to evaluate whether the switch also has the other features required for your application.

Applications for PoE

– Cameras

– VoIP Phones

– Wireless Access Points

– Barcode Readers

– RFID Readers

– Sensors

– Actuators

– HMIs

– Card Readers

– Access Controls

– Machine Vision

– Digital Clocks

– Data Loggers

Dock 1

Dock 2

Control Room

EngineerWorkstation

HMI

Line 1

Line 2

Line 3

Make 1

Make 2

Shipping

Receiving

HMI

sw

sw

sw

sw

PoE Devices sw Switches

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BEST PRACTICE 5Determine Switch RequirementsPrecision Timing (IEEE 1588)

What

IEEE 1588 v2 Precision Timing Protocol provides precise submicrosecond timing accuracy.

IRIG-B is a similar older technology.

Why

Motion control/automation

First-fault detection

Measurement and testing

Details

Determine if application needs sub-millisecond time accuracy.

Select devices for application that support IEEE 1588.

Identify/select device to provide timing reference (example: GPS).

Ensure all switches in the path between devices needing synchronization support IEEE 1588.

Belden Solutions

Rack-Mount Switches

Hirschmann MACH100

Hirschmann MACH1000

GarrettCom Magnum 12K


DIN Rail Mount Switches


Hirschmann MS Series

Hirschmann RSP Series

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Synchronization of multiple axes in a packaging line can be done with IEEE 1588 precision timing.

With each switch in the motion control subnet supporting precision timing, servo drives and other attached equipment can be precisely synchronized.

Dock 2

Line 1

Line 2

Line 3

Shipping MotionControl

Switch

ServoDrive

ServoDrive

ServoDrive

All Switches in theIEEE 1588 Path

Must SupportIEEE 1588

IEEE 1588-BasedMotion Control

Switch

Switch

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BEST PRACTICE 6Determine Switch RequirementsEnvironmental Ratings

IP67 Hirschmann OCTOPUS switches offer IP67 protection for washdown protection and direct machine mounting

IP20 IP20 protection is standard for most switches

IP52 GarrettCom Magnum 6KM mobile switches offer IP52 splash-proof protection

What

The key here is to ensure that the switch has all the features required for the application.

Why

The best match of switch features to application requirements means high productivity and less downtime.

Details

Environmental protection: IP20, IP52, or IP67 are common ratings for industrial applications. NEMAs rating can also be used. IEC 61850 is the most common standard for environmental rating for electrical substations.

For high moisture/humidity environments, conformal coating can be added to the device.

You should also check device ratings for other mechanical and environmental factors, such as vibration, shock, high and low temperatures.

Belden Solutions

The wide range of GarrettCom and Hirschmann switches makes it easy to mix and match requirements to find the best solution.

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In making sure a switch is rugged enough for the application, the main factor is usually the IP or NEMA rating for industrial application or IEC 61850 for power substations.

If your switch will be inside an enclosure: IP20, NEMA 1 or 2.

If your switch is exposed to washdown or submerged in water: IP66, 67 or 68, NEMA 4, 4X, 6, or 6P.

Consider other factors against which your switch must be ruggedized, such as:

– Shock

– Vibration

– Temperature extremes

– Moisture

Dock 1

Dock 2

Control Room

EngineerWorkstation

HMI

Line 1

Line 2

Line 3

Make 1

Make 2

Shipping

Receiving

HMI

IP20

High Temperature Rating

IP67

High Vibration

IP20

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BEST PRACTICE 7Add Security

What

Add network security as part of an overall security plan that contains physical, network, computer, device, and policies and procedures.

Why

A secured network architecture ensures protection of your valuable system assets and prevents costly downtime due to unintentional shutdowns or malicious attacks. Planning for and implementing security from the start simplifies design and can make security unobtrusive.

Details

Apply the following if required based on the results of a security risk assessment:

- Enable Layer 3 and router security features

- Enable Layer 2 managed switch security features

- Add security appliances. In general, use the following devices for security needs: Remote access: EAGLE 20 Perimeter security: EAGLE 30 Zone security: EAGLE TOFINO

For specific help with your application, call Belden‘s security team at 1-800-BELDEN-1.

Belden Solutions

Layer 3 switches have built-in firewall capabilities.

GarrettCom routers have firewall and security built in.

EAGLE20 firewall/routers offer stronger firewall policies and options.

EAGLE20 firewall/router/switches add a 4-port switch to the capabilities of the EAGLE20.

EAGLE Tofino security appliances offer modular and specialized security options.

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A multilayered approach to securing helps isolate and protect different areas of the network from threats from within and without.

Remote Access

Security appliances protect against unauthorized access from Internet connections and from a larger corporate network.

Perimeter Protection

The perimeter of the network must also be safeguarded against malicious or unauthorized intrusions.

Zone Protection

Each subnet should be individually secured.

In the first approach, EAGLE Tofino security appliances are inserted between the Layer 3 switch and subsequent downstream Layer 2 switches.

In the second approach, an EAGLE30 device (router, switch, firewall) replaces each Layer 3 switch.

Dock 1

Dock 2

Control Room

EngineerWorkstation

HMI

Line 1

Line 2

Line 3

Make 1

Make 2

Shipping

Receiving

HMI

Dock 1

Dock 2

Control Room

EngineerWorkstation

HMI

Line 1

Line 2

Line 3

Make 1

Make 2

Shipping

Receiving

HMI

L2

L2L2

L2

L2

L2

L3

L2

L2

L2

L2

L3

L2

L2

L2

L2

L2

L2

L2

L2

L2

L3

BB

BB

BB

T

T

TT

T

T

T

E20

E20

E30

E30

E30

Protect the perimeter

Protect zones

Protect remote access

Approach 1

T

L2

L2L2

L2

L2

L2

L2

L2

L2

L2

L2

L2

L2

L2

L2

L2

L2

L2

L2

BB

BB

BB

E20

E20

E30

E30

E30

Protect zones by replacing Layer 3 switches

with EAGLE30 firewall/router switch

E30

Approach 2


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BEST PRACTICE 8Determine Redundancy Requirements

Ring

Tree

In addition, consider:Redundant power suppliesRedundant configuration backup

What

Evaluate your application to determine if and where redundancy is needed.

Redundancy creates a mechanism to keep the network operating in the event of a component failure.

Why

– Reduce downtime

– Prevent a single failure from bringing down the network

– Increase productivity

Details

Redundancy can be applied at the device level or the network level.

Switch-level redundancy is obtained by:

– Dual power supplies

– Configuration backup

Network-level redundancy is achieved through numerous techniques to ensure primary and secondary paths for signals. These include ring and tree structures.

Belden Solutions

IEC 62439 Protocols: MRP, HSR, and PRP. These are advanced protocols that can, in the case of PRP, offer zero switchover time and zero packet loss.

HiperRing: A Hirschmann protocol with recovery times from to 30 to 3 ms or less.

S-Ring: A GarrettCom protocol that builds upon RSTP to allow fast recovery of larger ring-based networks.

Redundant Tree: These protocols use primary and secondary links, with automatic switching between primary and secondary if the primary fails. The widely used RSTP protocol uses a tree structure.

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Calculate the cost of downtime.

Identify critical areas and potential points of failure. Assess their impact on overall production and the costs associated with downtime.

Network downtime can be caused by:

– Overheated electronics (loss of cooling fan)

– Power supply failure

– Damaged or cut cables

– Accidents from moving equipment (robots, conveyors), careless operators (forklift), or device failure (power supply, overheating)

Dock 1

Dock 2

Control Room

EngineerWorkstation

HMI

Line 1

Line 2

Line 3

Make 1

Make 2

Shipping

Receiving

HMI

Downtime Calculator$ _____ per hour:

cost of downtime/lost production

x _____ average hours to MTTR

x _____ number of downtime events per year

= $ _____ annual cost of downtime

What is the Cost of Downtime?How Long Will Production Be Down?

What Are the Effects Upstream and Downstream?Will Product Be Lost?

How Much Effort Is Needed To Recover and Restart Your Process?

BB

BB

BB

C

Expensive chemicals lost

Loss of control

Entire plant affected by backbone loss

Forklift accident!

26

BEST PRACTICE 9Determine Additional Switch Needs

What

Evaluate your requirements for additional features or standards compliance required for your application.

Why

Ensure you‘re specifying the right products for the application.

Details

Determine the extent of compatibility with standards that might be required or desirable:

– EtherNet/IP or PROFIBUS profiles for easy integration of automation protocols

– Compliance with application standards, such as IEC 61850 for electrical substations or EN5012 for traffic control

Network components must be able to withstand such application hazards as:

– Extreme temperatures

– Corrosive gases

– High humidity and moisture

– Heavy dust and similar airborne contaminants

– Vibration

– Flexing (in cables)

– Standards compatibility

In addition, consider other basic needs as mounting: rack, DIN rail, on-machine

Belden Solutions

Belden devices can be application-matched to the widest range of environmental and mechanical extremes.

27


Use Location /Name L2 L3 10G ports

1G ports

10/100 ports

PoE ports

PoE Watts

1588 IP-67 2x power

Redun nets

USB memory

(Corrosive, moisture) Conformal coating

Ether-Net/IP

Profinet Special requirements

Backbone Control Room / Ship / Receive ü 3 x ring 1 x

Make Area ü 3 x ring 1 x

Packaging Area ü 3 x ring 1 x

Firewalls Control Room FW ? x ring 2 x

Shipping FW ?

Receiving FW ?

Make Area 1 FW ?

Make Area 2 FW ?

Line 1 FW ?

