inductive power transfer (ipt) powering our future
TRANSCRIPT
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Inductive Power Transfer (IPT)
Powering our future
Grant Covic
Professors Grant Covic and John Boys
Power Electronics Research Group
Department of Electrical and Computer Engineering
The University of Auckland, New Zealand
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What is Inductive Power
Transfer?
Professors Grant Covic and John Boys
Power Electronics Research Group
Department of Electrical and Computer Engineering
The University of Auckland, New Zealand
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Ampere and Faraday:Founders of Electrical Engineering
• Michael Faraday:
– Discovered electricity could be generated by mechanical machines.
• Andre-Marie Ampere:
– Proposed that magnetic fields andelectric currents must exist together.
• Electricity: the underpinning technology of our society.
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The Concept of IPT
It is a poor transformer
But allows movement and tolerant of misalignment
V
I
H
Ampère’s Law
Faraday’s Law
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Light Bulb Demonstration
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Motivation – wires are messy
Wireless Power
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Motivation – wires are not secure
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Motivation – power to moving vehicles
• Galvanic isolation
• Unaffected by dirt, water, chemicals
• Particularly clean – producing no residues
• No trailing wires
• No sliding brushes
• Maintenance free
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3
Input
track conductor inductance
I
Switched
Mode
Controller
DCPick-up
Compensation
Pick-up
Inductance
Power
Power Supply
+ Output
Compensation
Litz Wire
Power Electronics
Modern Microprocessor Controllers
Modern Ferrites
Concept Design of an IPT System
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1990: Our first IPT System
2mm Operating air-gap
Alignment non critical
No power regulation
Maximum 1 trolley/track
Large pick-up coil
Low efficiency
But it worked!!!
100 pair telephone cables
Brushless DC Driving Motor
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Prototype ComparisonOriginal System Daifuku Prototype
Power rating 1W 400 W
Efficiency <10% 85%
# of Carriers 1 3
Load 75 kg 250 kg
Speed 0.1 m/s 1 m/s
Track current 80A 80A
Track length 3 m 25 m
Air-gap 2 mm 4 mm
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Our Situation:
• 15 month old toy system
• No appreciation of the inherent difficulties in the task
• No idea about controllers or decoupling
• Had to produce a 3-trolley system in 4 months!
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Conceptual System Structure:
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Daifuku: excellent partner eg monorail section
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1-metre length
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Pick-up development: Wood and ferrite rods
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Cut toroidal cores
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ETD-49 System: Stage 1
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ETD-49 System: Stage 2
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ETD-49 System: Stage 3
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ETD-49 System: Completed
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Custom Ferrite Solution
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Custom Ferrite System Assembled
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Pick-up Mounted on Monorail
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Complete Pick-up System
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Complete Ramrun System
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Aluminum Monorail
Pick-up Coil
Ferrite E
Core
Track Wires
– Allows movement
– Tolerant of misalignment.
– Unaffected by the environment
Prototype Operation
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Fundamentals of IPT
Professors Grant Covic and John Boys
Power Electronics Research Group
Department of Electrical and Computer Engineering
The University of Auckland, New Zealand
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Fundamentals of IPT
• There are two observables in an IPT System
• The Open Circuit voltage:
• The Short Circuit Current:
• They cannot be observed at the same time.
1MIjVOC
21 LMIISC
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The Basic IPT Power Equation
2
1
2
2
2
11 IL
Mj
L
MIMIjSu
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The Need for a Tuned Load
jωMI1
RLV2CL2
I2
jωMI1
RLV2L2
I2C
• To increase the power
• Tune at the track frequency
Parallel Tuned
Acts like a current source
Series Tuned
Acts like a voltage source
CL20 1
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The Effect of Tuning
• Tuning Boosts power by Q:
• But Secondary VA:
• But decreases bandwidth by Q:
• Reflected impedance onto the track is:
• Load dependant
• Tuning dependant
QSP u
QBW
PQVA
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The Effect of Tuning: Power boost & Bandwidth
Isc RLV2CL2
I2
Z
jωMI1
RLV2CL2
I2
QBW
sc
22 sc
2
L 2
1I s
CV I Z
1 1s s
R C L C
00
2 200
H sQ
H s
s sQ
Parallel tuned example
c.f. with second order band-pass filter
0
sc2 sc 0 2 ocs
0
I QV I L Q QV
C
Maximum power point
0 2
0 L L
L1Q
CR R
0.00
10000 log()
V2
Vmax
maxV 2
BW
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Power Fundamentals
• Tuned power is dependent on:
– Frequency
– Track current
– Magnetic Coupling
– Secondary Tuning Factor
QL
MIQSP u
2
22
1
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For increased Power:
• Operate at a higher frequency– 60Hz to 30kHz gives 500 x more power
– IPT is impractical at utility frequencies!
