induction table tops tig 444, tie 441, kt 6104...
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Merloni
Elettrodomestici
GB 2001-09-06/01 1-24
Language Issue/Edition Page
Instructions
Induction Table topsTIG 444, TIE 441, KT 6104 I
Merloni
Elettrodomestici
Induction Table tops TIG 444, TIE 441, KT 6104 I
InstructionsGB 2001-09-06/01 2-24
Language Issue/Edition Page
Merloni
Elettrodomestici
Induction Table tops TIG 444, TIE 441, KT 6104 I
InstructionsGB 2001-09-06/01 3-24
Language Issue/Edition Page
Summary
1 PRINCIPLE
5
2 GENERAL
7
2.1 3 TABLES EQUIPPED WITH THE SAME CONCEPT OF TOTALLY ELECTRONIC 7
3 PRESENTATION
8
4 INSTALLATION
11
5 CONNECTION
13
5.1 TIG 444: EQUIPPED WITH ONE CABLE, AND IS CONNECTED TO THE
HOUSEHOLD ELECTRICAL MAINS BY OBSERVING THE FOLLOWING SCHEME 13
5.2 TIE 441 & KT 6104 I CONNECTION TERMINAL 14
6 SAFETY
15
6.1 Overheating of the hotplate 15
6.2 Over heating of an electronic module 15
6.3 Overflow safety 15
6.4 Signal of a cook pot 16
7 ELECTRONIC PARTS
16
8 MODULES AND TURBINE CONTROLS
17
9 «TOUCH CONTROL» CARD
18
9.1 KEYBOARD (TIG 444) 18
9.2 KEYBOARD TIE 441 = WITH SMALL PARTS KEYBOARD KT 6104 = WITHOUT SMALL
PARTS 19
Merloni
Elettrodomestici
Induction Table tops TIG 444, TIE 441, KT 6104 I
InstructionsGB 2001-09-06/01 4-24
Language Issue/Edition Page
10 WARNING LIGHT CARD
20
11 DIAGNOSIS HELP
21
11.1 Codification of breakdowns 21
12 BREAKDOWN CODES
21
13 OTHER BREAKDOWN CODES
22
Merloni
Elettrodomestici
Induction Table tops TIG 444, TIE 441, KT 6104 I
InstructionsGB 2001-09-06/01 5-24
Language Issue/Edition Page
1 PRINCIPLE
Induction cooking is based on the physics principle of Foucault current heat-ing of materials with electrical conductivity. Foucault currents originate fromthese types of materials when they are exposed in an alternative electromag-netic field.
Fig. 1
1
The Foucault currents heat the base of the receptacle
2
Magnetic base of the receptacle
3
Pyroceram.
4
Alternative magnetic field
5
Induction coil
6
Converter
7
Network
8
Control accessory
The induction coil positioned under the pyroceram is supplied by a converterthat transforms the network energy in alternative currents at high frequencies.These alternative currents generate an alternative electromagnetic field thatcrosses the pyroceram and induces the
transformed Foucault current intoheat at the base of the receptacle
.
2
1
3
4
5 76 8
ca 26kHz
50 Hz
Merloni
Elettrodomestici
Induction Table tops TIG 444, TIE 441, KT 6104 I
InstructionsGB 2001-09-06/01 6-24
Language Issue/Edition Page
Contrary to traditional electrical hotplates,
an induction hotplate does notheat
.
The glass heats indirectly and only with the contact of the base of thereceptacle.
In as much as the induction exists only when the magnetic field is closed witha metallic receptacle, the heating of the cook pot ceases instantly when it isremoved from the hotplate.
The cook pot must be made of magnetic-steel.
Fig. 2
TO USE NOT CONVENIENT
1
Cast iron, Acler, Enamelled, Special stainless steel
2
Copper, Aluminium, Glass, Earthenware, Ceramic, non-magnetic Stainless steel
* The magnet must remain «glued» to the base of the cook pot.