Line 2 FW ?

Line 3 FW ?

Enterprise Edge FW ü

NorthEast Edge FW ü

SouthEast Edge FW ü

L2 Make 1 East ü 8 3 3 ü ü ü

Make 1 West ü 8 ü ü ü ü

Make 2 East ü 16 1 7 ü ü ü ü ü

Make 2 West ü 6 ü ü ü ü

Line 1 East ü 6 ü

Line 1 Central ü 10 ü Electrical noise?

Line 1 West ü 20 ü ü

Line 2East ü 10 ü

Line 2Central ü 10 ü Electrical noise?


Line 3 East ü 12 ü

Line 3 Central ü 12 ü Electrical noise?


Control Room North ü 20 ü ring 2 ü ü ü

Control Room South ü 20 3 21 ü ring 2 x ü ü

Receiving West ü 12 ü ü Temp extremes

Receiving NorthEast ü 12 3 21 ü Temp extremes

Receiving SouthEast ü 12 ü Temp extremes

Conformal coatings to protect against corrosive gases and

extreme moisture in Make Area

Electrical noise near large drives in these areas

Extended temperature range

EtherNet/IP and PROFINET I/O


Evaluate each area for environmental or mechanical issues.

Different areas will present different challenges.

For each area, note what challenges must be addressed in selecting network devices and cabling.

28

What

Choose cables that meet the electrical, mechanical, and environmental requirements.

Why

Network reliability requires a cable matched to application needs.

Details

Transmission factors: Data rates and distances will define the need for copper or fiber cables.

Environmental factors: Temperature, UV resistance, direct burial, oil/solvent resistance, etc.

Mechanical factors: Bend radius, tray installation, high abrasion, continuous flexing, etc.

Electrical factors: Electrical noise from motors, drives, welding equipment, etc.

Belden Solutions

As an industry leader both in enterprise network structured cabling systems and in industrial cables, we are uniquely qualified to offer the fullest range of rugged high-performance cables.

BEST PRACTICE 10Specify Cables

Nonbonded

Bonded

How Far? How Fast?

In general, a higher data rate means a shorter transmission distance for a given type of cable. Choose a cable that not only supports the speed and distance you need today, but one that will allow upgrades to higher speeds or longer distances in the future

Belden’s Patented Bonded-Pair Technology

Our patented cable construction bonds each pair’s insulation along their longitudinal axes eliminate performance-robbing gaps.

– No gaps between the conductor pair means that the uniform conductor-to-conductor spacing

– Uniform centricity maintains excellent and consistent electrical performance

– Installable Performance™ is achieved to offer superior electrical performance, even after the cable has been bent, pulled, or twisted during installation

29



Criteria You Need Specify

Transmission Distance 100 Meters Max Cat 5e/6

2000 Meters Max Multimode Fiber

Over 2000 Meters Single-Mode Fiber

Data Rates 100 Mb/s Cat 5e

1 Gb/s Cat 6

10 Gb/s Fiber

Electrical Noise Low Noise Bonded Pairs • Unshielded

Moderate Noise Bonded Pairs • Foil Shielded

High Noise Bonded Pairs • Foil + Braid Shielded

Flexible Installation Continuous Flex Apps

Not Required Solid Conductors

Required Stranded Conductors

Pairs Most Apps 4-Pair Cable

Special Needs 2-Pair Cable

Criteria Specify

General Purpose for Most Applications PVC

Sunlight/UV Resistance Any

Oil Resistance Most

Chemical and Fuel Resistance FEP

Temperatures to 150°C FEP

Plenum Rating FEP

Low Generation, No Toxins When Burned LSZH

High Mechanical Stress (Abrasion, Cut Through) Polyurethane

Halogen Free LSZH

Continuous Flex TPE

Weldsplatter Resistance TPE

Direct Burial Polyethylene

Maximum Mechanical Protection Armoring

Criteria Look for

General Purpose for Most Applications PVC

Additional Chemical and Abrasion Resistance CPE

Copper Cable

Fiber-Optic Cable

Step 1: Select the Style of Cable

The first step the to determine the basic type of cable you need—one that meets the distance, data rates, EMI immunity, and flexibility requirements of your application.

Step 2: Choose the Jacket Material

PVC is the basic jacket material and suits most application. Choose other materials to meet specific needs. Specifying an insulation material is not an issue. Insulation is almost always polyolefin; other insulation materials are usually required by other jacket choices. TPE-jacketed cables, for example, have TPE insulation.

30


Criteria Specify

Tray Application UL PLTC (300V)UL TC-ER (600V)

600 V 600 V AWM Style

Mining MSHA

Regulatory NEC/CEC and Local Codes

Criteria You Need Specify

IP20 (Most Apps) Standard Duty RJ45

Heavy Duty Full-Metal-Body RJ45

IP67 4-Pair Cable Ruggedized ODVA RJ45

2-Pair Cable M12

Cable Shielding Yes Shielded Connector

No Unshielded Connector

Criteria Make Buy

Cost Lower Higher

Skill Higher Lower

Fine-Tune Custom Lengths Yes No

Installation Speed Slower Faster

Testing On-site Testing Factory Tested

Step 3: Consider Other Needs

You must consider national and local codes that your application must meet—and any other special issues not conveniently addressed in Steps 1 and 2.

Step 4: Determine the Type of Connector

Connectors are selected on the amount of protection required, both in terms of IP rating and shielding. The choice may be determined by the type of device you are connecting to.

Step 5: Decide Whether to Make or Buy Cable Assemblies

31


Industrial Networking Project ChecklistNeed How Belden Can Help

Manage

Manage my entire project Provide a dedicated resource to work as customer staff

Design

Review my design and highlight areas of risk Fax and phone consultation

Assist with my design in a few key areas Fax and phone consultation

Assess my situation and create my design Onsite meeting and comprehensive network design

Install

Preconfigure switches/routers

Provide industrial installation guidelines

Create custom installation instructions and drawings Recommend experienced Belden System Integrator or partner

Perform the installation Recommend experienced Belden System Integrator or partner

Perform security vulnerability testing Onsite testing and assessment

Perform network validation Onsite testing and assessment

Startup

Perform startup Recommend experienced Belden System Integrator or partner

Provide troubleshooting Onsite troubleshooting

Operate

Dedicated onsite engineering service

Maintain

Stock spares We review your application needs and provide recommendations

Stock preconfigured spares

Firmware Keep your hardware current

Switch warranty Lifetime Warranty

Industrial HiVision Service Contract Keep your software current

Advanced replacement for faulty devices

Remote troubleshooting

Dedicated technical support contact Get help from someone that knows you and your application

On-site troubleshooting

Troubleshooting procedures

Troubleshooting tools

Training for maintenance team

Upgrade

Assess planned network changes and highlight areas of risk Fax and phone consultation

Onsite visit if needed

BEST PRACTICE 11Have a Plan for Success

Think through your needs as you plan your project. Do you have the skills, the knowledge, and the time to plan and implement the network? Do you need a lot of help or just a little? Do you need someone to give a second look at your plans?

Belden experts—and our network of partners—have the experience and know-how to help at whatever level you need.

The table below lists common requests. Talk to us about helping you with yours.

32

Rack-Mount Devices

Managed Ethernet Switches

MACH4000 Rugged, Hardworking, and 10G Ready, with enterprise-level performance and connectivity in an industrial-tough design. Configurations conclude up 52 10/100 RJ45 ports, 16 GbE RJ45 ports, and SFP and XFP slots for Gigabit and 10G connectivity.

MACH1000 Configured either as a 10/100 or Gigabit switch, the MACH1000 is a rugged workhorse switch with options that include PoE and IEEE 1588 v2 precision timing.

MACH100 Available in fixed or modular versions, these switches combine flexibility with easy configuration of up to 26 ports for 10/100, Gigabit, and even 10 Gigabit Ethernet. Supporting PoE and PoE+, MACH100 switches bring high performance to the control room, with 10G links to the enterprise or other control rooms

Serial Converters IOLAN 16 serial ports with two Gigabit Ethernet ports in a rugged housing provide easy, reliable connectiv-ity for serial devices.

Hirschmann Network Solutions

The Hirschmann brand represents experience and expertise in automation technology.

We helped pioneer Ethernet as a common standard for industrial networks. Today, Hirschmann products will ensure hassle-free and secure data communication under the toughest conditions. The high transmission speeds and large bandwidths provide the fastest possible processing of large amounts of data.

The Hirschmann line of networking devices manages virtually every communication connection among the various layers of the network: information, control and device. There are products that support both copper and optical fiber media, with data speeds as high as 10 Gb/s.

As the global leader in Industrial Ethernet devices, we continue to innovate with products such as switches with zero switchover time and zero packet loss redundancy, OpenBAT wireless with Clearspace technology for improved signal integrity, and the first all-gigabit machine-mount switch.

33


DIN-Rail Mount Devices

Managed Switches OpenRail RS Series The OpenRail RS Series encompasses a broad variety of DIN rail switches with capabilities ranging from basic connectivity to advanced features—giving you more choice in ports, data rates, and advanced features.

MS Series Up to six backplane slots—including one for Gigabit—accept a range of plug-in modules for Ether-net, IEEE 1588 v2 PTP, and digital I/O.

Unmanaged Switches SPIDER/SPIDER II These affordable, entry-level switches are available in SPIDER 10/100 devices and SPIDER II Gigabit devices.

OpenRail RS Series The RS2 is a 5-port 10/100 switch, providing up to two optical interfaces. The RS20 provides 6, 14, or 15 PoE-enabled RJ45 ports plus up to three optical interfaces.

