index of contents - mcs control system€¦ · project management feasibility studies and site...

Index of Contents

Forward 3 Range of Services 4 SCADA and PLC Services 5 Motor Control Centres 6 Small Control Panels 7 Electrical Installations 8 Instrument Backbone – Design & Manufacturing 9 Certified Profibus Design & Installation 10 Energy Monitoring & Power Supply Quality 11 Instrumentation & Telemetry Services 12 Thermographic Surveys 13 ATEX & SIL Assessments to BS EN 61508 14 Mobile Dosing Trailer Industry Partners

15 16

Index of Contents

MCS Control Systems

Project Management Feasibility Studies and Site Surveys Value Engineering Machine safety assessments and upgrades Motor Control Centres & Control Panels

o MCCs to BSEN 60439 to 6300amp o Design, CAD (AutoCad Electrical 2010, Promise E, Eplan,

Exelec) o Bespoke and production run control panels

Software (MIS/SCADA/PLC/HMI/Data Capture) o SCADA, PLC, HMI o Drives, network configuration, intelligent instrumentation o High Level Languages (C++, C#, SQL Server, ASP) o SCADA & PLC transplants

Instrumentation & Telemetry o Specification o System Design o Install o Calibration, service & maintenance

Electrical Installation o Detailed design (AMTECH 2009) o ATEX o Building Services o Fibre Optics/Networks o Certified Profibus Design & installation o Relux Lighting Design o G5/4 Harmonic surveys

Turnkey Projects – Small works o Project Management o CDM Coordinator o CDM Principal Contractor o Site Management o Civils o Mechanical

Commissioning Launch Support Support Contracts (24/7)

Contact Details

MCS Control Systems Ltd

Tel: 02476 360211 Fax: 02476 368219 www.mcscontrolsystems.co.uk

MC

S - Range of Services

With over 30 years’ experience with SCADA & PLC systems, MCS has an enviable track record in delivering successful projects in most industry sectors including Water Utilities, Power (Fossil/Nuclear), Process, Automotive, Aerospace, Food/FMCG, Logistics, Manufacturing & Petrochemical. Whether you have the need for a new plant requiring a large complex networked SCADA & PLC solution, or simple modifications to an existing legacy SCADA or PLC, with our significant in-house and experienced software team you are sure to get a successful project. Clients can be confident; all SCADA & PLC software is developed in full accordance with our rigorous change control procedures required under our ISO9001:2008 TickIT accreditation which is externally audited by NQA. Our range of services & expertise includes:

Feasibility Studies & Detailed Site Surveys System Definition & Specification Functional Design Specifications (FDS) Structured System Design Documents (SDD) PLC/HMI Software Development for all main vendors

o Siemens o Rockwell o Mitsubishi o GE Fanuc o Omron

SCADA Software Development from all main vendors o WinCC o Wonderware Intouch o RS View o Cimplicity o MX4 o Fix o Control Maestro o Labview

Testing & Commissioning o Detailed Test Specifications o In-house testing o Client Factory Acceptance testing o Full Process Simulation Facility o Site commissioning o Site Acceptance Testing

Obsolete SCADA & PLC Systems o Transplant to Latest Platform (same vendor) o Transplant to alternative preferred platform/vendor o Modifications & upgrades to legacy systems

Launch support and support Contracts

Contact Details



SCA

DA

& P

LC Services

With over 30 years’ experience in designing and manufacturing Motor Control Centres, MCS has an enviable track record in delivering successful projects in most industry sectors including Water Utilities, Power(Fossil/Nuclear), Process, Automotive, Aerospace, Food/FMCG, Logistics, Manufacturing & Petrochemical. Whether you have the need for a new plant requiring a large complex Motor Control Centres or modifications and extensions to existing plant, with our significant in-house and experienced team, you are sure to get a successful project. Clients can be confident; all our Motor Control Centres are designed in accordance with their exacting standards and can be confident their panels comply with our ISO9001:2008 TickIT procedures which are externally audited by NQA. Through our significant investments in the latest design tools and ERP systems, MCS can easily use our clients’ standard designs or one of our in-house proven standards which results in fast turnaround and delivery. With 18 AutoCAD Electrical 2010 seats, 10 Promis-E seats along with Eplan and Xelec seats, we have the tools and resource to service all your needs. Our range of services & expertise includes:

Project Management

Feasibility Studies and Detailed Site Surveys

Harmonic Surveys

Value Engineering

Detailed Design

o TTA/PTTA Designed to BSEN 60439-1:1999

o EN ISO13849-1:2008, BS EN 62061:2005

o Intelligent & Conventional

o Load Schedules

o General Arrangements

o Schematic Drawings

o Cable Schedules

Manufacture

o Motor Control Centres to 6300amp

o Fault ratings from 20kA/1 sec up to 100kA/1 sec

o All Drive combinations & types to 1MW

o Form 1, Form 2a, Form 2b types 1 & 2, Form 3a, Form 3b types 1 & 2,

Form 4a types 1-3, Form 4b types 4-7

o Mild Steel & Stainless Steel construction

Contact Details MCS Control Systems Ltd


Motor C

ontrol C

entres

With over 30 years’ experience in designing and manufacturing small bespoke control panels, MCS has an enviable track record in delivering successful panels in most industry sectors including Water Utilities, Power (Fossil/Nuclear), Process, Automotive, Aerospace, Food/FMCG, Logistics, Manufacturing & Petrochemical. Whether you have the need for a custom “one off” or a “batch” of panels, with our significant in-house and experienced team you are sure to get a successful project with minimum turnaround. Clients can be confident; all our panels are designed in accordance with their exacting standards and can be confident their panels comply with our ISO9001:2008 TickIT procedures which are externally audited by NQA. Our experience extends to the design and supply of hazardous area control panels. We have clients who use us for “build only” where designs and bills or materials are issued, or through our significant investment in the latest design tools and ERP systems, MCS can easily use one of our proven in-house standards resulting in fast turnarounds and delivery. With 18 AutoCAD Electrical 2010 seats, 10 Promis-E seats along with Eplan and Xelec seats, we have the tools and resource to service all your needs. Regardless of design responsibility, all panels are delivered to our clients after undergoing rigorous internal testing and all panels can be delivered to all parts of the globe, day or night.

Contact Details



Small C

ontrol P

anels

MCS Control Systems provides specialist

turnkey electrical design and installation

services to all industry sectors including

Water Utilities, Power (Fossil/Nuclear),

Process, Automotive, Aerospace,

Food/FMCG, Logistics, Manufacturing &

Petrochemical. Whatever your industry,

MCS has an enviable track record for

delivering successful projects, working to

the most rigorous safety standards

required in these heavily regulated industries.

MCS has a dedicated and experienced team of electrical designers, including certified

Profibus Designers and Installers & ATEX certified Designers and Installers. With the

latest AutoCAD Electrical, Relux and Amtech design tools, we are able to turn your

requirements into a comprehensive and cost effect design solutions providing cable

schedules, single line diagrams, loop and hook-up drawings, cable calculations and

lighting calculations. MCS offers a full range of services including:

• Feasibility Studies & site surveys

• Detailed Electrical Design

• Electrical Installation

LV/HV Power

Controls

Instrumentation

Hazardous Areas

• Network/Data

Fibre Optics

Profibus

Ethernet

Field Bus

• Full Building Services

• Public & Street Lighting

• Lightning Protection

• Full Testing & Commissioning Services

Instrument Testing

Earth Fault Testing

Hazardous Area/ATEX

• Full Motor Rewinds Service

Contact Details MCS Control Systems Ltd


Electrical Installation

MCS has significant experience in the

specification, design, manufacture,

installation, commissioning and

calibration of field instrumentation

systems spanning most industry sectors.

Our expertise covers all types of

instrumentation from simple flow and

level through to highly complex analytical

instruments and our expertise includes

Hazardous areas. From simple single

instruments to very large and complex analytical instrument backboards, MCS has the

experience and facilities to deliver these

systems with minimum delay. MCS has

recently been contracted to deliver a £1m

project for Welsh Water’s new Cwellyn

Clean Water Treatment located in the

Snowdonia National Park. The project has

encompassed full design, Motor Control

Centres, LV Distribution, System

Integration and Electrical Installation.