• Increase the coupling– Elegant solution. Creative!
• Increase Q– Q > 5 is difficult to maintain
• Increase I1
– Use a larger hammer! More cost, less efficient.
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Our first Practical IPT System
• Developed for Daifuku
• Agreed minimum specification
• Huge control problem unknown at the start
• Became the cornerstone of their business.
• Technology called RAMRUN-HID
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Early supplies & instabilities
• Early power supplies had a significant control problem
• The supply frequency varies with changes in
– Track L1
– Tuning capacitor C1.
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Bifurcation: With variable frequency supplies
• For stability:total load power x Q < the track VA.
Light Load Heavy Load
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The Effect of Tuning: Reflected impedance
2
22
2
( )ro r o o
MZ Z R j L
L
2
2 2
R series tuned
Rparallel tuned
1 1
eq
eqLZ Lj
Q Q
jωMI1
RLV2CL2
I2
jωMI1
RLV2L2
I2C Load Impedance based on tuning
Reflected impedance to track
Parallel tuned reflected impedance at resonance
Parallel tuned
Series tuned
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A Decoupling Controller
• Controls and helps prevents bifurcation
2
2
eq 2
2
8(1 ) inductive filter
R
capacitive filter8
L
L
RD
RD
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Research Goals
Eliminate Wires
Make IPT systems
universally available
– Lower cost
– Higher power
– More versatile
Develop the science of IPT
– Reduce to engineering practice
– Develop standards
Increase the applications
– Home use
– Medical
– Disability aids
QL
MIQSP u
2
22
1
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The Power Supply
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Power Supplies today: Single phase
Ø
N
E
[H]Fuse
101
109
104
106
108
105
103
102
Line filter
107
50Hz envelope
20kHz IPT power signal
110
Track current
Single phase IPT dynamic controller
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Power Supplies today: 3-phase
R
Y [H]
501
509
504
506
508
505
503
502
3 phase line filter
507
B
E Frequency
switching
Frequency
Measurement
511601
510
pick-up coil
Three phase IPT dynamic controller
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The Pick-up Regulator
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Other Decoupling Controllers
• Series tuned
• Unity Power Factor (LCL)
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Control CharacteristicsBasic Equations
Power in terms of Q
Power in terms of D
What is the best controller switching frequency?
QL
MIP
2
22
1
)1(22 2
1 DVL
MIP o
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Effect of Switching Frequency
100Hz Switching
0
10
20
30
40
50
60
70
0 20 40 60 80 100 120
Duty Cycle (%)
Ou
tpu
t P
ow
er
(W)
15kHz Switching
0
10
20
30
40
50
60
70
0 20 40 60 80 100 120
Duty Cycle (%)
Ou
tpu
t P
ow
er
(W)
50kHz Switching
0
10
20
30
40
50
60
70
0 20 40 60 80 100 120
Duty Cycle (%)
Ou
tpu
t P
ow
er
(W)
100kHz Switching
0
10
20
30
40
50
60
70
0 20 40 60 80 100 120
Duty Cycle (%)
Ou
tpu
t P
ow
er
(W)
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Transient Response at 30 kHzController Switching Frequency:
The damping factor is very low
Avoid resonating LDC with AC tuning C2
Step response (D =0.50)
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The Magnetics
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System Coupling
• Closely coupled
– Transformer
– Induction Motor
• System Coupling Factor
k typically > 0.98
21LL
Mk
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IPT Systems
• Loosely coupled: k 0.05
– Supply Current sourced• Independent secondaries
• Efficiency high under load (0 at no load)
– Often no primary core
– Secondary can move
3
Input
Power
Supply track conductor inductance = L1
I1
Switched-
Mode
Controller
L2
DCpower
Tuned
Pickup
Pickup
Inductance
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System Coupling
Individual k very low < 0.05
Primary recessed in floor: flat pick-ups
Rail mounted systems: E-core
k typically < 0.5
knkn
Individual k < 0.1
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Understanding Coupling
M
L1
L2
LoadSecondary
Compen-
sation
Secondary
Power
Control
VLF
Power
Supply
Utility
Supply
Primary
Compen-
sation
leakage
Elongated Track
leakage
• k is a system co-efficient
• doesn’t fairly represent how good the pick-up is
• Kappa looks at coupling without leakage
21LL
Mk
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Problem: Flux Cancellation in E-Pick-up