Security Appliances EAGLE20 /EAGLE30 An all-in-one device offering an industrial-strength firewall with advanced encryption, firewall rules, and VPN tunneling and Ethernet switching.

EAGLE Tofino Zone-level security made easy with ANSI/ISA-99 standard protection for zones of control system equipment with rugged Plug-n-Protect security providing a firewall, VPN, asset management, event logger, and detailed protection and filtering of OPC and Modbus TCP communications.

Wireless OpenBAT Access Points and Clients

Advanced Clear Space technology for increased signal integrity means high-performance network-ing without the wires.

BAT WLC Controller Centralized configuration, monitoring, and managing up to 100 BAT access points or clients.

Serial Converters IOLAN Serial device serving made easy with one or three serial ports and one Ethernet port, with an option for a V.92/V.90 modem.

Machine Mount Devices

Managed and Unmanaged Switches

Octopus Octopus switches, in both managed and unmanaged versions, supply a full range of ports, speeds, and features like PoE/PoE+ with sealed copper (M12 connectors) and fiber (ODVA compliant) ports.

34

Family Model Layer 2/3 Switching

Base Config. Expansion Slots

Port Options (Expansion Modules) 10G Gigabit 10/100 Gigabit 10/100

MACH4000 Backbone Switches

48+4G 2/3 – 4 Combo 16 RJ45 4

8 SFP Ports8 RJ45 Ports

8 SFP Ports8 RJ45 Ports (with PoE)

24G 2/3 – 8 Combo – 2

24G+3X 2/3 3 XFP 8 RJ45 – 4

48G 2/3 – 16 RJ45 – 4

48G+3X 2/3 3 XFP 16 RJ45 – 4

MACH100 Series

MACH102(Modular) 2/3 – 2 SFP Slots 8, 16, 24 2 –

8 RJ458 RJ45 (PoE)8 MMF (SC)8 SMF (SC)8 SFP Slots

MACH102(Fixed) 2/3 – 2 SFP Slots 8, 24 – – –

MACH104 2/3 2 XFP Slots

20 RJ454 SFP Slots – – –

MACH1000

MAR1020 2 – –2 – 24(Increments of 2)

–2 Combo 4 SFP Slots4 RJ45 2 RJ45 + 2 SFP Slots

–

RJ45M12MMF (ST, MT-RJ, SC)SMF (SC, 25, 65, 140 km)SFP Slots

MAR1030 2 – 2, 42 – 24(Increments of 2)

–

2 Combo 4 SFP Slots4 RJ45 2 RJ45 + 2 SFP Slots

RJ45M12MMF (ST, MT-RJ, SC)SMF (SC, 25, 65, 140 km)SFP Slots

MAR1040 2/3 – 16 Combo – – – M12

Managed Backbone Switches

Hirschmann Rack-Mount Switches Feature Layer 2 Switching or Layer 3 Switching/RoutingConformal coating available

MACH4000 MACH100

Family Model Base Config. Expansion Slots

Port Options (Expansion Modules) 10G Gigabit 10/100 WAN Gigabit 10/100 Serial

IOLAN

SDS16C 2 RJ45 – 16 RJ45 – – -- – –

Terminal Servers

35


PoE Ports IEEE 1588 PTP

Redundancy Methods

Mgt Ports Approvals Operating Temp. (°C)

Power Supply Options

Notes Model Family

0, 8, 16, 24, 32 –

RSTPMRPHIPER-Ring (300 ms)

V.24 (RJ11)USB cUL 508 0 to +60

24, 48 VDC110/230 VACRedundancy

48+4GMACH4000 Backbone Switches

0, 8, 16 – 24G

0, 8, 16 – 24G+3X

0, 8, 16, 24, 32 – 48G

0, 8, 16, 24, 32 – 48G+3X

0, 8, 16 –


V.24 (RJ11)USB cUL 508 0 to +50 110/230 VAC

Redundancy

Reverse-Mount Option

MACH102(Modular)

MACH100 Series

– – MACH102(Fixed)

4 (PoE)16 (PoE+) – MACH104

4 – RSTPMRPHIPER-Ring (30 ms)

V.24 (RJ11)USB

cUL 508cUL 1604 Class 1 Div 2 Germanischer Lloyd IEC 61850-3; IEEE 1613EN50121-4, NEMA TS

0 to +60-40 to +85-40 to +70 EEC

24, 36, 48 VDC110/250 VDC110/230 VACRedundancy

MAR1020

MACH1000

4 –

4 16


MAR1030

MAR1040

Managed Backbone SwitchesMACH1000

Timing PoE Ports Redundancy Methods

Mgt Ports

Approvals Operating Temp. (°C)


Notes Model Family

– – – V.24

IEC 61850-3IEEE 1613cUL 60950-1cUL 1604 Class1 Div 2ATEX 100a, Zone 2

-40 to +70 110/250 VDC110/230 VAC SDS16C

IOLAN

Terminal Servers

36

Managed DIN Rail Switches OpenRail RS20/RS30OpenRail RSPOpenRail RSR


Ports Expansion Slots

Port OptionsGigabit 10/100 (RJ45 + Fiber) Gigabit 10/100

OpenRail

RSB20 2 –

88 + 1 SFP Slot6 + 2 SFP Slots6 + 3 SFP Slots

– – –

RS20/RS22 2 – 4, 8, 16, 24 + 2 Uplink9, 17, 25 + 3 Uplink – –

RJ45MMF (SC, ST)SMF (SC, ST, 10, 40, 70 km)

RSR20 2 – 8, 9 + 2 Uplink – –

1 RJ451 RJ45 + 2 MMF (SC)MMF (SC, ST, MT-RJ)SMF (SC, 10, 40 200 km)

RS30/RS32 2 2 RJ45 8, 16, 24 + 2 Uplink8, 16, 24 + 2 Uplink – RJ45

1, 2, or 3 SFP Slots –

RSR30 2 2, 3 + 2 Uplinks 6, 7, 8 – 1, 2, 3 , 4 Combo

1, 2, 3 , 4 SFP Slots 1, 2, 3, 4 Combo Ports

RS40 2 9 – – 2 Combo –

RSP 2 3 RJ458 RJ454 RJ45 + 4 SFP slots11 RJ45

– 3 SFP Slots 3 SFP Slots

Managed Modular Backplane Switches MS Series


Backplane Type

Backplane Slots Maximum Ports Media ModulesGigabit 10/100 Gigabit 10/100 Gigabit 10/100

MS SeriesMS20 2 10/100 – 2, 4, 6 – 24 –

4 RJ45

0, 2, or 3 RJ45 + 1, 2, or 4 MMF (SC, ST, MT-RJ)

0, 2, or 3 RJ45 + 1, 2, or 4 SMF (SC, 20, 40, 70 km)

4 SFP Slots

2 or 4 Combo

MS30 2 10/100 + Gigabit 1 2, 4, 6 2 24 2 MMF

2 SFP Slots

MS4128 2/3 10/100 + Gigabit 1 2, 4, 6 4 24 4 MMF

4 SFP Slots

37


Managed DIN Rail SwitchesPoE Ports IEEE 1588

PTPRedundancy Methods Mgt Ports Approvals Operating

Temp. (°C)Power Supply Options

Model Family

– – RSTPMRPHIPER-Ring (300 ms)

V.24 (RJ11) cUL 508cUL 1604 Class1 Div 2

0 to +60-40 to +70

12/24 VDCRedundancy

RSB20

OpenRail

0, 9, 17, 25 – RSTPMRPHIPER-Ring (300 ms)

V.24 (RJ11)USB

EN50121-4Germanischer LloydIEEE 1613NEMA TS-2cUL 508cUL 1604 Class1 Div 2

0 to +60-40 to +70

12/24/36/48 VDC 24 VAC

RS20/RS22


V.24 (RJ11)USB

EN50121-4IEC 61850-3Germanischer LloydIEEE 1613cUL 508

0 to +60-40 to +85

24/36/48 VDC60/120/250 VDC 110/230 VAC Redundancy

RSR20

0, 8, 16, 24 – RSTPMRPHIPER-Ring (300 ms)

V.24 (RJ11)USB

EN50121-4Germanischer LloydIEEE 1613NEMA TS-2cUL 508cUL 1604 Class1 Div 2

0 to +60-40 to +70

12/24/36/48 VDC 24 VAC

RS30/RS32

– RSTPMRPHIPER-Ring (10 ms)

V.24 (RJ11)USB

EN50121-4IEC 61850-3Germanischer LloydIEEE 1613cUL 508

0 to +60-40 to +85


RSR30


V.24 (RJ11)USB

Germanischer LloydIEC 61850-3cUL 508cUL 1604 Class1 Div 2ATEX Zone 2

0 to +60-40 to +70

12/24/36/48 VDC 24 VAC

RS40

0, 4, 8 11 RSTPMRPHSRPRP

V.24 (RJ11)SD Card

cUL 508IEC 1850-3IEEE1613NEMA TS-2 EN50121-4

0 to +60-40 to +85


RSP

Managed Modular Backplane SwitchesMedia Modules PoE

PortsRedundancy Methods

Mgt Ports



Model Family

IEEE 1588 PTP Digital I/O

2 or 4 RJ452 MMF or SMF2 SFP Slots

4 I/O Ports –


USB

cUL 508cUL 1604 Class1 Div 2EN50121-4IEC 61850-3IEEE 1613

0 to +60 24 VDC

MS20MS Series

MS30

-30 to +60 24 VDC MS4128

38

Zone-Level Security Appliance

Zone-Level Security ApplianceFamily Model Ports Port Options

Gigabit 10/100 Gigabit 10/100Eagle

Eagle Tofino – 1 Trusted, 1 Public – RJ45MMF (SC)