As part of this project, our Barnsley

facility have designed and manufactured all the works instrument backboards, an

example of one in build is illustrated. MCS can provide ‘build only’ services based on

clients’ detailed drawings and Bills of Materials right through to a ‘full turnkey’ service

covering detailed site surveys, specification, design, build, installation, commissioning

and calibration.

Contact Details



Instru

men

t Backboards –

Design

& M

anu

facturin

g

MCS Control Systems are accredited by the Profibus Group UK. As a member, we are committed to using our in-house certified Profibus Installers, supervised by trained and in-house certified Profibus Engineers. We keep abreast of the latest innovations & technologies by attending relevant seminars & training courses. Our wealth of knowledge & expertise gives us the leading edge in a fast developing market sector. We have an excellent knowledge of both Decentralized Peripherals (DP) & Process Automation (PA). Our services include: Full Network Design

We provide fully designed networks and our team is always looking into new avenues to improve feasibility & performance.

Our certified Engineers have great expertise in specifying the latest products and the implementation of Repeaters, Optical Link Modules, DP/PA Converters & Active Termination into networks.

Network Installation

At MCS we have a dedicated installation department, which consists of multi-skilled certified Profibus Installers. Their wealth of experience enables us to partake in full Profibus network installations, complying with the rules & regulations, to ensure an efficient and effective network installation.

Fault Finding, Testing, Commissioning & Certification

MCS have invested in the latest diagnostic tools which enable us to identify problems within the network almost immediately. These may include connection & wiring issues and reflection & programming faults.

Using ProfiTrace, our Network Analyser, we will provide a commissioned report detailing information on the performance & settings of the entire network.

Contact Details



Certified P

rofibus D

esign &

Installation

MCS will provide an Energy Saving Site Survey. This involves a tour around your plant with your site electrical engineer, which will outline areas of potential energy saving through the use of Variable Speed Drives. This may also include applications where the use of High Efficiency (EFF1) motors, Softstarts or Energy Optomisers may also be cost-effective. There may also be applications where simple control modifications can be made to provide low cost energy savings. During the site survey we will concentrate on your major consumers of electrical energy. After completion of the site survey we will provide a comprehensive report which includes the applications with the greatest potential for energy saving along with a proposed Variable Speed Drive control philosophy, an estimated price for the installation and the potential energy savings that will be realised. MCS can monitor the energy actually being consumed with our mains analyser, which will produce results in an easy to understand graphical format from which a report is produced. This will enable us to provide a more accurate payback time. MCS can also provide monitoring of the Harmonic Distortion of a site’s supply voltage to determine if an installation complies with the Electricity Authority Harmonic Recommendation G5/4. Recommendations, proposals and installation can then be given for methods of harmonic reduction if necessary.

Contact Details



Energy M

onitorin

g & P

ower Su

pply Qu

ality

With our specialist team in Barnsley, South Yorkshire, MCS provides Instrumentation & Telemetry services to all main industry sectors including Water Utilities, Power (Fossil/Nuclear), Process, Automotive, Aerospace, Food/FMCG, Logistics, Manufacturing & Petrochemical. Our expertise covers all types of instrumentation from simple flow and level through to highly complex & intelligent analytical instruments and telemetry systems. With our ATEX certified engineers, MCS is able to design, install and commission systems for Hazardous areas. MCS has the experience to deliver by providing the following services:

Specification System Design Certified Profibus Designers & Installers Instrument & Telemetry Supply Manufacture of Small Control/Telemetry Panels Full Installation Services including Mechanical Install Commissioning Calibration and Maintenance Full End to End Testing Full Operator & Maintenance Manuals

MCS engineers are able to respond quickly and efficiently, no matter how remote.

Contact Details



Instru

men

tation &

Telemetry Services

The role of the thermal imaging survey as a maintenance aid is becoming increasingly important and widespread. A thermal imaging survey can provide an instantaneous means of identifying problems areas and can locate faults like loose connections, internal heating or pending failure of component undetectable by more conventional maintenance methods and all could be the cause of production loss, or in the worst case, fires. MCS Controls Systems offers non-invasive thermal imaging surveys which can considerably reduce the chances of unplanned down-time and loss of production. A comprehensive report is provided with photographic evidence and prioritised actions which can reduce costly reactive maintenance. A typical imaging survey on a small to medium factory can be carried out in a single day. The thermal imaging survey is not a replacement for periodic electrical testing and inspection but a valued addition. In some cases a thermal imaging survey may satisfy your insurance company as an interim documented safety test whilst full periodic testing is taking place.

