industrial catalogue 2018
TRANSCRIPT
RAIL EXPERT PARTNERS (REP) SDN BHD
Infrastructure equipment supplier:Rail handlingSleeper handlingTrack worksRoadrail vehiclesRail grindersCatenary partsMeasuring equipment
Special-purpose machine tools:Machines for RailwayVer�cal turning & horizontal LathesHorizontal drilling & boring machinesCas�ngs
INDUSTRIAL CATALOGUE2018
RAIL EXPERT PARTNERS (REP) Sdn Bhd 1
PO
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ON DEMAND INNOVATIVE SOLUTIONS :
TAILORED TO YOUR NEEDS
RAIL EXPERT PARTNERS (REP) Sdn Bhd
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2
RANGE OF ROADRAIL EXCAVATORSFrom 13t to 30t
TRACK MAINTENANCE
Fully adapted for various track works maintenance: Li�ing works, Shovelling works, Sleeper replacement, Track panel installa�on, Ballast Brushing works etc…
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RAIL EXPERT PARTNERS (REP) Sdn Bhd 3
ATTACHMENTS FOR TRACK WORKS
Forks for Sleeper handling, Forks for Rail handling, Various buckets, Clamshell buckets, tamping units, Ballast brushes, Excava�ng buckets, Tree cu�ers etc…
RAIL EXPERT PARTNERS (REP) Sdn Bhd
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SLEEPER
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ATTACHMENTS FOR SLEEPERS & RAILS HANDLING
Sleeper Laying Beams for Mono-block & Bi-Block sleepers Rail li�ing beams (Hydraulic, Telescopic)Universal beams for Track panel li�ing
RAIL EXPERT PARTNERS (REP) Sdn Bhd
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6
RAIL TRANSPORT TROLLEY
For Rail and Material transporta�onConnec�ng bars in op�on
RAIL EXPERT PARTNERS (REP) Sdn Bhd
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HEAVY DUTY EQUIPMENT
RAIL LOADERS ON WAGONS
CWR PUSHING WAGON
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IPM
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RAIL EXPERT PARTNERS (REP) Sdn Bhd 9
TRACK & SWITCH LAYING MACHINE
Perfect combina�on of Gantries & remote controlled Trolleys,for track & switch replacement.No need for auxiliary track
RAIL EXPERT PARTNERS (REP) Sdn Bhd
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High pressure nozzlesControl desk
Low pressure cleaning rampCleaning kit for fishplate
HIGH PRESSURE CLEANING WAGON
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TY E
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IPM
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RAIL EXPERT PARTNERS (REP) Sdn Bhd 13
RANGE OF MOTOR CARSPropelled Vehicle (Crane)
AGR 140 – ALSTOM SPA (Italy) AGR 300 – ITALFER (Italy)
AGRc 1200 – VLRD (Lithuania)AGR 350 – INABENSA (Spain)
RAIL EXPERT PARTNERS (REP) Sdn Bhd
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RANGE OF MOTOR CARS FOR OCS
APV 140 – BALFOUR BEATTY (Italy) APV 170 – PUBLIC WORKS (Spain)
APV 220 2c – INABENSA (Spain)APV 220 – FERROVIENORD (Italy)
RAIL EXPERT PARTNERS (REP) Sdn Bhd 17
HEA
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TY E
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ROADRAIL GRINDER - 6 to 10 stones
ROADRAIL GRINDER - 8 stones
RAIL EXPERT PARTNERS (REP) Sdn Bhd 19
ROLL-IN ROLL-OUT / CHUCK-TYPE _ UBF 112 N
ROLL-IN ROLL-OUT / CHUCK-TYPE _ UBE 150 N