ФB-A
Track
Conductor A
(excited)
Track
Conductor B
(not excited)
ФL2-A
ФlA
Track
Conductor A
(excited)
Track
Conductor B
(excited)
ФL2-A
ФlA
ФL2-B
ФlB
}{
}{
Ac
ABcICCF
}{}{2}{ lAcABcALAc
Improving the Magnetic Design
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Pickup design: E to S Core
Solution: remove the Flux Cancellation Path
![Page 57: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/57.jpg)
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Pickup design: S Core no cancelation path but more difficult to use
Solution: remove the Flux Cancellation Path
![Page 58: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/58.jpg)
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S-pickup on ICPT track
Pick-up Design: FEM Analysis
![Page 59: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/59.jpg)
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Pick-up Design: FEM Analysis
I=80A
f=10kHz
Coils added to ferrites
Coil current densities (short circuit)
![Page 60: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/60.jpg)
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Uncompensated power – comparison
BrmsavermsOC ABNV ).()(
)()( rmsSCrmsOCu IVS
N
AJI
Irmsave
rmsSC
).(
)(
S-Pickup E-Pickup
Voc (rms) 35.7 V 20.1 V
Isc (rms) 4.4 A 4.0 A
Su 158.5 VA 80.8 VA
S-pickup is composed of the same amount of ferrite
Pick-up Design: FEM Analysis
![Page 61: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/61.jpg)
IPT Track Applications
Professors Grant Covic and John Boys
Power Electronics Research Group
Department of Electrical and Computer Engineering
The University of Auckland, New Zealand
![Page 62: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/62.jpg)
Contacts: [email protected] or [email protected]
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State of the Art ExamplesSelected Commercial Licensees of Auckland Uniservices
• Daifuku Factory automation (AFA)
• Daifuku Clean room (eFA)
• Conductix-Wampfler floor systems
• 3I Innovations - Traffic systems
These applications would not exist without the research
done at The University of Auckland
![Page 63: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/63.jpg)
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Factory Automation
Daifuku: HID Automotive & AGVs
•100m Sections
•10 trolleys @ 750W
• AGV 3kW
• Batteries
• V 30mm
• L +/- 30mm
![Page 64: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/64.jpg)
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Factory Automation: Skillets Hoists and AGVs
Daifuku HID
![Page 65: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/65.jpg)
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Electronic Factory Automation
Daifuku: Clean Room Systems
![Page 66: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/66.jpg)
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Materials Handling:
Conductix-Wampfler: IPT Track
Floor Conveying System
Engine Assembly Lines
AUDI and BMW
Germany
• 58 vehicles
• Track length ~ 2 x 180m
• 35 vehicles
• Track length ~ 150 m
•1.5 kW per vehicle for
drive lift & swivel motors
![Page 67: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/67.jpg)
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Materials Handling:
Conductix-Wampfler: IPT Track
• 15 vehicles
• 6.6 kW each
• Track length ~75 m
Floor Conveying System
BMW, Germany
![Page 68: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/68.jpg)
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3I Innovations Roadway Systems
Roadway Lighting
Tunnel (Wellington NZ)
Double left turn (Illinois USA)
Tunnel (Sydney Australia)
![Page 69: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/69.jpg)
IPT Roadway Applications
Professors Grant Covic and John Boys
Power Electronics Research Group
Department of Electrical and Computer Engineering
The University of Auckland, New Zealand
![Page 70: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/70.jpg)
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The Arguments …
are not simply stationary or moving
![Page 71: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/71.jpg)
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Real and Perceived Problems
The need to plug-in represents one of the greatest
challenges to creating a SAFE, convenient and cost
effective EV infrastructure...
![Page 72: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/72.jpg)
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Core Advantages
SAFETY
• Wireless transfer is safe
• Does not harm humans or animals (meets cert.)