Eagle

Eagle

Family Model Ports Port OptionsGigabit 10/100 Gigabit 10/100

Eagle

Eagle20-0400 – 4 – RJ45

Eagle30-0402 2 4 SFP Slots RJ45

Unmanaged DIN Rail Switches

Router/Firewall/VPN Devices Eagle

OpenRailSPIDER Series

Family Model Ports Expansion Slots

Port OptionsGigabit 10/100 (RJ45 + Fiber) Gigabit 10/100

SPIDER SeriesSPIDER –

3, 4, 8 RJ451, 4, 8 RJ45 + 1, 2 MMF or SMF

– – –

SPIDER II5 RJ455 RJ45 + 2 SFP Slots

– – – –

OpenRailRS2 –

3, 4, 5 RJ453 RJ45 + 2 MMF or SMF4 RJ45 + 1 MMF or SMF

– – –

RS20 – 6, 14, 15 RJ45 + 1, 2, 3 MMF or SMF – – –

Family Model Ports Port OptionsGigabit 10/100 (RJ45 + Fiber) Serial Gigabit 10/100

Eagle

Eagle20 Firewall/VPN Router – 1 Trusted, 1 Public –

RJ45MMF (SC)SMF (SC)

39


Zone-Level Security Appliance

Zone-Level Security ApplianceLoadable Security Modules

Management Ports

Approvals Operating Temp. (°C) Power Supply Options

Model Family

VPN Server/ClientFirewallSecurity Asset ManagementModbus TCP EnforcerOPC EnforcerEvent Logger

USB

FERC/NERC CIPANSI/ISA-99IEC 62443cUL 508Germanischer Lloyd

-40 to +60 12/24/48 VDC Eagle Tofino

Eagle

Capabilities Management Ports


Model Family

RoutingFirewallEncryption

RS-232 (RJ11)USBSD Card

IEC 61000–6–5IEC 61850–3IEEE 1613UL60950–1EN61131-1EN50121-4NEMA TS2ISA 12.12-01 Class 1 Div 2

-40 to +7018 – 80 VDC48 – 320 VDC88 – 265 VAC

Eagle20-0400

Eagle

Eagle30-0402

Unmanaged DIN Rail Switches

Router/Firewall/VPN Devices


Redundancy Methods


Model Family

0, 1, 4Also PoE Powered Versions

– –cUL 508 0° to +60

-40° to +7012/24 VDC

SPIDERSPIDER Series

SPIDER II– – –

– – – IEC 61850IEEE 1613EN50121-4ATEX 100a Zone 2

0° to +60-40° to +70 24 VDC RS2

OpenRail

0, 6, 14, 15 – – -40° to +70 24 VDCRedundancy RS20

Capabilities Management Ports


Model Family

RoutingFirewallEncryptionTraffic Filters802.3X Flow ControlVPN

RS-232 (RJ11)USB

IEC 61000–6–5IEC 61850–3IEEE 1613UL60950–1

-40 to +60 12/24/48 VDC Eagle20 Firewall/VPN Router

Eagle

40

Wireless Access Points and Clients

IP67/IP54 Machine-Mountable Switches

OpenBAT-ROpenBat-C

OCTOPUS (Managed)OCTOPUS (Unmanaged)

Family Model 802.11 Data Rate (Max) Antenna Connectors

No. of Radios

LAN Ports

OpenBAT Series

DIN Rail Mounting

OpenBAT-R a/b/g/n 450 Mb/s 6 1, 2 1 or 2 GbE Combo

IP67. Full Shock and Vibration Protection. X2 Models Suited to ATEX Zone II

OpenBAT-F a/b/g/n 450 Mb/s 1, 2 1 GbE M12

OpenBAT-C (Client Only) a/b/g/n 450 Mb/s 1 1 1 M12

Family Models Gigabit Ports 10/100 Ports Gigabit Port Options

OCTOPUS (Managed and Unmanaged)

5TX – 5 M12 –

8M/16M/24M – 8, 16, 24 M12 –

OS20 – 8 M12, 2 MMF, SMF –

OS24 – 9 or 10 –

OS30 2 8 M12 2 MMF, SMF, M122 SFP Slots (1 GbE, 1 10/100)2 10/100 SFP SlotsOS32 2 8 or 16 M12

Wireless Controller BAT WLC Wireless Controller

Family Model Access Points Supported

PortsGigabit 10/100

BAT and OpenBAT Series

BAT WLC 25, 50, 100 4 RJ45 –

41


IP67/IP54 Machine-Mountable Switches

Wireless Access Points and Clients

PoE Ports

IEEE 1588 PTP

Redundancy Methods

Management Ports



Models Family

–

–


–

cUL 60950-1Germanischer LloydEN 50155EN 50121-4DIN 5510-2NF F 16-101/102

-40 to +7024, 48 VAC110 VACRedundancy

5TX OCTOPUS (Managed and Unmanaged)0, 6, 8 8M/16M/24M

– OS20

0, 8 OS24

– OS30

8 OS32

PoE Security Operating Temp. (°C) Power Supply Options

Model Family

DIN Rail Mounting OpenBAT Series

2 802.11i, 802.1x, and RADIUS 0 to +6024 VDCPoERedundancy

OpenBAT-R

IP67. Full Shock and Vibration Protection. X2 Models Suited to ATEX Zone II

1802.11i, 802.1x, and RADIUS

-40 to +70 24 VDCPoERedundancy

OpenBAT-F

– -40 to +70 OpenBAT-C (Client Only)

Wireless ControllerFunctionality Management

PortsOperating Temp. (°C)


Model Family

Automatic configuration and central management of all the access points in the WLANFull throughput of payload data as per IEEE 802.11n for each access pointIntegrated IP router with firewallRemote monitoring and logging of equipment and connection status of BAT devicesRemote monitoring BAT WLAN installations, including Rogue AP and Rogue Client visualizations

Serial (8-pos Mini-DIN)USB +5 to +40 110/230 VAC BAT WLC

BAT and OpenBAT Series

42

Serial-to-Ethernet Converters IOLAN

Family Model Serial Ports Ethernet Ports WAN Port

IOLANDS1 1 (DB9) 1 10/100 RJ45 –

SDS3 3 (RJ45) 1 10/100 RJ45 V.92/V.90 Modem (RJ11)

SDS4 3 (RJ45) 1 10/100 RJ45 –

Wireless AntennasExtending the Reach of Wireless 5 GHz 2.4 GHz2.4 and 5 GHz

Frequency Band IEEE 802.11 Type Gain (dBi) Distance (km)

2.4 and 5 GHza/b/g Omni-Directional 2.99

a/b/g/n Omni-Directional MiMo

3.5 @ 2.4 GHz5.5 @ 5 GHz 0.5

a/b/g Omni-Directional 6 @ 2.4 GHz8 @ 5GHz 0.89

5 GHza Omni-Directional 5 0.45

a/n DirectionalPolarization Diversity 8 1.12

a/n DirectionalMiMo 9 2

a Directional 18 8.91

a Directional 23 15.84

a/n Directional 23 15.84

2.4 GHzb/g Omni-Directional 6 2.98

b/g DirectionalPolarization Diversity 8 3.75

b/g Directional 14 7.49

b/g Leaky Coax50 m or 100 m

43


Serial-to-Ethernet ConvertersApprovals Operating Temp. (°C) Power Supply Options Model Family

IEC 60950-1-40 to +70

12, 24 VDC

DS1IOLAN

0 to +55 SDS3

cUL 60950-1cUL 1604 Class1 Div 2ATEX 100a, Zone 2

-40 to +70 SDS4

44

®

Rack-Mount Devices

Managed Switches Magnum 12KX Backbone

Substation-hardened for Smart Grid applications or physical security multicast networks, Magnum 12KX switches offer 16 combo ports with built-in copper RJ45s or SFP slots. For critical timing applications, IEEE 1588 v2 PTP is standard on all ports.

Magnum 10K Series IEC 61850-3 compliant Magnum 10K switches are designed for data-intensive utility and industrial applications. With IEEE 1588 v2 timing synchronization, the switches have 8 or 10 modular expan-sion slots for maximum configuration flexibility.

Magnum 6K25 and 6K32

Custom configure a device to specific application needs—with virtually any combination of 10/100 copper or fiber ports, optical Gigabit with plug-in GBIC or SFP transceivers, and support for PTP and PoE.

Unmanaged Switches Magnum 4K Series With 8, 16, or 24 ports (two of which can optionally be optical), the Magnum 4K series offer fast, nonblocking performance to smoothly support multiple workgroups, each with its own switched domain.

Industrial Computer Magnum 10C A hardened, high-performance computer for monitoring, surveillance, management, data collection, and other mission-critical tasks, the Magnum 10C offers low power consumption, high-reliability solid-state drives, fanless cooling, a generous mix of I/O ports, and compatibility with both Microsoft Windows and Linux.

Terminal Servers Magnum 10TS Series With up to 32 serial ports for protection and SCADA devices and IRIG-B time coding, Magnum 10 Series terminal servers support large substation or other installations with large numbers of serial instruments.

Routers Magnum 10RX With up to 10 Gigabit Ethernet ports, 16 T1/E1 ports, or 32 serial connections, the Magnum 10RX offers advanced Layer 3 networking protocols, firewall, and secure virtual private networking for heavy-duty industrial applications.