ROLL-IN ROLL-OUT / FRICTION ROLLER DRIVE _ UFB 125 N
AB
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ABOVEFLOOR WHEEL LATHES
BASIC TECHNICAL SPECIFICATIONS
- Available mul� track gauge version- Maximum weight of wheelset: 3,000 kg- Range of wheel tread diameters: 700 to 1,120 mm/ 850 to 1,250 mm
BASIC TECHNICAL SPECIFICATIONS
- Available mul� track gauge version- Maximum wheelset weight: 3,500 kg- Range of wheel tread diameters: 700 to 1,300 mm
BASIC TECHNICAL SPECIFICATIONS
- Range of adjustable track gauges: 1,000 to 1,676 mm- Maximum wheelset weight: 5,000 kg- Range of wheel tread diameters: 600 to 1,250 mm
RAIL EXPERT PARTNERS (REP) Sdn Bhd 20
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ROLL-THROUGH / FRICTION ROLLER DRIVE _ UFD 140 N
ROLL-IN ROLL-OUT / AXIAL CLAMPING _ UDA 125 N
ROLL-IN ROLL-OUT / RADIAL CLAMPING _ UDA 125 N
BASIC TECHNICAL SPECIFICATIONS
BASIC TECHNICAL SPECIFICATIONS
- Available mul� track gauge version- Maximum wheelset weight: 5,000 kg- Range of wheel tread diameters: 540 to 1,400 mm
BASIC TECHNICAL SPECIFICATIONS
- Available mul� track gauge version- Maximum wheelset weight: 4,500 kg- Range of wheel tread diameters: 770 to 1,200 mm
- Available mul� track gauge version- Maximum wheelset weight: 4,500 kg- Range of wheel tread diameters: 660 to 1,250 mm
UN
DER
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WH
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RAIL EXPERT PARTNERS (REP) Sdn Bhd 21
UNDERFLOOR WHEEL LATHES
AXLE LOAD UP TO 18 TONNES _ UGE 180 N
TANDEM / AXLE LOAD UP TO 18 TONNES _ 2 UGE 180 N
BASIC TECHNICAL SPECIFICATIONS
- Available mul� track gauge version- Maximum axle load: 18 x 10 kN- Range of wheel tread diameters: 350 to 1,270 mm
BASIC TECHNICAL SPECIFICATIONS
- Minimum wheel base: 1,600 mm- Maximum axle load: 18 x 10 kN- Range of wheel tread diameters: 350 to 1,270 mm
RAIL EXPERT PARTNERS (REP) Sdn Bhd 22
UN
DER
FLOO
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HEEL LA
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AXLE LOAD UP TO 30/40 TON _ UGE 300/400 N
TANDEM / AXLE LOAD UP TO 30/40 TON _ 2 UGE 300/400 N
BASIC TECHNICAL SPECIFICATIONS
BASIC TECHNICAL SPECIFICATIONS
- Maximum axle load (UGE 300 N / UGE 400 N): 30 / 40 x 10 kN- Range of wheel tread diameters: 540 – 1,500 mm
- Available mul� track gauge version- Minimum wheel base: 1,800 mm- Maximum axle load: 30/40 x 10 kN- Range of wheel tread diameters: 540 to 1,500 mm
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RAIL EXPERT PARTNERS (REP) Sdn Bhd 23
WHEELSET PRESSES
OTHER EQUIPMENT
EQUIPMENT FOR TECHNOLOGICAL LINES
Wheelset / bogie turntables Winching systems
Plant for installation of floors in passenger cars UPP 240
- Maximum weight of wheelset / bogie – 5 / 10 tonnes.- Rota�on by ±90 / 180 / 270 or n × 360 deg.- Manually operated or fully automa�c control.- Wheelset ejector
- Installed in pit founda�on along rails below floor level.- Maximum weight of vehicle to tow – 400 tonnes- Maximum speed of vehicle towing – 6 m/min
- Radical reduc�on of floor assembly �me.- Maximum length of floor – 24,000 mm- Maximum weight of floor – 1,000 kg
Other parameters upon request.