1 * 2
Merloni
Elettrodomestici
Induction Table tops TIG 444, TIE 441, KT 6104 I
InstructionsGB 2001-09-06/01 7-24
Language Issue/Edition Page
2 GENERAL
2.1 3 TABLES EQUIPPED WITH THE SAME CONCEPT
OF TOTALLY ELECTRONIC
TIG 444 SCHOLTES
• 4 induction hotplates
• visualization with luminous columns
• timing of the hotplates
TIE 441 SCHOLTES
• 4 induction hotplates
• visualization with 7 segment digital frames
• timing of the hotplates
KT 6104 I ARISTON
• 4 induction hotplates
• visualization with 7 segment digital frames
Merloni
Elettrodomestici
Induction Table tops TIG 444, TIE 441, KT 6104 I
InstructionsGB 2001-09-06/01 8-24
Language Issue/Edition Page
3 PRESENTATION
Fig. 3
TIG 444
INDUCTION1800 W
INDUCTION2200 W
BOOSTER3000 W
INDUCTION1400 W
INDUCTION1400 W
Merloni
Elettrodomestici
Induction Table tops TIG 444, TIE 441, KT 6104 I
InstructionsGB 2001-09-06/01 9-24
Language Issue/Edition Page
Fig. 4
TIE 441
2200 W+ BOOSTER
3000 W
1400 W
1400 W 1800 W
Merloni
Elettrodomestici
Induction Table tops TIG 444, TIE 441, KT 6104 I
InstructionsGB 2001-09-06/01 10-24
Language Issue/Edition Page
Fig. 5
KT 6104 I
2200 W+ BOOSTER
3000 W
1400 W
1400 W1800 W
Merloni
Elettrodomestici
Induction Table tops TIG 444, TIE 441, KT 6104 I
InstructionsGB 2001-09-06/01 11-24
Language Issue/Edition Page
4 INSTALLATION
The cook top is fitted into the work bench with a simple incision. Any type ofsupport may be used; certain plastic materials are not recommended in thatthey are subject to deformation with heating at around 100°. Take care to pro-vide a space of
50 mm
between the rear incision of the cook top and the rearpart of the work bench in order to avoid burning the wall or the cook topcover – especially if the cover is stratified.
Particular care should be taken, during positioning, of the joint that covers theborder of the cook top to avoid any type of infiltration into the cabinet part ofthe work bench.
Very important
It is imperative to ensure that the fitting of the pyroceram is on a perfectly flatsurface. The deformations provoked by a defective fitting may risk the altera-tion of the cook top’s characteristics and therefore its performance.
Operation
Caution prior to use. The glue used for the joints deposits, during storage,traces of grease on the glass. It is recommended that these traces are re-moved, prior to using the cook top, with a common cleaning product (nonabrasive luster cream). During the first hours of use, a rubber odor is releasedwhich is quickly dispersed.
Fig. 6
Fitting
1
The distance to respect between the base of the cook top and cabinet top situated beneath, shouldbe greater than 20 mm.
650
17
50
518
490560
20
50
1
Merloni
Elettrodomestici
Induction Table tops TIG 444, TIE 441, KT 6104 I
InstructionsGB 2001-09-06/01 12-24
Language Issue/Edition Page
The cook top corresponds to a fitting in of type X (standard CEI 335-2-6).
The cook top should not be fitted into an oven with rear evacuation
. Ifthe cook top is installed above an oven – in order to avoid any type ofover-heating of the cook top’s electrical components –
it is imperative toprovide a space
between the upper sheath of the oven and the bottom partof the work bench, of
560 mm in width and 8 mm in height
.
Avoid placing a dishwasher underneath the cook top bench. In which case,place an airtight separation between the two appliances.
8
Merloni
Elettrodomestici
Induction Table tops TIG 444, TIE 441, KT 6104 I
InstructionsGB 2001-09-06/01 13-24
Language Issue/Edition Page
5 CONNECTION
5.1 TIG 444: EQUIPPED WITH ONE CABLE, AND IS CONNECTED TO THEHOUSEHOLD ELECTRICAL MAINS BY OBSERVING THE FOLLOWING
SCHEME
It is dangerous to operate the appliance without connecting the earth cable.
Tab. 1
Connection of the type Y according to the standard EN 335-2-6
MARCA CE conforming to the directives:
--> CEM: CEE 89/336 directive electromagnetic compatibility
--> DBT: 73/23
Both modified with the directive 93/68/CEEE.