Magnum DX940 A secure gateway to the outside world from power utility substations, roadside traffic controls, and similar applications, the DX940 can be configured with six 10/100 or Gigabit Ethernet ports, four serial ports and two EVDO 3G cellular, T1/E1, or DDS WAN ports.

Optical Serial Devices Dymec Optical Star For cascadable, transparent optical networking of multiple serial devices, 5- and 9-port Dymec optical stars are ideal for master/slave polling applications such as multiple meters, relays, and other statistical devices and for broadcasting IRIG-B to multiple devices.

GarrettCom Network Solutions

For mission critical applications under harsh conditions, industrial customers count on GarrettCom‘s networking products.

GarrettCom designs, manufactures and sells industrial networking products for specialty and stressed applications. These include power utility substations and similar Smart Grid operations centers, surveillance and physical security, transportation facilities, industrial and factory automation, telecommunications, water treatment and outdoor applications. GarrettCom products include managed and unmanaged Industrial Ethernet switches, multiprotocol routers, media converters, fiber links and terminal servers.

Our products meet and usually exceed the requirements of the industries we serve. Highly modular products also allow virtually unlimited configurations.

45


®

DIN-Rail Mount Devices

Managed Switches Magnum 6K Series User-configurable switches unmatched flexibility in port styles: 10 Mb/s, 10/100, and Gigabit speeds over copper or fiber. With Magnum 6K switches, you have the flexibility of any port, any speed, any distance.

Unmanaged Switches ES Series The ES series is the flexible choice for the network edge, with options for up to six ports, PoE, and dual homing.

Serial Device Routers Magnum DX40 An industrial firewall with two Ethernet and two serial ports designed for use in secure NERC CIP compliant environments.

Media Converters Magnum Series 14 Easy-to-use converters for UTP copper, fiber, and coaxial Thinnet.

Dymec Links Copper to multimode or single-mode fiber conversion, with two RJ45 connectors to eliminate the worry over crossover or straight cables.

Magnum CS Series Convert and switch 10/100 and Gigabit signals.

46

Magnum 6K32 Series 6K32FC 2/3 – 4, 8, 16, 32 8 max 4

1 or 2 SFP1 GBICRJ45

8 RJ454 MMF (SC, ST)8 MMF (LC, MT-RJ)8 SMF (LC, 15, 20, 40 km)8 MMF (MT-RJ, LC)4 RJ45 + 4 MMF (MT-RJ)4 RJ45 + 2 MMF (ST, SC) 4 RJ45 + 4 SMF

6K32T 2/3 – 16 – 32 4 max 2

Magnum 6K25 Series 6K25 2/3 – 6 – 24 RJ45 or

Fiber 1 4

1 GBIC slotSFP or GBIC Slots

8 RJ458 MMF (MT-RJ, LC)8 SMF (LC)4 RJ45 + 4 MMF (MT-RJ)4 RJ45 + 2 MMF (ST, SC)4 RJ45 + 4 SMF

6K25e 2/3 – 4 – 24 RJ45 or Fiber 8 max 4


Base Config. Expansion Slots

Port Options (Expansion Modules)

10G Gigabit 10/100 Gigabit 10/100Magnum 12KX Backbone Switch

12KX 2/3 – 16 Combo – – – –

Magnum 10K Series 10KG 2/3 – 16 max 8 max 8

2 Combo

4 RJ454 MMF (LC, MT-RJ)2 MMF (ST, SC)2 SMF (LC, SC, 25, 40 km)10KT 2/3 – 2 – 32 RJ45 or

Fiber 4 max 10

Managed Backbone Switches Magnum 12KX Magnum 10K

Magnum 4K




10G Gigabit 10/100 Gigabit 10/100Magnum 4K Series

4K 2 – –

8, 16, 24 RJ458, 14, 22 RJ45 + 1 or 2 Fiber

1 –1 or 2 MMF (SC, ST)1 or 2 SMF (SC, 20, 40 km)(Replaces 2 RJ45)

Unmanaged Workgroup Switches

®

47


4, 8, 12, 16, 20, 24, 32

–

RSTPMRPS-Ring

RS-232 (DB9)

DNVEN50155IEC 61850-3IEEE 1613 Class 2NEBS Level 3, ETSINEMA TS-2UL 60950

-40 to +85

24 VDC-48 VDC125 VDC150 VDC110/230 VACRedundancy

Reverse Mount Option

6K32FCMagnum 6K32 Series

2/3 6K32T

4, 8, 12, 16, 20, 24 –

RSTPMRPS-Ring

RS-232 (DB9)

IEC 61850-3, IEEE 1613NEMA TSNEBS L3 and ETSI

-40 to +85

24 VDC-48 VDC125 VDC110/230 VACRedundancy

Reverse Mount Option

6K25Magnum 6K25 Series

4, 8 – 6K25e


Redundancy Methods

Mgt Ports



Notes Model Family

0, 4 16

RSTPMRPS-Ring

V.24 (RJ11)USB

cUL 508cUL 1604 Class1 Div 2 IEC 61850-3, IEEE 1613EN50121-4, NEMA TSEN50155

-40 to +8524, 36, 48 VDC110/250 VDC110/230 VACRedundancy

Reverse-Mount Option 12KX

Magnum 12KX Backbone Switch

4, 8, 12, 16

All PortsRSTPMRPS-Ring

V.24 (RJ11)USB

IEC 61850-3, IEEE 1613NEMA TS

-40 to +85

24 VDC-48 VDC125 VDC250 VDC110/230 VACRedundancy

Thermal Fin OptionReverse-Mount Options

10KGMagnum 10K Series

4, 8, 12, 16, 20, 24, 28, 32

10KT

Managed Backbone SwitchesMagnum 6K32 Magnum 6K25

IEEE 1588 PTP

PoE Ports Redundancy Methods

Mgt Ports



Notes Model Family

– – – –

EN61000-4IEC 60068-2IEC 61850-3, IEEE 1613NEMA TS-2UL 60950UL 1604 Class 1 Div 2UL 508

-40 to +85

24 VDC-48VDC125 VDC110/230 VACRedundancy

Reverse Mount Option 4K

Magnum 4K Series

Unmanaged Workgroup Switches

®

48

Magnum 10ETS Magnum 10XTS

Family Model Base Config. Expansion Slots


10G Gigabit 10/100 WAN Gigabit 10/100 SerialMagnum 10 Series

10ETS – 4, 8 2 – 32 –

10 –

2 or 4 RJ452 MMF (SC, ST)4 MMF (LC, MT-RJ)2 SMF (SC, 20, 40 km)4 SMF (LC, 20, 40 km)IRIG-B (2 BNC)2 SFP Slots

2 DB92 DB9 (with IRIG-B)4 RJ454 RJ45 (with IRIG-B)10XTS – 4, 8 2 – 28 2 T1/E1

Terminal Servers

Router/Firewall/Terminal Server, with Cellular Option Magnum DX940


Port Options

10/100 Gigabit Serial WAN 10/100 Gigabit WAN

Magnum DX940

DX40 2 4, 6 0, 2 0, 1, 2 4 2 RJ452 SFP Slots SFP Slots

1 DDS1 T1/E11 EVDO 3G Cellular1 EVDO + 1 T1/E11 EVDO + 1 DDS

Family Model Optical Ports Optical Interface Data Rates Modes Distance

Dymec OS SeriesOS5OS9 5, 9 ST DC – 2 Mb/s Master/Slave

Peer to Peer5 km MMF>25 km SMF

Family Model Processor RAM Storage Ports

Supplied Expansion GbE USB 2.0 Serial Video

Magnum 10C

10C 1.6 GHz Intel® Atom™ N270512 kB L2 cache, 533 MHz FSB 2 GB 16 GB SSD

Mounting for two 2.5” HDD or SSD

2 RJ45 6 0, 6 (DB9) VGA

Industrial Computer

Optical Star Serial Device

Magnum 10C

Dymec OS

®

49



Mgt Ports



Notes Model Family

IRIG-B 0, 4, 8 – –

IEC 61850-3IEEE 1613 Class 2NEMA TS-2UL 60950

-40 to +85

24 VDC-48VDC125VDC110/230 VACRedundancy

Reverse Mount Version

10ETSMagnum 10 Series

10XTS

Terminal Servers

Router/Firewall/Terminal Server, with Cellular Option


Mgt Ports



Notes Model Family

– – RSTP RS-232 (DB9)

IEC 61000–6–5IEC 61850–3IEEE 1613UL60950–1

-40 to +85

24, 48 VDC110/250 VDC110/230 VAC

High-Gain Antenna Options DX40

Magnum DX940

Timing Approvals Operating Temp. (°C)


Notes Model Family

IRIG-B CompatibleIEEE C.37.90IEEE 1613IEC 61850

-40 to +8518 - 60 VDC110/250 VDC110/230 VAC

Cascadable OS5OS9

Dymec OS Series

Operating System Approvals Operating Temp. (°C)


Notes Model Family

None Supplied. Tested with Microsoft Windows and Linux

UL 60950IEEE 1613 Class 2IEC 61850-3

-40 to +85

18 - 60 VDC110/250 VDC110/230 VACRedundancy

Optional Thermal Fins 10C

Magnum 10C

Industrial Computer

Optical Star Serial Device

®

50

Managed DIN Rail Switches Magnum 6KMagnum 6KQMagnum 6KLMagnum 6KM



Port Options

Gigabit 10/100 (RJ45 + Fiber) Gigabit 10/100Magnum 6K Series

6KL 2 0, 1, 2 4 RJ45 + 4 RJ45 or Fiber

1 10/1001 Gigabit 3 SFP Slots

4 RJ452 RJ45 + 2 MMF (SC, ST, LC, MT-RJ)2 RJ45 + 2 SMF (SC, LC, 20, 40 km)4 MMF (SC, ST, LC, MT-RJ)4 SMF (SC, LC, 20, 40 km)