BASIC TECHNICAL SPECIFICATIONS
- Maximum pressing force: 6,000 kN- Range of wheel tread diameters: 600 to 1,250 mm
RAIL EXPERT PARTNERS (REP) Sdn Bhd 24
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VERTICAL TURNING LATHES
UP TO 350 TONNES: KDC – DOUBLE COLUMN
UP TO 150 TONNES: KCI – DOUBLE COLUMN
UP TO 30 TONNES: KCM – SINGLE COLUMN
BASIC TECHNICAL SPECIFICATIONS
BASIC TECHNICAL SPECIFICATIONS
BASIC TECHNICAL SPECIFICATIONS
- Maximum turning diameter: 13,000 mm- Maximum table load: 350 x 10 kN
- Maximum turning diameter: 8,000 mm- Maximum table load: 150 x 10 kN
- Maximum turning diameter: 3,200 mm- Maximum table load: 30 x 10 kN
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RAIL EXPERT PARTNERS (REP) Sdn Bhd 25
HORIZONTAL LATHES
TZL 420
TCE SERIES
TTV
Basic parameters
Basic parameters
Basic parameters
- 4-guideways bed- Max. torque on spindle: 180,000 Nm- Max. weight carried between centres: 80 tonnes- Turning length: 5 m, 12 m, 19 m, 26 m
- 4-guideway bed- Max. torque on spindle: 180,000 Nm- Max. weight of workpiece between centre: 80 tonnes- Turning length: 4 to 25 m
- Max. turning diameter: 2,400 mm- Max. weight of workpiece between centre: 120 tonnes- Turning length: 6,500 – 33,000 mm
RAIL EXPERT PARTNERS (REP) Sdn Bhd 26
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THESTCF SERIES
THG SERIES
TCM SERIES
Basic parameters
Basic parameters
Basic parameters
- 3-guideways bed- Max. torque on spindle: 40,000 Nm- Max. weight of workpiece between centre: 30 tonnes- Turning length: 3 to 25 m
- Max. torque on spindle: 50,000 Nm- Max. weight of workpiece between centres: 30 tonnes- Turning length: 3,000 to 10,000 mm
- 3-guideway bed- Max. torque on spindle: 17,000 Nm- Max. weight carried between centres: 18 tonnes- Turning length: 3 to 20 m
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TAL
LATH
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RAIL EXPERT PARTNERS (REP) Sdn Bhd 27
TRB SERIES
TRP SERIES
TOK SERIES
Basic parameters
Basic parameters
Basic parameters
- Max. torque on spindle: 13,600 Nm- Max. weight of workpiece between centres: 9 tonnes- Turning length: 2 to 18 m
- Max. torque on spindle: 5,600 Nm- Max. weight of workpiece between centres: 6 tonnes- Turning length: 1 to 16 m
- Max. torque on spindle: 7,000 Nm- Max. weight of workpiece between centres: 6 tonnes- Turning length: 1 to 12 m
RAIL EXPERT PARTNERS (REP) Sdn Bhd 28
MILLIN
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MILLING MACHINES
FBA – MOVING TABLE
GMC – GANTRY
HSM – HIGH SPEED MILLING
BASIC TECHNICAL SPECIFICATIONS
BASIC TECHNICAL SPECIFICATIONS
BASIC TECHNICAL SPECIFICATIONS
- Power of main drive: 70 kW- CNC axes: Up to five (5)
- Power of main drive: 70 kW- CNC axes: Up to five (5)
- Power of main drive: 70 kW- CNC axes: Up to five (5)
RAIL EXPERT PARTNERS (REP) Sdn Bhd 29
WHEEL BORING MACHINE
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TOWING EQUIPMENT
RAIL-ROAD SHUNTER _ 3RS
KCM 150 N
BASIC TECHNICAL SPECIFICATIONS
BASIC TECHNICAL SPECIFICATIONS
- Maximum speed on rails with/ without load: 3 / 6 km/h- Maximum weight of vehicle to shunt: 350 tonnes
- Minimum wheel base: 1,600 mm- Maximum axle load: 18 x 10 kN- Range of wheel tread diameters: 350 to 1,270 mm
RAIL EXPERT PARTNERS (REP) Sdn Bhd 30
AXLE LATHEA
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MILLING MACHINE FOR BOGIE FRAMES
TOK 80 N
GMC 400 CNC
BASIC TECHNICAL SPECIFICATIONS
BASIC TECHNICAL SPECIFICATIONS
- Swing over bed: 800 mm- Maximum weight of workpiece: 6,000 kg
- Power of main drive: 70 kW- CNC axes: Up to five (5)
RAIL EXPERT PARTNERS (REP) Sdn Bhd 31
HORIZONTAL DRILLING MACHINESH