• Removes electrocution danger
• Cannot corrode/short circuit
• No tripping hazard
• High Power Transfer (10kW)
• Double Isolated
EASE OF USE
• No plugging or unplugging
• Cannot get dirty from cord
• Select charging & data options without leaving car
• Don’t need to brave weather to activate charging
• Auto charging (can’t forget to plug in)
• Fast & slow charging with one system
![Page 73: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/73.jpg)
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Core Advantages
DURABILITY
• No moving parts
• Extremely rugged and tough
• Waterproof, weatherproof
• Impervious to chemicals, debris
• Low profile, crash-safe
• Vandal-proof, theft-proof
• No cord to steal or unplug
AESTHETICS
• Doesn’t damage historic city aesthetics
• Avoids unnecessary street clutter
• Maintains precious footpath area
• Eyesore of overhead cables is removed
• Provides a subtle branding option for networks
![Page 74: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/74.jpg)
Overview of a Stationary
Charging System
Professors Grant Covic and John Boys
Power Electronics Research Group
Department of Electrical and Computer Engineering
The University of Auckland
![Page 75: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/75.jpg)
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How it Works with Electric Vehicles
![Page 76: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/76.jpg)
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How it Works with Electric Vehicles
• Power supply
• Transmitter
![Page 77: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/77.jpg)
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How it Works with Electric Vehicles
• Power supply
• Transmitter
• Magnetic field
• Receiver
• Data Transmission
![Page 78: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/78.jpg)
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How it Works with Electric Vehicles
• Power supply
• Transmitter
• Magnetic field
• Receiver
• Data Transmission
• Controller
• Battery
![Page 79: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/79.jpg)
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How it Works with Electric Vehicles
• Power supply
• Transmitter
• Magnetic field
• Receiver
• Data Transmission
• Controller
• Battery
• User Interface
![Page 80: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/80.jpg)
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How it Works with Electric Vehicles
• Power supply
• Transmitter
• Magnetic field
• Receiver
• Data Transmission
• Controller
• Battery
• User Interface
• Multiple transmitters
![Page 81: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/81.jpg)
Development of Stationary
Applications
Professors Grant Covic and John Boys
Power Electronics Research Group
Department of Electrical and Computer Engineering
The University of Auckland, New Zealand
![Page 82: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/82.jpg)
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Commercial
Inductive Chargers
![Page 83: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/83.jpg)
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EV1 Battery Charger: Charging Paddle system
![Page 84: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/84.jpg)
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200W Shopping Basket Chargers
Charging Mat in Walmart USAIPT powered shopping baskets
Power pad sited under trolley
Charging Station
![Page 85: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/85.jpg)
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200W Shopping Basket Chargers
Charging Mat in Walmart USAIPT powered shopping baskets
Power pad sited under trolley
Charging Station
![Page 86: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/86.jpg)
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20kW Bus Charge
• Series resonant supply
• Charging bays
– Rapid charging
– Computer controlled
– 20kW charge 7min/20min
• 3kW pick-ups
– 10 per vehicle
– 5 vehicles
Whakarewarewa
Rotorua Charging Bay
Conductix- Wampfler: operated 1997-2007
![Page 87: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/87.jpg)
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State of the Art
Conductix-Wampfler: Charging- discontinuous power transfer
• Primary side control and Hydraulic levitation
– Communications system required
– Only application for 1 to 1 application
![Page 88: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/88.jpg)
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State of the Art
Conductix- Wampfler: Charging Pick-ups
30kW Pickup
3kW Pickup
• 20% Duty Cycle
• 300/600V Output
• Nom. Distance to Ground: 30mm
• Tolerances: H/L +/-50mm; V +/-10mm
• IP 67 -20°C / +50°C
• 70 kg, 1025 x 875 x 61mm
![Page 89: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/89.jpg)
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30-60kW Bus Charging
Conductix-Wampfler: released 2000
Genoa, Porto Antico
• 3 buses each with 56 x 6V Batteries
• Charging 60kW for 10 minutes/hour
![Page 90: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/90.jpg)
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State of the Art Weil-am-Rhein
Primary Coils
Pickups
Energy Supply (Current)
Cooling System (Water)
Conductix-Wampfler: 60kw Charging station
![Page 91: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/91.jpg)
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M
60kW Bus Charge Genoa, Porto Antico
Supporting Frame
for Pickup
Lowering Mechanism for
Pickup (customer)
30 mm (max)
M
Conductix-Wampfler: released 2000
![Page 92: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/92.jpg)
A working EV Charger using
Inductive Pads
Professors Grant Covic and John Boys
Power Electronics Research Group
Department of Electrical and Computer Engineering
The University of Auckland, New Zealand
![Page 93: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/93.jpg)
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Power Pad - Development
![Page 94: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/94.jpg)
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Power Pad - Requirements
• Robust
• Thin and Light
• Cost effective & efficient
• Excellent coupling with low leakage
– meets human exposure limits to magnetic fields
• Scalable for cars, trucks or buses
– Ground clearance is vehicle dependent and varies over time (suspension, loading etc.)