6KQ 2 0, 2 4 RJ45 Base12 RJ45 or Fiber Max 3 2 RJ45

2 SFP Slots

4 RJ452 RJ45 + 2 MMF (SC, ST, LC, MT-RJ)2 RJ45 + 2 SMF (SC, LC, 20, 40 km)4 MMF (SC, ST, LC, MT-RJ)4 SMF (SC, LC, 20, 40 km)

6K166K16V 2 0 - 4 0 - 16 2

1 or 2 RJ451 or 2 MMF (ST)1 or 2 GBIC Slots1 or 2 SFP Slots

8 RJ454 RJ45 + 2 MMF (SC, ST, LC, MT-RJ)4 RJ45 + 2 SMF (SC, LC, 20, 40 km)2, 4, 8 MMF (SC, ST, LC, MT-RJ)2, 4, 8 SMF (SC, LC, 20, 40 km)

6K8 2 0 to 4 0 to 8 1

2 RJ451 SFP Slot + 4 RJ45 (10/100)1 SFP Slot + 4 MMF (LC) + 2 RJ45 (10/100)1 SFP Slot + 4 SMF (LC, 20, 40 km) + 2 RJ45 (10/100)1 GBIC Slot + 2 MMF (SC)2 GBIC Slots

8 RJ458 MMF (MT-RJ)4 RJ45 + 4 MMF (MT-RJ)4 RJ45 + 4 SMF (LC, 20 km)2 RJ45 + 6 MMF (LC, MT-RJ)4 RJ45 + 2 SMF (SC, 20, 40 km)4 MMF (SC)

6KM 2 2 4 M12 + 4 M12 or Fiber 2

2 M122 MMF (LC) 4 SMF (LC, 20, 40 km)

4 M124 MMF (LC)4 SMF (LC, 20, 40 km)2 M12 + 2 MMF or SMF

Unmanaged DIN Rail Switches Magnum ES Edge


Port Options

Gigabit 10/100 (RJ45 + Fiber) Gigabit 10/100Magnum ES Edge Series ES42 –

6 RJ455 RJ45 + 1 Fiber4 RJ45 + 2 Fiber

– – 1 or 2 MMF (SC, ST, MT-RJ, LC)1 or 2 SMF (SC, ST, LC, 20, 40 km)

ESD42 – 2 Dual Homing RJ45 or Fiber4 RJ45 – – 2 MMF (SC, ST, MT-RJ, LC)

2 SMF (SC, ST, LC, 20, 40 km)

®

51


Managed DIN Rail SwitchesPoE Ports IEEE 1588

PTPRedundancy Methods

Mgt Ports Approvals Operating Temp. (°C)

Power Supply Options Model Family

0, 4 – RSTPS-Ring

RS-232 (RJ45)

EN50155EN61000IEC 61850IEEE 1613 Class 2NEBS L3 and ETSINEMA TS-2TEESUL 60950

-40 to +85 12/24/48 VDC125/250 VDC110/230 VAC

6KL

Magnum 6K Series

0, 4, 8 – RSTPS-Ring

RS-232 (RJ45)

IEC 61850IEEE 1613 Class 2NEBS L3 and ETSINEMA TS-2

-50 to +8512/24/48 VDC125/250 VDC110/230 VAC

6KQ

0, 4, 6, 8 – RSTPS-Ring RS-232 (DB9)

IEC 61850IEEE 1613 Class 2NEBS L3 and ETSINEMA TS-2

-50 to +9512/24/48 VDC125/250 VDC110/230 VAC

6K166K16V

0, 4 –RSTPS-RingLink-Loss-Learn

RS-232 (DB9)

cUL 508IEC 61850-3IEEE 1613 Class 2NEBS L3 and ETSINEMA TS-2TEES

-50 to +95

24 VDC-48 VDC125 VDC110/230 VAC

6K8

– –RSTPS-RingLink-Loss-Learn

RS-232 (M12)

cUL 508DNVEN50121-4EN50155IEC 61850-3IEEE 1613 Class 2NEBS L3 and ETSINEMA TS-2TEES

-40 to +85 12/24/48 VDC125/250 VDC110/230 VAC

6KM

Unmanaged DIN Rail SwitchesPoE Ports IEEE 1588

PTPRedundancy Methods


Model Family

0, 4 – Loss-Link-Learn IEC 61850IEEE 1613NEBS L3 and ETSINEMA TS-2TEESEN50155

0° to +40 -25° to +60 -40° to +75

12/24 VDC-48 VDC110/230 VAC

ES42Magnum ES Edge Series

0, 4 – Dual Homing ESD42

®

52

Router/Firewall/VPN Devices Magnum Series

Family Model Ports Port Options

Gigabit 10/100 (RJ45 + Fiber) Serial Gigabit 10/100Magnum DX40

DX40 Serial Device Router – 2 2 DB9 – RJ45SFP Slot

Media Converters DymecMagnum

Family Model Interfaces Data Rates Available

Magnum

14 Series1 RJ45, 1 BNC1 RJ45, 1 MMF (ST, SC, LC, MT-RJ)2 RJ45, 1 SMF (ST, SC, LC, 15, 20, 40 km)

10 Mb/s, 100 Mb/s

Dymec

Links Ethernet 2 RJ45, 1 MMF (ST)2 RJ45, 1 SMF (ST, 10 km) 10 Mb/s, 100 Mb/s

Converter Switches Magnum CS Converter Switch

Family Model Ports Port Options

10/100 (RJ45 + Fiber) Gigabit 10/100 GigabitMagnum CS Converter Switch Series

CS14 2 RJ45 + 1 Fiber – 1 MMF (SC, ST, MT-RJ, LC)1 SMF (ST, SC, LC, 15, 20, 40 km) –

CSG14 – 2 RJ45 + 1 Fiber – 1 MMF (SC)

1 SMF (LC, 22, 40, 60, 90 km)

CSG14U – 1 RJ45 + 2 SFP Slots – –

®

53


Router/Firewall/VPN DevicesCapabilities Management

PortsApprovals Operating Temp. (°C) Power Supply

OptionsModel Family

RoutingFirewallEncryptionTraffic Filters802.3X Flow ControlVPN

IEC 61850–3IEEE 1613NEMA TS-2UL60950–1

-40 to +8524/48 VDC110/250 VDC110/230 VAC

DX40 Serial Device Router

Magnum Series

Media ConvertersApprovals Operating Temp. (°C) Power Supply Options Model Family

NEBS L3 and ETSIIEEE 1613NEMA TS-2TEES IEC61850

0 to +40 0 to +50 -40 to +55 -40 to +75

9, 24, -48 VDC110 – 230 VAC 14 Series

Magnum

-40 to +70-40 to +85

12, 24, 48 VDC110/230 VAC110/250 VDC

Links Ethernet

Dymec

Converter SwitchesApprovals Operating Temp. (°C) Power Supply Options Model Family

EN50155IEC 61850IEEE 1613NEMA TS-2TEESEN50155

0 to +40 -25 to +60 -40 to +75

12, 24, -48VDC110/230 VAC

CS14Magnum CS Converter Switch Series

CSG14

CSG14U

®

54

Belden Network Connectivity Solutions

For a complete end-to-end solution, count on Belden cabling and connectors for reliable performance in connecting Ethernet devices. We offer a complete range of copper and fiber-optic cables, connectors, and cable assemblies to meet any industrial networking need.

Industrial Cable: Rugged and Capable

Belden supports both copper and fiber connectivity with rugged cables designed for industrial environments.

Copper twisted-pair cable satisfies most cabling needs up to 90 meters. Belden DataTuff cables are available in a wider range of insulation and jackets, shielding, armoring, and other features to meet nearly every requirement for temperatures extremes, mechanical robustness, and signal integrity.

Fiber-optic cable is the choice when copper cable won’t meet application requirements. The two main reasons for using fiber are the longer transmission distances supported and the inherent noise immunity. Since fiber is a dielectric that neither emits nor picks up EMI, it is deployed in electrically noisy environments and in hazardous areas where the danger of electrical sparking is present.

Industrial-grade UTP is designed for more robust application environments. They usually feature a thicker PVC jacket than found on commercial UTP cable.

Temperature extremes. Extreme cold can make a cable stiff and brittle, while elevated temperatures can degrade the cable’s insulation and cause an increase in attenuation. Industrial-grade Ethernet will operate in a much wider temperature range (-40°C to +85°C) than their commercial counterparts (0°C to +40°C).

Solvents, lubricants and other strong chemicals can damage commercial cables, especially at higher temperatures, causing a cable’s jacket to swell and lose mechanical strength. Oil- and chemical-resistant cable jackets in industrial-grade cable solve these issues.

UV radiation, most commonly caused by direct exposure to sunlight, causes the cable’s jacket to decompose at an accelerated pace, losing mechanical strength. This can limit the useful life of the cable. Belden industrial-grade cables provide the sunlight/UV resistance you need for the severest applications.

Mechanical robustness. Cables are more likely to experience pulling forces (i.e., beyond those of the initial installation process) in an industrial environment; it may be necessary to move cables around as equipment is rearranged. Pulling a commercial-grade UTP cable with excessive force will stretch it. The elongation detrimentally affects signal integrity by increasing attenuation, crosstalk, return loss, and susceptibility to ambient EMI.