CONNECTIONS TENSIONFREQUENCY FUSIBLES
FR - BE - GB - AT - DE - GR - ES -IL - IT - NZ - PT - GP - RE - MA -
LU - IE - DK - FI - SE - IS230 V 1 – N – 30 Hz
20 A *
FR - BE - NO230 V 2 – 50 Hz 20 A *
FR - BE - CH - DE - AT - ES - IL -IT - NZ - PT - MA - LU - SE - IS
400 V 2 + N – 50 Hz16 A *
FR - BE - NO230 V 3 – 50 Hz 20 A *
NL230 V 2 + 2 N – 50 Hz 16 A *
* Application of the simultaneity coefficient according to the standard EN 335-2-6.N = Black; BR = Brown; BL = Blue
L
NOIR
N
BR BL
L1
NOIR
L2
DR BL
L1
NOIR
N
HR BL
L2
L1
NOIR
L3
BR DL
L2
L1
NOIR
N1
HR BL
L2 N2
Merloni Elettrodomestici
Induction Table tops TIG 444, TIE 441, KT 6104 IInstructions
GB 2001-09-06/01 14-24Language Issue/Edition Page
5.2 TIE 441 & KT 6104 ICONNECTION TERMINAL
Tab. 2
Fig. 7
1 Small bridges2 Connection terminal
CONNECTIONS TENSIONFREQUENCY FUSIBLES
FR - BE - GB - AT - DE - GR - ES -IL - IT - NZ - PT - GP - RE - MA -
LU - IE - FI - SE - IS230 V 1 + N – 30 Hz
20 A *
FR - BE - NO230 V 2 ~ 50 Hz 20 A *
FR - BE - CH - DE - AT - ES - IL -IT - NZ - PT - MA - LU - SE - IS - DK
400 V 2 + N ~ 50 Hz16 A *
FR - BE - NO230 V 3 – 50 Hz 20 A *
NL230 V 2 + 2 N ~ 50 Hz 16 A *
* Application of the simultaneity coefficient according to the standard EN 335-2-6.
5 4
N L
3 2 1
5 4
L2 L1
3 2 1
5 4
N L1
3 2 1
L2
5 4
L1 L1
3 2 1
L2
5 4
N2 L1
3 2 1
N1 L2
1
2
Merloni Elettrodomestici
Induction Table tops TIG 444, TIE 441, KT 6104 IInstructions
GB 2001-09-06/01 15-24Language Issue/Edition Page
6 SAFETY
Diverse safety measures may be used in order to protect the cook top’selectronic components.
6.1 Overheating of the hotplate
Each hotplate is protected by a thermal safety that renders it momentarilyunusable in cases of overheating (forgetting a full or empty cook pot, de-formed cook pot base …).
Over heating is signaled by a flashing signal (slide on the upper part) of theluminous column of the hotplate. If the small parts are in operation the pro-gramming is annulled.
When the temperature returns to normal, the flashing signal disappears, thehotplate may be used, the cooking speed will need to be reset.
6.2 Over heating of an electronic module
A prolonged use of the cook top with a poor installation may cause overheat-ing of the electrical components.
A thermal safety can momentarily reduce the power of the two left or righthotplates: this is normal.
The safety measure is signaled by a flashing signal (slide on the lower part) ofthe two luminous columns of the corresponding hotplates. If the small partsare operating, the programming is annulled. When the temperature returns tonormal, the hotplates acquire their original power settings.
6.3 Overflow safety
In cases of liquid spills on the side of the control panel, the hotplates andsmall parts in operation will momentarily be unusable.
The safety operation is signaled by a flashing signal of the 4 luminous col-umns and by a ‘bip’ sound. To stop the ‘bip’ sound, clean the cook top. Tostop the flashing signal, activate the control panel by depressing the knob for 2 seconds.
Merloni Elettrodomestici
Induction Table tops TIG 444, TIE 441, KT 6104 IInstructions
GB 2001-09-06/01 16-24Language Issue/Edition Page
6.4 Signal of a cook pot
Each induction hotplate is equipped with a cook pot signal. The hotplate sup-plies power only with the presence of an appropriate cook pot. The flashingsignal of the luminous column may signal:
• a cook pot in incompatible material, non magnetic-steel,
• a cook pot with a base diameter too small,
• the removal of a cook pot.
Select an appropriate cook pot suitable to the hotplate, small cook potsare appropriate for the smaller hotplates.
The column flashes for 40 seconds and then stops. The hotplate may not op-erate.