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HORIZONTAL BORING MACHINE
WR3 250
WFA 200 CNC
BASIC parameters
BASIC TECHNICAL SPECIFICATIONS
- Max. torque on spindle: 130,000 Nm- Max. weight of workpiece clamped in rests: 100 tonnes- Max. length of drilled holes: 12 m- Max. diameter of drilled holes: 1,800 mm
- Power of main drive: 81 kW- Diameter of boring quill: 200 mm
RAIL EXPERT PARTNERS (REP) Sdn Bhd
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MACHINES FOR SHIPBUILDING INDUSTRY
FS – CRANK THROW MACHINING
PT – PIN TURNING
BASIC TECHNICAL SPECIFICATIONS
BASIC TECHNICAL SPECIFICATIONS
- Power of main drive: 150 kW- Maximum diameter of milling cu�er: 6,000 mm
- Range of pin diameters: 650 to 910 mm- Power of main drive: 12 kW
RAIL EXPERT PARTNERS (REP) Sdn Bhd 33
LASER SYSTEM FOR WHEELSET MEASUREMENTS
DETECTION OF FLAT SPOTS ON WHEEL PROFILE
MEASURING SYSTEMS
DIAGNOSTIC SYSTEMSMEA
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The laser system for wheelset measurement is designer for monitoring of wheelset Wheel profile wear. The system consists of the modules installed in tracks and providing the following func�ons:
- Vehicle nad wheelset iden�fica�on.- Data collec�on and processing with op�misa�on of wheel profile machining.- Full communica�ons with Undefloor Wheel Lathe.
The wheel measurement is carried out on a vehicle running with the maximum speed of 10 km/h. The scope of measurements can include the following parameters:
- Full wheel tread profile.- Wheel flange height.- Wheel flange width.- Wheel flange inclina�on qR.- Wheel tread diameter.- Wheelset back to back distance- Distance between ac�ve surfa ces.
The system of detec�on of flat spots on wheel profile operates on the base of vibra�ons recorded by a series of vibroacous�c sensors installed in track while a vehicle is running on the length of approximately 10 meters. The recorded data a�er processing are transferred to a data base. The data processing consists in recogni�on of vibra�on pa�erns which are characteris�c of Wheel defects taking into considera�on influence of vehicle speed on vibra�on value. Such an analyses allows to match the iden�fied defects to different categories of technical condi�ons of wheels (e.g. good, a�en�on, repair).
The system of detec�on of flat spots on wheel profile can be a part of a wheelset measurement system.
RAIL EXPERT PARTNERS (REP) Sdn Bhd
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SERVICES
Turning: RAFAMET CNC Ver�cal Turning LatheØmax = 8,500 mm; Hmax = 3,850 mm; Qmax = 120,000 kg
RAFAMET CNC Ver�cal Turning LatheØmax = 3,200 mm; Hmax = 2,000 mm; Qmax = 15,000 kg
RAFAMET CNC Horizontal LatheØmax = 800 mm; Lmax = 3,000 mm; Qmax = 4,500 kg
Milling: WALDRICH COBURG CNC Planer MillTable surface: 6,000 × 3,000 mmWorking envelope: X – 6,000 mm; Y – 3,300 mm; Z – 2,500 mm
WALDRICH COBURG CNC Planer MillTable surface: 8,000 × 2,400 mmWorking envelope: X – 8,000 mm; Y – 2,600 mm; Z – 2,700 mm
LINÉ CNC Planer MillTable surface: 14,000 × 3,100 mmWorking envelope: X – 14,000 mm; Y – 3,600 mm; Z – 3,600 mm
WALDRICH COBURG CNC Planer MillTable surface: 2x4000 × 2500 mmWorking envelope: X - 11000 mm; Y - 4000 mm; Z - 1500 mm
Horizontal Boring: RAFAMET CNC Horizontal Boring MachineTable surface: 5,000 × 6,000 mm; Spindle diameter: 200 mmWorking envelope: X – 5,000 mm; Y – 4,000 mm; Z – 2,250 mm
LARGE PART MACHINING
Richard FOSTIER PresidentH/P +6012 370 1072
RAIL EXPERT PARTNERS (REP) SDN BHDSuite 308-LG, No 1 Jalan Telawi Satu, Bangsar Baru, 59100 Kuala Lumpur
www.railexpertpartners.com
Pascal GAUTHIER Vice PresidentH/P +33 6149 11021
Sarah TAN ManagerH/P +6019 326 9339