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polishing of flute and od relief
STELLARIS
For MAXIMUM EFFICIENCY in the grinding process
www.diamantmetall.com
i n d i v i d u al PREMIUM
STELLARIS
Application: Polishing chip flute and OD relief
Material: Tungsten carbide
Machines: All tool grinding machine
Coolant: Oil, emulsion
Dimensions: D 75 mm to 200 mm
Width of the coating: U 2 mm to 30 mm
Binding: Synthetic resin (MDT-600)
Grain size: D15
Tool type: 1A1, 1B1, 1V1, 3A1, 3B1, 3VI,
11V9C, 12V9C, 14A1, 14B1, 14V1
FLUTE POLISHING APPLICATION PARAMETERS
Cutting speed: Vc = 25 – 28 m/s
Infeed: ae = 0.1 – 0.2 mm
Feed: Vf = 70 mm/min.,
with 280 pieces in series
TECHNICAL FEATURES
A brilliant idea for polishing chip flute and OD relief
A A
U
D
XY
H
SCHNITT A-A MAßSTAB 1 : 1
Phone: +49 (0) 881 / 90 11 55-0Fax: +49 (0) 881 / 90 11 55-100
[email protected] www.diamantmetall.com
Dr. Müller DIAMANTMeTAll®AG
leprosenweg 34D-82362 Weilheim i. Ob.
KEY FEATURES
Innovative binding concept with a new type of micro-grain for mirror-cut surfaces
for chip flute and OD relief
Infeed of up to 0.2 mm for the perfect final dimension of your workpiece
Above-average long service life of the grinding wheel
YOUR BENEFITS
Improved surface quality Improved feed rate
Ultimate surface quality & improved chip formation
Better cutting edge quality on the workpiece
Reduced surface energy in carbide & improved process security
Optimised grain protrusion for higher removal rates
Low set-up costs & increased profitableness
BENEFITS FOR YOUR WORKPIECE
No cobalt leaching
Uniform surface quality through targeted self-sharpening effect
RECOMMENDATIONS
FLUTE OPERATION
High performance hybrid binding
MDX-665 and MDX-587 * Dimensions and grain size according to customer requirements.
PERIPHERAL AND FACE MACHINING
X17240, 11V9C,
MDX-587 CS D54 (hybrid binding)
DRESSING
Silicon carbide grinding wheel, 320 grain
SHARPENING
Whetstone X13169 (silicon carbide)
Technical application information: Flute length = 50 mm Vc = 28 m/s
*With 280 pcs
STELLARIS70 mm/min.*
Competitor 145 mm/min.
Competitor 260 mm/min.
25 - 3,2 RZ
Tangible and
visible to the eye
Identification of the surface roughness3,2 - 1,6 R
Z
Visible to
the eye
1,6 - 0,8 RZ
Not visible
0,15 RZ
STELLARIS