7 ELECTRONIC PARTS
Fig. 8 Module cards
1 Module 2200/3000 W + Power supply2 Module 1800 W
2
1
Merloni Elettrodomestici
Induction Table tops TIG 444, TIE 441, KT 6104 IInstructions
GB 2001-09-06/01 17-24Language Issue/Edition Page
8 MODULES AND TURBINE CONTROLS
Fig. 9
1 Modules control 2 Turbine
2
1
Merloni Elettrodomestici
Induction Table tops TIG 444, TIE 441, KT 6104 IInstructions
GB 2001-09-06/01 18-24Language Issue/Edition Page
9 «TOUCH CONTROL» CARD
9.1 KEYBOARD (TIG 444)
Fig. 10
1 Touch control
1
Merloni Elettrodomestici
Induction Table tops TIG 444, TIE 441, KT 6104 IInstructions
GB 2001-09-06/01 19-24Language Issue/Edition Page
9.2 KEYBOARD TIE 441 = WITH SMALL PARTSKEYBOARD KT 6104 = WITHOUT SMALL PARTS
Fig. 11
1 Conductor foam2 Small parts
2
1
Merloni Elettrodomestici
Induction Table tops TIG 444, TIE 441, KT 6104 IInstructions
GB 2001-09-06/01 20-24Language Issue/Edition Page
10 WARNING LIGHT CARD
It is an interface card handling the hotplate overheating information (modulescommand card) and the warning lights of the residual heat associated to eachhotplate.
It is equipped by 4 «OPTO TRIACS»
Fig. 12
1 Warning lights Card ref: 137798
1
Merloni Elettrodomestici
Induction Table tops TIG 444, TIE 441, KT 6104 IInstructions
GB 2001-09-06/01 21-24Language Issue/Edition Page
11 DIAGNOSIS HELP
11.1 Codification of breakdowns
1. TIG 444: The 3 visualizations of the small parts are used to indicate thecode – breakdown (3 terms: Exx)
2. TIE 441 & KT 6104I: The 4 visualizations 7 segments power indication areused in the following method:
ARG ARD
E –
AVG AVD
x x
12 BREAKDOWN CODES
E 00 • During the first 5 seconds placed under tension: NORMAL (initialization)
• Permanent = replace the «touch control» card
E 12 = Replace the modules control card (ref: 137799)
E 16 = Replace the hotplates modules assemblage
E 21 = Overheating at the keyboard level. Wait for cook top cooling
E 22 = Replace the «touch control» card
E 25 = Mains tension unsuitable (>300v)
E 26 = Replace the modules control card (ref: 137799)
E 28 = No cook pot signal. Replace the modules command card (ref: 137799)
E 30 = EPROM defective. Replace the modules control card(ref: 137799)
E 32 = Induction module is not in conformity to the cook top model
Merloni Elettrodomestici
Induction Table tops TIG 444, TIE 441, KT 6104 IInstructions
GB 2001-09-06/01 22-24Language Issue/Edition Page
13 OTHER BREAKDOWN CODES
BIP sound permanent: Clean the keyboard keys (above the glass)
H Flashing = See breakdown code E 21
DEFECTIVE HOTPLATE THERMAL SENSOR =• TIG 444: flashing signal of 1 led out or 2 of the luminous column of the hotplate
in question.
• TIE 441 & KT 6104I: letter «F» appears in the visualization 7 segments of thehotplate in question.
THERMAL SENSORS: value ohmico = 1000 Ω at 20°• ref. sensors:
hotplate 1800 W: 137810hotplate 2200 W: 137809hotplate 1400 W: 137811
Note The defectiveness of one thermal sensor may cause, in a permanent mode, theswitching on or off of the flashing signals for residual heat.
Merloni Elettrodomestici
Induction Table tops TIG 444, TIE 441, KT 6104 IInstructions
GB 2001-09-06/01 23-24Language Issue/Edition Page
Merloni Elettrodomestici
Merloni Elettrodomestici spaviale Aristide Merloni, 47 - 60044 Fabrianotel. 0732/6611 - telex 560196 - fax 0732/662954www.Merloni.com
Induction Table tops TIG 444, TIE 441, KT 6104 IInstructions
GB 2001-09-06/01 24-24Language Issue/Edition Page