Look for an industrial cable that withstands installation stresses. For example, most Belden DataTuff cables have each pair bonded along its longitudinal axes to ensure that no performance-robbing gaps develop. Since no gaps can occur, and the conductor-to-conductor spacing is always uniform, the cable offers excellent and consistently reliable electrical performance — even after the cable has been subjected to the bending, pulling and twisting that is inherent in the installation process and the stresses of the application.

Belden Bonded Pair Technology ensures consistent performance to maintain signal integrity in demanding environments.

55


Industrial Ethernet Twisted-Pair Cable

Fiber-Optic Cable

DataTuff® CableFamily Type Insulation Jacket Shielding Armoring Environmental Other Options

DataTuff® Cable

Cat 5e, 2-PairSolid Conductors PVC PVC None

Foil – – –

Cat 5e, 4-PairSolid or Stranded Conductors

PolyolefinFEP

PVCPolyethyleneFEPLSZH

NoneFoil Foil + Braid

NoneInterlocked Aluminum

Sunlight ResistantOil ResistantOil Res. I/IIWaterblockedMSHAWeldsplatter ResistantExtended Temp: -70°C to +150°C

Plenum600 V AWMPLTC High FlexDouble JacketedEtherNet/IP Compliant

Cat 6, 4-PairSolid or Stranded Conductors

PolyolefinPolypropyleneFEP

PVCFEP

NoneFoil

NoneInterlocked Aluminum

Sunlight ResistantOil ResistantOil Res. I/IIExtended Temp: -70°C to +150°C

PlenumDouble Jacketed

Family Cable Type Fiber Types Jacket No. of Fibers Ratings

TrayOptic® Cable Loose Tube OM1, 2, 3, 4

OS2 PVC or CPE 2 to 144Up to 12 Fibers per Tube/144 Fibers per CableAll-Dielectric Construction

OFNR/OFN FT4

Armored Cable Loose Tube or

Tight BufferedOM1, 2, 3, 4OS2 PVC, PVDF 6 to 144

Up to 12 Fibers per Tube/144 Fibers per CableInterlocked Aluminum Armoring

Interconnect Cable Tight Buffered OM1, 2, 3, 4

OS2 PVC, PVDF, LSZH 1 or 2 Zipcord Construction Riser, Plenum, and LSZH Rated

Distribution Cable Tight Buffered OM1, 2, 3, 4

OS2 PVC, PVDF, LSZH 2 to 144 Rise, Plenum, and LSZH RatedMSHA-Approved Available

Breakout Cables Tight Buffered OM1, 2, 3, 4

OS2 PVC, PVDF, LSZH 2 to 18

56

Cordsets and Cable Assemblies

Modular Industrial Patch Panels

Field-Installable Connectors for Industrial Ethernet

Fiber

MIPP

OpticalM12 M12/RJ45RJ45

Copper

Family Connectors Cable Lengths Other Configurations

Copper RJ45 – RJ45 (IP20)RJ45 – RJ45 (IP67)M12 – M12 (IP67)M12 – RJ45 (IP67 – IP20)

DataTuff Cat 5e or 6 .3 to 90 m

Fiber

ST, SC, LCSimplex, DuplexMMF, SMF 2 mm, 3 mm

6, 10 ft

Pigtails (One End Unterminated) AvailablePreterminated Cable Assemblies Are Available with up to 144 Fibers

Family Modules/Housing Max Connections Fiber Modules Copper Module

MIPP1 to 6 36 Duplex Fiber

36 RJ456 or 12 SC Duplex6 or 12 LC Duplex

OM 1/2 MMFOM 3/4 MMFSMF

6 Unshielded RJ456 Shielded RJ45

Cat 5eCat 6Cat 6A

Type Connector Features

RJ45IP67 Modular Plugs and Jacks

Shielded or UnshieldedIEC 61076-3-106 Variant 1EtherNet/IP Compatible

Ruggedized Full Metal Body Cat 6

M12Field Attach Plug

IP67/NEMA 6PSpring-Type TerminalsShieldable

Panel-Mount Receptacle Solder Cup Termination

M12/RJ4590° M12-to-RJ45 Panel-Mount Adapter

Optical

FiberExpress Brilliance LC, SC, ST: MMF, SMFFoolproof Three-Step Toolless Process: No Epoxy, No Crimp, No Polish

57


Fiber-Optic TransceiversPlug-In Convenience for Noise-Free Transmission SFP BiDi XFPSFP

Type Data Rates Interface Single-Mode Distances Copper Version

SFP100 Mb/s and Gigabit LC 25, 40, 80, 120, 140 km Yes

SFP BiDi Gigabit Bidirectional Signals over a Single Fiber Simplex LC 20, 80 km No

XFP10 Gb/s LC 10, 40, and 80 km No

GBIC100 Mb/s and Gigabit ST, SC, MT-RJ 10, 25, 40, 70, 120 km Yes

58

2nd Index Number

Icon Brief Description Definition

0 No protection. Not applicable.

1 Protected against vertically falling water drops.

Vertically falling drops shall have no harmful effects.

2Protected against vertically falling water drops when the enclosure is tilted up 15°.

Vertically falling drops shall have no harmful effects when the enclosure is tilted at an angle up to 15° on either side of the vertical.

3 Protected against spraying water.

Water sprayed at an angle up to 60° on either side of the vertical shall have no harmful effects.

4 Protected against splashing water.

Water splashed against the enclosure from any direction shall have no harmful effects.

5 Protected against water jets. Water projected in jets against the enclosure from any direction shall have no harmful effects.

6 Protected against powerful water jets.

Water projected in powerful jets against the enclosure shall have no harmful effects.

7Protected against the effects of temporary immersion in water.

Ingress of water in quantities causing harmful effects shall not be possible when the enclosure is temporarily immersed in water under standardized conditions of pressure and time.

8

Protected against the effects of continuous immersion in water.

Ingress of water in quantities causing harmful effects shall not be possible when the enclosure is continuously immersed in water under the conditions which shall be agreed between the manufacturer and user, but which are more severe than for numeral 7, above.

9KProtected against water from high-pressure / steam jet cleaners.

Water directed against the enclosure from any direction under extremely high pressure and must have no adverse effects.

International Protection Classes According to DIN EN 60529 (IEC 529/VDE 047 T1)

The International Electrotechnical Commission (IEC) is the international standards and conformity assessment body for all fields of electro technology.

IEC International Standard 60529 (Edition 2.1: 2001-02) is a classification of degrees of protection provided by enclosures as a system for specifying the enclosures of electrical equipment on the basis of the degree of protection provided by the enclosure.

Ingress Protection as it relates to sealing against the entry of solid and liquid objects. Complete details of this standard can be obtained from the IEC. This uniform and widely acknowledged classification system provides equipment designers and specifying agents with a convenient and reliable method of comparing relative levels of sealing between competing (connector) products. In its simplest form, the classification system consists of the letters “IP” followed by two separate digits, which denote increasingly greater sealing from solid objects and from water.

For example, a product rated as being sealed to IP55 will provide some degree of protection from penetration by dust and a jet spray of water, but it would not be expected to completely seal against all dust or being immersed in water.

With an IP67 rating a product will be “dust tight” and remain completely sealed when immersed in water for 30 minutes. The chart at right clearly defines levels of IP ratings and should be used as a guide during the specification and design process.

Protection Against Solid Foreign Objects Penetrating the Product

IPIngress Protection

6First Index Figure

Protection Against Foreign Objects

7Second Index Figure

Protection Against Water

1st Index Number

Icon Brief Description Definition

0 No protection Not applicable

1 Protected against solid foreign objects of 50 mm Ø and >

The object probe, sphere of 50 mm Ø, shall not fully penetrate**

2 Protected against solid foreign objects of 12.5 mm Ø and >

The object probe, sphere of 12.5 mm Ø, shall not fully penetrate**





5Dust protected Ingress of dust is not totally prevented, but dust shall

not penetrate in a quantity to interfere with satisfactory operation of the apparatus or to impair safety.

6Dust tight No ingress of dust

Protection Against Solid Foreign Objects Penetrating the Product

IPIngress Protection

6First Index Figure

Protection Against Foreign Objects

7Second Index Figure

Protection Against Water

59


AES Advanced Encryption Standard. Encryption standard with 128-, 192- and 256-Bit-keys. This symmetrical encryption standard was developed to replace the earlier DES standard.

AP Access Point. In wireless networks the access point is the bridge to the wired networks. It can be attached directly to an Ethernet network. The access point is connected with all nodes “access clients” and takes over the central functions like roaming or security.

ARP Address Resolution Protocol. Internet protocol used to map an IP address to a MAC address. Compare with RARP.

BGP Border Gateway Protocol. Interdomain routing protocol in a WAN.

BNC A 50-ohm coaxial connector used in 10Base-2.

Broadcast Data packet that will be sent to all nodes on a network. Hubs and Switches are transparent for Broadcasts. Broadcasts cannot cross routers. Compare with Multicast and Unicast.

CLI Command Line Interface.

Combo Port A network port featuring both a copper RJ45 and a slot for a pluggable SFP optical transceiver. Only one of the interfaces can be used.

DES Data Encryption Standard. Symmetric encryption algorithm. For encryption and decryption the same secret key is used. Thus every station needs to know this key in order to encrypt/decrypt. DES uses a 56 bit key. 3DES consists of three separate DES cryptographic operations, each performed with a different 56-bit key. The key length of 3DES is thus 168 bits.