– Horizontal tolerance – allows unassisted parking
![Page 95: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/95.jpg)
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Early 1kW UPF Charger
Battery Charger Pick-up
Vac Mains
Iac Mains
VO Load
IO Load
1kW (PF=0.998)
![Page 96: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/96.jpg)
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Power Pad - Construction
420mm Diameter Power Pad
![Page 97: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/97.jpg)
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2kW IPT Charger at EVS24
Charger: 2kW single phase supply
Pick-up: 2-5kW Power Pad
220mm airgap
Vehicle
controller
![Page 98: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/98.jpg)
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Improving the Magnetic Design
![Page 99: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/99.jpg)
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A New 3.5kW IPT Charger
Controlled Charging: 2kW from single phase supply
400mm
air-gap
Vehicle
controller
![Page 100: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/100.jpg)
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2kW Charging
Pick-up: 2-5kW Power Pad
400mm airgap
Vehicle
controller
![Page 101: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/101.jpg)
Exploring the freedom of
roadway power
Professors Grant Covic and John Boys
Power Electronics Research Group
Department of Electrical and Computer Engineering
The University of Auckland, New Zealand
![Page 102: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/102.jpg)
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Brief Overview of Roadway IPT
• 1894 (Fr) – Hutin & Le Blanc (proposed power to rail conductors)
• 1974 (NZ) – Otto (series resonant system for buses)
• 1975 (US) – Bolger (Inductive roadway switched loops)
• 1982-1992 (US) – Santa Barbara project (Guided roadway)1991 Lechner et.al. add improved magnetic design
• 1989-92 (US) – Mushachio (proposes contact roadway)
• 1992 (US) – Klontz (mining vehicles with coaxial clamp)
• 1994 (NZ) – Boys and Green (bipolar track & multiple receivers)
• 1995 (JP) – Sato (Meander tracks)
• 1997 (DE) – Meins (early multiphase tracks)
• 2003 (NZ) – Covic & Boys (multiphase track & receivers - unguided roadway)
![Page 103: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/103.jpg)
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1982 – Santa Barbara Project
• Pick-up 1m wide, 4.3m long (750Kg pickup & controller), lowered to 3 inches height (7.5cm)
• Capacitive compensation switched to regulate power and variable tuning
![Page 104: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/104.jpg)
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1992 - Klontz
• Coaxial coupling for railed vehicles and EV’s
• 2kHz, 500A track
• Ideally 100kW transfer possible
![Page 105: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/105.jpg)
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1994 – Boys and Green
• Disney project
• Bipolar track
• Multiple Pickups
• Good tolerance
![Page 106: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/106.jpg)
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1996 - Sato
• Multiple primary coils ormeander configuration
• Selectively excited
• improved tolerance
![Page 107: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/107.jpg)
Options for Single Phase Tracks
Professors Grant Covic and John Boys
Power Electronics Research Group
Department of Electrical and Computer Engineering
The University of Auckland, New Zealand
![Page 108: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/108.jpg)
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Single Phase Vehicle: Flat pick-ups
Traditional Single phase Flat Pick-ups
Flat-E Simple Flatscocu IVS
0
2
4
6
8
10
-150 -100 -50 0 50 100 150
Distance from Track Centre (mm)
Uncom
pensate
d P
ow
er
[Su]
0
2
4
6
8
10
-150 -100 -50 0 50 100 150
Distance fromTrack Centre (mm)
Uncom
pensate
d P
ow
er
[Su]
![Page 109: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/109.jpg)
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Commercial Flat-E Pick-ups
Continuous Power transfer
Um die Energieübertragung möglichst effizient zu gestalten, d.h. arm an Um-gebungsverlusten, empfehlen wir deneingezeichneten Raum frei von ferro-magnetischen Werkstoffen zu halten.