Contact Details



Therm

ographic Su

rveys

Atex Certified Designs & Installation MCS Control Systems Ltd has CompEX qualified engineers in the safety of electrical installations in hazardous areas. With over 30 years’ experience, our inspections are based on the very latest British and European Standards. Where sites contain potentially explosive atmospheres, we can provide the assurance that you are complying with all the very latest legislation including the European ATEX Directives and DSEAR. We have the knowledge and experience to design, install and certify your EX equipment and systems. We can provide a complete a complete service to include:

ATEX / DSEAR compliance hazardous area

inspections risk assessment site surveys EX audits

SIL assessments to BS EN 61508 SIL (Safety Integrity Level) assessments are used to define the appropriate degree of reliability for protective measures whose correct functioning is required to achieve or maintain a safe state. The term is often applied when using instrumented systems to control and mitigate hazards. MCS Control Systems is experienced in undertaking SIL assessments in accordance with BS EN / IEC 61508 and IEC 61511, which use a risk based approach for determining target SIL levels. Our trained engineers will chair and facilitate SIL assessment meetings, and provide the demonstration of compliance with the required SIL targets by assessment using proprietary and industry-standard reliability calculations and data.

Contact Details



ATEX

& SIL A

ssessmen

ts to BSEN

61

50

8

MCS Control Systems has developed the MDT, a new and innovative Mobile Dosing Trailer. The bespoke system is ideally suited to a wide range of applications where accurate and reliable mobile chlorinating and de-chlorinating is required.

With vast experience in delivering quality systems to the water utility industry, MCS Control Systems has designed the MDT in direct response to the increasingly stringent requirements our clients must adhere to. Applications

1. Emergency dosing in the event of burst water mains

2. Emergency dosing in the event of treatment works failure

3. Disinfection of tankers and equipment

Key features

1. Ergonomic design for ease of use

2. Fully integrated PLC control 3. User-friendly operator Interface

4. Full traceability and data logging

5. Mains or battery operated (including option for solar power)

6. Integrated sample points

7. Independent control of dosing pumps (with estimated flow input displayed on the HMI)

8. Ample storage for chemicals, standpipes, hoses and fittings

9. Twin axle for improved stability

Capacity and weights

1. Dosing range 0.5 ppm – 1000 ppm

2. Flow range up to 25 litres per second

3. Trailer weight less than 400kg

Contact Details


Tel: 024 7636 0211 Email: [email protected]

www.mcscontrolsystems.co.uk

Mobile Dosing Trailer (M

DT)

MCS, through Siemens can now offer financial support for most major projects as long as they meet our fairly basic requirements. This financial support will enable those projects that struggle to get financed to become a reality and payment can be spread over an agreed period Siemens Financial Services Limited is a leading provider of innovative finance solutions to UK businesses and public sector organisations. With more than 250,000 customers, we have arranged finance for 90 of the current FTSE 100 companies and more than 50% of NHS trusts and local authorities. We provide solutions ranging from £1,500 to many millions for a diverse range of financing needs. Most of our customers find we are more affordable than using their working capital and cash reserves. Leasing also offers you greater flexibility; without the risk from investing in depreciating resources. Other benefits include:

Conserves cash reserves - Leasing enables you to acquire equipment that you need, without making a substantial lump sum cash payment

Tax efficient - If you pay corporation tax, payments may be deducted from taxable profits and so the net cost of leasing the equipment is reduced

Fixed payments - Payments are fixed for the term of the lease, protecting you from changing interest rates

Upgrade options - The flexibility of leasing allows your organisation to keep up with technological advancements

Payment profiles - Payments can be made on a monthly or quarterly basis. They can be set to suit your budgets, roll-out schedules and/or cash flow requirements

100% financing - no deposit is necessary and, in most cases, all of the costs, including installation and maintenance can be covered in your payments.

Contact Details

Stewart Foster

Tel: 024 7636 0211 Mobile: 07951 530206 Fax: 024 7636 8219

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