DHCP Dynamic Host Configuration Protocol. Provides a mechanism for allocating IP addresses dynamically so that addresses can be reused when hosts no longer need them.

Dual homing

Network topology in which a device is connected to the network by way of two independent access points (points of attachment). One access point is the primary connection, and the other is a standby connection that is activated in the event of a failure of the primary connection.

Glossary

EtherNet/IP EtherNet/IP is an Ethernet implementation designed for industrial applications, built on standard TCP/IP protocol and shares a common application layer with DeviceNet thus facilitating the exchange of information between device-level networks and plant level information systems.

Flow control

Procedure used when an exit port is overloaded, and data is being lost from the buffer: The incoming port indicates to an end device that the device should stop sending data. In half duplex mode this is achieved by simulating collisions. In full duplex mode, special “Pause” frames are used.

GARP Generic Attribute Registration Protocol. A family of protocols used to exchange information between switches at layer 2. Currently the family consists of GMRP (GARP Multicast Registration Protocol) and GVRP (GARP VLAN Registration Protocol).

Gateway Components above layer 2 of the ISO/OSI reference model. At layer 3 the gateway is usually a router. Converts between protocols like IP to IPX.

GBIC Gigabit Interface Converter. An pluggable optical transceiver featuring SC connectors and supporting 1 Gb/s Ethernet.

HDD Hard Disk Drive. A traditional drive for high-capacity storage.

HIPER-Ring A Hirschmann redundancy protocol based on the concept of the Spanning Tree Protocol. The HIPER-Ring significantly increases the availability of the network and facility. HIPER-Ring is available in three versions: Standard with a 300 ms recovery time, Fast with a 30 ms recovery time, and Blazing with a 10 ms recover time.

HiRRP Hirschmann Router Redundancy Protocol. Protocol to control a redundant router. If one of the routers fails, within 800 ms the remaining router completely takes over the tasks of the other one.

HSR High-Availability Seamless Redundancy. An IEC 62439-3 redundancy protocol in which multiple copies of a frame are transmitted over different independent paths at the same time. The receiver processes the copy arriving first and discards the duplicates.

60

HSRP Hot Standby Routing Protocol. Protocol which accommodates redundant routers. See also VRRP.

IRIG-B Inter Range Instrumentation Group Format B. A timecode protocol operating over serial links and widely used by electric utilities, communication systems, and other industries to ensure precise time synchronization of power system devices, such as breakers, relays and meters. IRIG-B is supported on Magnum 10TS terminal servers and Dymec optical stars.

IGMP Internet Group Management Protocol. Layer 3 protocol for Multicast control. See also GMRP.

IGMP snooping

Internet Group Management Protocol Snooping. A function in which switches investigate IGMP packets and allocate membership of a participant to a multicast group to the respective port. Thereby muliticasts can also be switched specifically to those segments in which the participants of a group are located.

IGP Interior Gateway Protocol.

IGRP Interior Gateway Routing Protocol.

IP Internet Protocol. A layer 3 communications protocol, most widely used.

IPSec IP Security. Standard, which uses encryption to verify the authenticity of the sender and ensure the confidentiality and integrity of the data in IP. Layer 3 VPNs connections are configured with IPSec (using 3DES, for instance).

LACP Link Aggregation Control Protocol.

Link aggregation

Combining several physical ports (maximum 4) to create one virtual port. Data is transmitted in parallel, with redundancy in the event of port loss. Standard IEEE 802.3. Also known as Trunking.

MAC s Media Access Control.

MAC address

Hardware address on a network component. MAC addresses are assigned by the device manufacturer. Address format: 6 bytes in Hex, separated by colons, for example 00:80:63:01:A2:B3.

MMF Multimode Fiber. An optical fiber supporting limited distances, typically 2000 m at 100 Mb/s transmission, 1000 m at 1 Gb/s, and 550 m at 10 Gb/s. Distances depend on the grade of fiber used.

Modbus A high-level protocol for industrial networks defining a request/response message structure for a client/server environment. Modbus is governed by the Modbus-IDA Organization. o 90 m

MRP Media Redundancy Protocol. An IEC 62439-3 redundancy protocol for Ethernet rings in which one switch manages the flow of traffic to bypass a failed node.

NMS Network Management System (Software).

ODVA ODVA (Open Device Vendor Association) is the organization that manages the DeviceNet and EtherNet/IP network technology and standards in addition to promoting their worldwide adoption in industrial automation.

OLE OLE (Object Linking and Embedding) is a window technology to transfer different data between devices.

OPC OLE for Process Control. Protocol used in process control, to provide a standardized method of exchanging data between devices.

OSPF Open Shortest Path First. Protocol for exchanging routing information between routers. Faster than RIP, and suitable for use in large networks.

PoEPower over Ethernet. Standards for powering devices using unused pairs of an Ethernet cable. It is offered in two versions: PoE, sourcing 15.4 W and PoE+, sourcing 34.2 W. A wide range of GarrettCom and Hirschmann network equipment supports PoE as a source of power (PSE, or power sourcing equipment).

Port mirroring The data traffic of a port (in/out) is copied to another

port (mirrored), in order that it can be viewed using a protocol analyzer.

PROFIBUS An industrial control network used for factory automation, process control, motion control and safety networks using a master/slave architecture. PROFInet is an Ethernet-based version of PROFIBUS.

Prioritization Data packets are given precedence, subject to defined criteria. At layer 2, an additional Tag field is inserted into the frame. At layer 3, the TOS field of IP is used.

Glossary (continued)

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PRP Parallel Redundancy Protocol. An IEC 62439-3 redundancy protocol in which each network node has two Ethernet ports attached to two different local area networks.

PSE Power Sourcing Equipment. The device supplying power in PoE.

PTP Precision Time Protocol. Protocol for time synchronization defined in IEEE 1588, with a precision of less than 1 ms.

QoS Quality of Service. Measure of performance for a transmission system that reflects its transmission quality and service availability. See also prioritization.

RADIUS Remote Authentication Dial In User Service. A RADIUS Server authenticates a client, who registers for access with a name and password. The password is transmitted encoded.

RIP Routing Information Protocol. Used to exchange routing information between routers on a LAN. There are two versions: RIP V1 and RIP V2. See also OSPF.

RJ45 A common term for the 8-position modular plug and jacks used for Ethernet copper connectivity.

Router Component at layer 3 of the ISO/OSI reference model. Connects networks at layer 3. Offers additional features such as choosing the best path through a network based on criteria such as path cost.

RSTP Rapid Reconfiguration Spanning Tree Protocol.

SAM Secure Asset Management.

SCADASupervision Control and Data Acquisition. Process visualization system for process control and visualization. Based on Windows.

SFP Slot An open port on a network device that will accept an SFP transceiver. The advantage is that users can configure the port for different speeds and transmission distances. Other slot styles accept 10 Gb/s XFP transceivers or older GBIC transceivers.

SFP Small-Form-Factor Pluggable. A pluggable optical (or copper) transceiver with LC connectors and supporting 100 Mb/s and 1 Gb/s Ethernet. The SFP transceiver’s interface is about half the size of a GBIC’s. SFP transceivers are available for all common variations of Gigabit Ethernet.

SMF Single-Mode Fiber. An optical fiber supporting long-distance transmissions well beyond those supported by multimode fiber. Practical transmission lengths are largely dependent on the optical transceiver’s characteristics. Typical standard distances are 15, 25, 40, and 70 km.

SNTP Simple Network Time Protocol. Protocol for time synchronization, based on NTP, with a precision of 1 to 50 ms. For higher precision IEEE 1588 PTP is used.

S-Ring A Garrettcom protocol that builds upon RSTP to allow fast recovery of larger networks in a ring topology.

SSDSolid-State Drive. A compact drive using high-capacity Flash memory for storage. SSDs are attractive for industrial application because they contain no moving parts and are more forgiving of shock, vibration, and temperature extremes. SSDs are standard on Magnum 10C industrial computers.

STP Spanning Tree Protocol. A method to automatically block network loops. Allows the installation of redundant paths, to improve resilience in case of connection failures. Recovery time between 30 to 60 seconds.

SSH Secure Shell. Allows an encrypted communication via unsecured networks with authentication of the communication partners, integrity and confidentiality of the exchanged data.

TCP Transmission Control Protocol. Connection-oriented transport protocol on layer 4 of the TCP/IP protocol stack. See also UDP.

TOS Type Of Service. Field in the IP packet used for prioritization.

UDP User Datagram Protocol. Connectionless transport protocol on layer 4 of the TCP/IP protocol stack. See also TCP.

VLAN Virtual LAN, built with switches. Target: Restrict broadcasts only to the part of the network where they are required. Also used to divide up networks for security reasons.


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VPN Virtual Private Network. A VPN connects several separate private networks (subnets) together via a public network, e.g. the Internet, to form a single joint network. A cryptographic protocol is used to ensure confidentiality and authenticity.

VRRP Virtual Redundant Router Protocol. Protocol to control a redundant router. See also HSRP.

WLAN Wireless LAN.

XFP A pluggable optical transceiver with LC connectors and supporting 10 Gb/s Ethernet. XFP transceivers are available with 850, 1310, and 1550-nm wavelengths to support transmission over all flavors of 10G Ethernet.


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GLOBAL LOCATIONS

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Industrial Ethernet Resource Guide | BR_INDS_MBB_713_A_AG

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GarrettCom, Inc.47823 Westinghouse DriveFremont, CA 94539

Phone: (510) 438-9071Fax: (510) 438-9072Email: [email protected]

Location Neckartenzlingen - Stuttgarter Straße 45-5172654 NeckartenzlingenGermany

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