F-Abnehmer
Speiseleiter (Hin- und Rüc kleitung)
*
*Üblicher Wert für Einbaumittellage, bitte spezifische Toleranzbereiche der Abnehmer beachten !
Pickup Regulators
Pickups
![Page 110: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/110.jpg)
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Existing AGV’s and Robots
Precision alignment required for power transfer
0
1
2
3
4
5
6
-150 -100 -50 0 50 100 150
Distance fromTrack Centre (mm)
Unco
mpe
nsa
ted
Pow
er
[Su]
![Page 111: Inductive Power Transfer (IPT) Powering our Future](https://reader031.vdocuments.mx/reader031/viewer/2022020913/620348f924f6b61e9c663912/html5/thumbnails/111.jpg)
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Improving Lateral
Tolerance
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All Rights Reserved
Quadrature Pick-ups
Uncompensated Power for Horizontal Coil
0
20
40
60
80
100
120
140
-150 -120 -90 -60 -30 0 30 60 90 120 150
Pickup Displacement (mm)
Po
wer
(W)
HORIZONTAL FLUX
Uncompensated Power for Vertical Coil
0
20
40
60
80
100
120
140
-150 -130 -110 -90 -70 -50 -30 -10 10 30 50 70 90 110 130 150
Pickup Displacement (mm)
Pow
er
(W)
VERTICAL FLUXVERTICAL FLUX
Multiphase (Quadrature) Pick-ups
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All Rights Reserved
Adds significant lateral tolerance
(125A, 20kHz)
PICKUP
CONTROLLER
0
100
200
300
400
500
600
700
800
900
-150 -120 -90 -60 -30 0 30 60 90 120 150
Po
we
r (W
)
Pickup Displacement (mm)
Vertical Coil
Horizontal Coil
Vertical +
Horizontal
Specified Power
Specified Range
Quadrature Pick-ups
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All Rights Reserved
Ferrite removed to accommodate the horizontal coil
Improved Quadrature Pick-ups: Change Magnetic Shape
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All Rights Reserved
Improved Quadrature pick-ups:Added series compensation
L2V C2V
L2H C2PH
LDC
S CDC
RL
C2SH
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Options with Multiphase Tracks
Professors Grant Covic and John Boys
Power Electronics Research Group
Department of Electrical and Computer Engineering
The University of Auckland, New Zealand
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Copyright Auckland Uniservices Ltd. 2010
All Rights Reserved
Three Phase Control
3-phase
inverter
3-phase Isolating
Transformer & LCL
Network
Control
Circuit
Open-
Circuit
Protection
DC Input Track
3-phase
inverterLCL NetworkDC Input
Control
Circuit
LCL Network
LCL NetworkA+
C-
B+
A-
C+
B-
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All Rights Reserved
Example toy systems
Multiphase tracks allow the freedom of a road lane
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All Rights Reserved
3-phase tracks vs. MeanderIdentical number track wires and current
• 80mm (3 phase) vs. 100mm separation meander
• Both have 40A/phase
• Three phase more than 3-4 times better (at centre)
• Similar lateral tolerance
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Two Phase Tracks with Quadratrure
Power profiles using quadrature pickups
125A/phase, 20kHz
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All Rights Reserved
Multiphase Tracks with Ferrite
5.0
5.5
6.0
6.5
7.0
7.5
8.0
8.5
9.0
9.5
2850 3350 3850 4350P
su(k
VA
)Offset along track (mm)
0mm 100mm 200mm 300mm 400mm
240A/phase, 20kHz, 20cm height
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A Possible Future
Professors Grant Covic and John Boys
Power Electronics Research Group
Department of Electrical and Computer Engineering
The University of Auckland, New Zealand
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All Rights Reserved
The Vision
Power
Supply
cabinet
Vehicle lane
IPT Track
Power
Supply
cabinet
Vehicle lane
Power
Supply
cabinet
Power
Supply
cabinet
IPT TrackIPT TrackIPT Track
PadPadPadPad Pad PadPad PadPad PadPad PadPad Pad PadPad
200m100m
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All Rights Reserved
The Vision
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All Rights Reserved
The Future
IPT applications are
limited only by our thinking
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All Rights Reserved
Questions?